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SM 32x375 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130379

GTIN: 5906301813279

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2010 g

1 119.30 ZŁ with VAT / pcs + price for transport

910.00 ZŁ net + 23% VAT / pcs

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SM 32x375 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130379

GTIN

5906301813279

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2010 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be short. By contrast, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel exhibits the best resistance due to its excellent anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their high retention, neodymium magnets are valued for these benefits:

They have stable power, and over more than 10 years their performance decreases symbolically – ~1% (in testing),
They protect against demagnetization induced by ambient magnetic fields remarkably well,
The use of a decorative gold surface provides a smooth finish,
Magnetic induction on the surface of these magnets is impressively powerful,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
Thanks to the flexibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which broadens their usage potential,
Important function in advanced technical fields – they serve a purpose in computer drives, electric drives, diagnostic apparatus or even technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in tiny dimensions, which makes them ideal in small systems

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to shocks, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage while also increases its overall robustness,
Magnets lose power when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s structure). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Due to corrosion risk in humid conditions, it is common to use sealed magnets made of plastic for outdoor use,
The use of a protective casing or external holder is recommended, since machining internal cuts in neodymium magnets is not feasible,
Safety concern from tiny pieces may arise, especially if swallowed, which is notable in the context of child safety. Furthermore, tiny components from these devices may disrupt scanning if inside the body,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Handle with Care: Neodymium Magnets

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Neodymium magnets bounce and clash mutually within a distance of several to around 10 cm from each other.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnetic are especially fragile, resulting in their breakage.

Magnets made of neodymium are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Safety rules!

To illustrate why neodymium magnets are so dangerous, see the article - How dangerous are very powerful neodymium magnets?.