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SM 28x400 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130525

Diameter Ø
28 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1956.86 g
Magnetic Flux
~ 8 500 Gauss [±5%]

How we measure these parameters — certificates and measurements

1010.00net / pcs

1242.30 zł with VAT (23% VAT) / pcs

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Frequently asked questions

Which rod should I choose for fine contamination?
For particles below 0.5 mm — a Ø32 mm rod in grade N52, with surface induction of about 10,000 Gs. A Ø25 rod in grade N42 gives about 6,500 Gs and is chosen for contamination above 1 mm: bolts, washers, pieces of wire.
Which rod pitch should I choose?
The narrow pitch, 40 mm centre to centre, for fine free-flowing fractions — it gives denser coverage of the cross-section. The wide pitch, 50 mm, for granulates and for damp, greasy or sticky materials, where a narrow pitch risks the material bridging above the rods.
Why does efficiency drop after a few weeks of operation?
Almost always because the separator has not been cleaned. The layer of captured particles shields the field, and further particles settle on that layer rather than on the rod surface, where the gradient is far stronger. The magnets themselves do not weaken at that rate.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical - SM 28x400 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 28x400 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130525
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 28 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1956.86 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 28x400 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 28x400 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 28 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1872 g
Active area 320 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 22.7 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Sustainability

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130525-2026
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Magnet pull force


Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of neodymium magnets.

Benefits

Apart from their consistent holding force, neodymium magnets have these key benefits:
  • Their strength is durable, and after around ten years it decreases only by ~1% (theoretically),
  • Magnets very well resist against demagnetization caused by ambient magnetic noise,
  • A magnet with a smooth gold surface is more attractive,
  • They are known for high magnetic induction at the operating surface, which affects their effectiveness,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of custom machining as well as optimizing to complex applications,
  • Significant place in modern industrial fields – they are commonly used in HDD drives, electric drive systems, diagnostic systems, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which makes them useful in small systems

Disadvantages

Characteristics of disadvantages of neodymium magnets and proposals for their use:
  • At strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation and corrosion.
  • Limited possibility of making threads in the magnet and complex shapes - recommended is cover - magnet mounting.
  • Potential hazard related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. Additionally, small elements of these products can complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting capacity of the magnetwhat contributes to it?

Information about lifting capacity is the result of a measurement for the most favorable conditions, taking into account:
  • using a sheet made of high-permeability steel, functioning as a magnetic yoke
  • whose thickness reaches at least 10 mm
  • with an ideally smooth touching surface
  • without any insulating layer between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • at room temperature

Lifting capacity in practice – influencing factors

During everyday use, the actual lifting capacity results from several key aspects, listed from crucial:
  • Distance (between the magnet and the plate), as even a very small distance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, corrosion or dirt).
  • Force direction – catalog parameter refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Plate material – low-carbon steel attracts best. Alloy admixtures lower magnetic properties and holding force.
  • Surface finish – full contact is obtained only on polished steel. Rough texture create air cushions, reducing force.
  • Thermal factor – hot environment weakens magnetic field. Too high temperature can permanently demagnetize the magnet.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a small distance between the magnet’s surface and the plate reduces the load capacity.

Safe handling of NdFeB magnets
Electronic hazard

Device Safety: Strong magnets can damage data carriers and delicate electronics (heart implants, hearing aids, timepieces).

Flammability

Drilling and cutting of neodymium magnets poses a fire risk. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Powerful field

Handle with care. Neodymium magnets attract from a long distance and connect with massive power, often quicker than you can move away.

Pacemakers

People with a pacemaker must maintain an large gap from magnets. The magnetic field can interfere with the functioning of the implant.

Do not give to children

Absolutely keep magnets out of reach of children. Choking hazard is high, and the effects of magnets connecting inside the body are very dangerous.

Operating temperature

Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. The loss of strength is permanent.

Protective goggles

Protect your eyes. Magnets can fracture upon violent connection, ejecting shards into the air. Eye protection is mandatory.

Physical harm

Pinching hazard: The pulling power is so great that it can result in hematomas, pinching, and broken bones. Protective gloves are recommended.

Phone sensors

An intense magnetic field disrupts the functioning of magnetometers in smartphones and navigation systems. Maintain magnets close to a smartphone to avoid damaging the sensors.

Nickel allergy

Medical facts indicate that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, prevent direct skin contact or choose coated magnets.

Important! Looking for details? Read our article: Are neodymium magnets dangerous?