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SM 32x375 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130379

GTIN: 5906301813279

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2010 g

1119.30 ZŁ with VAT / pcs + price for transport

910.00 ZŁ net + 23% VAT / pcs

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Specifications and appearance of neodymium magnets can be analyzed using our magnetic mass calculator.

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SM 32x375 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130379

GTIN

5906301813279

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2010 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from other materials. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the better. Nevertheless, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be more compressed. By contrast, in the case of a thicker magnet, the force lines are longer and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is recommended due to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, you should washing regularly, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their high retention, neodymium magnets are valued for these benefits:

They retain their attractive force for around ten years – the drop is just ~1% (in theory),
They remain magnetized despite exposure to magnetic surroundings,
Because of the lustrous layer of silver, the component looks high-end,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
With the option for tailored forming and personalized design, these magnets can be produced in multiple shapes and sizes, greatly improving engineering flexibility,
Significant impact in cutting-edge sectors – they are utilized in data storage devices, electric drives, diagnostic apparatus and sophisticated instruments,
Thanks to their concentrated strength, small magnets offer high magnetic performance, with minimal size,

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to external force, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from fracture , and at the same time increases its overall durability,
They lose power at extreme temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a damp environment. If exposed to rain, we recommend using sealed magnets, such as those made of rubber,
Using a cover – such as a magnetic holder – is advised due to the limitations in manufacturing fine shapes directly in the magnet,
Safety concern due to small fragments may arise, especially if swallowed, which is significant in the health of young users. Furthermore, small elements from these assemblies can interfere with diagnostics once in the system,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Highest magnetic holding force – what contributes to it?

The given lifting capacity of the magnet means the maximum lifting force, calculated in ideal conditions, specifically:

with the use of low-carbon steel plate acting as a magnetic yoke
having a thickness of no less than 10 millimeters
with a polished side
with no separation
with vertical force applied
in normal thermal conditions

Magnet lifting force in use – key factors

Practical lifting force is determined by factors, listed from the most critical to the less significant:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was measured by applying a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, in contrast under parallel forces the holding force is lower. Additionally, even a small distance {between} the magnet and the plate reduces the load capacity.

Exercise Caution with Neodymium Magnets

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Never bring neodymium magnets close to a phone and GPS.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Do not give neodymium magnets to children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Remember not to place fingers between magnets or in their path when attract. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Neodymium magnetic are delicate and can easily break as well as get damaged.

Magnets made of neodymium are extremely fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Caution!

In order to show why neodymium magnets are so dangerous, read the article - How very dangerous are powerful neodymium magnets?.