Magnetic Separators
magnets with separators
Magnetic rollers, also known as magnetic separators, are constructed with neodymium magnets enclosed in a casing made of acid-resistant steel PN:0H18N9 (AISI 304) or PN: 00H17N14M2 (AISI 316L). They are an essential component in the production of independent magnetic separators, forming the magnetic insert in filters. Magnetic separators of this type are used in numerous industrial sectors, most commonly in the food industry and plastic processing, as well as ceramics, whenever there is a need for ferromagnetic separation of powdery and liquid materials.
How to remove iron filings attached to a neodymium magnet (rod, separator)?
They can be easily removed by tapping them with adhesive tape. Another option is to blow them off with a compressor.
Maintenance and replacement interval
The stainless steel housing has a thickness of 1.5mm. It may become thinner due to the hardness of the magnetic substance and contact friction. Although the built-in magnets are permanent magnets, they have been embedded by applying resistive load. Therefore, even if the magnets are used within the specified heat resistance temperature, they may demagnetize over time due to repeated stress associated with fluctuations between hot and cold temperatures. There is no specific replacement period, but we recommend conducting regular tests for magnetic flux density and surface appearance.
What is the recommended distance between individual neodymium rod separators?
The distance between the rods is important during their arrangement. Adjust the processing speed according to your productivity based on the distance between the rods. The distance depends on the type of magnetic substance you want to process and the speed at which you operate.
Introduction at the beginning
10 minutes later
How often is maintenance and replacement of magnetic inserts required?
The stainless steel housing has a thickness of 1.5mm, and it can be made thinner, but we do not recommend it due to rapid wear (abrasion). It may become thinner due to the hardness of the magnetic substance and contact friction. Although the built-in magnets are permanent (neodymium) magnets, they have been embedded by applying resistive load. Therefore, even if the magnets are used within the specified heat resistance temperature, they may demagnetize over time due to repeated stress associated with fluctuations between hot and cold temperatures. There is no specific replacement period, but we recommend conducting regular tests for magnetic flux density and surface appearance.
Narrow spaces
This will be an accurate filter, and the processing speed for separating magnetic substances will be low.
Wide spaces
This will be a rougher filter, and the processing speed for separating magnetic substances will be higher.
- In such cases, the roughness of the filter and the processing speed can be improved by using more than 2 layers of magnetic filters.
- If there are multiple layers with narrow spaces between the rods, although the processing speed will be slower, the attraction capacity will increase.
Magnetic Separators (Rollers, Filters) are used to separate metals in food production and recycling.
Our magnetic rollers consist of neodymium magnets placed in a stainless steel housing. They are widely used for removing iron powder during the separation of metals from other waste materials in recycling, food production, and spinning. By using neodymium magnets as a magnetic separator, we prevent metal contaminants (iron scrap or fine iron powder, etc.) from getting into the food. M8 threaded holes are located on both ends, making it easy to mount them on machines (drawers). Choose the external housing, magnetic flux density on the surface, and heat resistance specifications that are suitable for your needs.
They capture even the smallest pieces of iron powder, shot, and needles.
They capture even the smallest pieces of iron powder, shot, and needles.
They can be custom made to fit the required length, heat resistance, and pole spacing.
Upon individual request, we can produce rod magnets with millimeter tolerance (min. ±0.5mm).
- Heat resistance of 200°C (1 tesla, 10,000 gauss)
- Ultra high magnetism (1.4 tesla, 14,000 gauss)
- Very narrow pitch (thickness of 5mm, 10mm, mounted 15mm)
- Compatible with specifications of all types
We also accept orders for magnetic separators, products utilizing magnetic filters, and rod magnets in the shape of cubes.
For clients considering magnetic separators / magnetic filters but concerned about the installation process, we will provide explanations and assistance. Do not hesitate to ask us. We can also offer technical advice.
Procedure for producing magnetic shaft separators
Our magnetic separators are handmade by our skilled workers (we possess international welding certificates for methods 141, 142, 143, 145).
List of properties for magnetic separators and filters
Magnetic Separator Strength
Shavings, iron dust, needles
Small objects
Big items
Magnetic filters are made of non-magnetic steel (304 stainless steel):
More information about which magnetic separator will be best for you can be found in the how-to section on magnetic separators.
Subcategories:
number of products: 70
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catalog number 130298
GTIN: 5906301812913
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490.00 PLN net price + 23% VAT / pcs
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catalog number 130364
GTIN: 5906301813125
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500.00 PLN net price + 23% VAT / pcs
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catalog number 130292
GTIN: 5906301812852
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500.00 PLN net price + 23% VAT / pcs
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GTIN: 5906301812791
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catalog number 130360
GTIN: 5906301813088
676.50 PLN with VAT gross price / pcs
550.00 PLN net price + 23% VAT / pcs
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catalog number 130361
GTIN: 5906301813095
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550.00 PLN net price + 23% VAT / pcs
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catalog number 130354
GTIN: 5906301813026
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560.00 PLN net price + 23% VAT / pcs
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catalog number 130293
GTIN: 5906301812869
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560.00 PLN net price + 23% VAT / pcs
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catalog number 130375
GTIN: 5906301813231
750.30 PLN with VAT gross price / pcs
610.00 PLN net price + 23% VAT / pcs
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catalog number 130299
GTIN: 5906301812920
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610.00 PLN net price + 23% VAT / pcs
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620.00 PLN net price + 23% VAT / pcs
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catalog number 130294
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762.60 PLN with VAT gross price / pcs
620.00 PLN net price + 23% VAT / pcs
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catalog number 130376
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670.00 PLN net price + 23% VAT / pcs
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catalog number 130362
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670.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130372
GTIN: 5906301813200
836.40 PLN with VAT gross price / pcs
680.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130295
GTIN: 5906301812883
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680.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130300
GTIN: 5906301812937
897.90 PLN with VAT gross price / pcs
730.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130458
GTIN: 5906301813293
897.90 PLN with VAT gross price / pcs
730.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130349
GTIN: 5906301812975
910.20 PLN with VAT gross price / pcs
740.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130373
GTIN: 5906301813217
910.20 PLN with VAT gross price / pcs
740.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130378
GTIN: 5906301813262
971.70 PLN with VAT gross price / pcs
790.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130459
GTIN: 5906301813309
971.70 PLN with VAT gross price / pcs
790.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130350
GTIN: 5906301812982
984.00 PLN with VAT gross price / pcs
800.00 PLN net price + 23% VAT / pcs
bulk discounts:
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catalog number 130370
GTIN: 5906301813187
984.00 PLN with VAT gross price / pcs
800.00 PLN net price + 23% VAT / pcs
bulk discounts:
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