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SM 32x375 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130379

GTIN: 5906301813279

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2010 g

1 119.30 ZŁ with VAT / pcs + price for transport

910.00 ZŁ net + 23% VAT / pcs

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SM 32x375 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130379

GTIN

5906301813279

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2010 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. Due to this, it is possible to effectively separate ferromagnetic elements from different substances. An important element of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to clear metallic contaminants, including iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose strength over time. After 10 years, their strength decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field very well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in many variants of shapes or sizes, which enhances their versatility in applications.
Wide application in modern technologies – are utilized in hard drives, electric drive mechanisms, medical apparatus or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger associated with microscopic parts of magnets can be dangerous, in case of ingestion, which becomes significant in the aspect of protecting young children. Furthermore, miniscule components of these devices can be problematic in medical diagnosis when they are in the body.

Handle Neodymium Magnets Carefully

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets are fragile and can easily break and shatter.

Neodymium magnets are delicate and will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets attract each other within a distance of several to around 10 cm from each other. Remember not to insert fingers between magnets or in their path when they attract. Magnets, depending on their size, are able even cut off a finger or there can be a severe pressure or even a fracture.

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can surprise you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Be careful!

In order for you to know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous powerful neodymium magnets.