SM 28x400 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130525
- Diameter Ø
- 28 mm [±1 mm]
- Height
- 400 mm [±1 mm]
- Weight
- 1956.86 g
- Magnetic Flux
- ~ 8 500 Gauss [±5%]
How we measure these parameters — certificates and measurements
1010.00 zł net / pcs
1242.30 zł with VAT (23% VAT) / pcs
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Why does efficiency drop after a few weeks of operation?
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Technical - SM 28x400 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 28x400 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130525 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 28 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 1956.86 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 310 | °C |
| Curie Temperature TF | 590 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 28x400 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 28 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1872 | g |
| Active area | 320 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 22.7 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of neodymium magnets.
Benefits
- Their strength is durable, and after around ten years it decreases only by ~1% (theoretically),
- Magnets very well resist against demagnetization caused by ambient magnetic noise,
- A magnet with a smooth gold surface is more attractive,
- They are known for high magnetic induction at the operating surface, which affects their effectiveness,
- Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
- Possibility of custom machining as well as optimizing to complex applications,
- Significant place in modern industrial fields – they are commonly used in HDD drives, electric drive systems, diagnostic systems, and multitasking production systems.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which makes them useful in small systems
Disadvantages
- At strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation and corrosion.
- Limited possibility of making threads in the magnet and complex shapes - recommended is cover - magnet mounting.
- Potential hazard related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. Additionally, small elements of these products can complicate diagnosis medical when they are in the body.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Holding force characteristics
Maximum lifting capacity of the magnet – what contributes to it?
- using a sheet made of high-permeability steel, functioning as a magnetic yoke
- whose thickness reaches at least 10 mm
- with an ideally smooth touching surface
- without any insulating layer between the magnet and steel
- under axial application of breakaway force (90-degree angle)
- at room temperature
Lifting capacity in practice – influencing factors
- Distance (between the magnet and the plate), as even a very small distance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, corrosion or dirt).
- Force direction – catalog parameter refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
- Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
- Plate material – low-carbon steel attracts best. Alloy admixtures lower magnetic properties and holding force.
- Surface finish – full contact is obtained only on polished steel. Rough texture create air cushions, reducing force.
- Thermal factor – hot environment weakens magnetic field. Too high temperature can permanently demagnetize the magnet.
Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a small distance between the magnet’s surface and the plate reduces the load capacity.
Safe handling of NdFeB magnets
Electronic hazard
Device Safety: Strong magnets can damage data carriers and delicate electronics (heart implants, hearing aids, timepieces).
Flammability
Drilling and cutting of neodymium magnets poses a fire risk. Magnetic powder reacts violently with oxygen and is difficult to extinguish.
Powerful field
Handle with care. Neodymium magnets attract from a long distance and connect with massive power, often quicker than you can move away.
Pacemakers
People with a pacemaker must maintain an large gap from magnets. The magnetic field can interfere with the functioning of the implant.
Do not give to children
Absolutely keep magnets out of reach of children. Choking hazard is high, and the effects of magnets connecting inside the body are very dangerous.
Operating temperature
Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. The loss of strength is permanent.
Protective goggles
Protect your eyes. Magnets can fracture upon violent connection, ejecting shards into the air. Eye protection is mandatory.
Physical harm
Pinching hazard: The pulling power is so great that it can result in hematomas, pinching, and broken bones. Protective gloves are recommended.
Phone sensors
An intense magnetic field disrupts the functioning of magnetometers in smartphones and navigation systems. Maintain magnets close to a smartphone to avoid damaging the sensors.
Nickel allergy
Medical facts indicate that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, prevent direct skin contact or choose coated magnets.
