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SMZR 25x150 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140234

GTIN/EAN: 5906301813422

5.00
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
640 g
Magnetic Flux
~ 8 500 Gauss [±5%]

How we measure these parameters — certificates and measurements

350.00net / pcs

430.50 zł with VAT (23% VAT) / pcs

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Frequently asked questions

Which rod should I choose for fine contamination?
For particles below 0.5 mm — a Ø32 mm rod in grade N52, with surface induction of about 10,000 Gs. A Ø25 rod in grade N42 gives about 6,500 Gs and is chosen for contamination above 1 mm: bolts, washers, pieces of wire.
Which rod pitch should I choose?
The narrow pitch, 40 mm centre to centre, for fine free-flowing fractions — it gives denser coverage of the cross-section. The wide pitch, 50 mm, for granulates and for damp, greasy or sticky materials, where a narrow pitch risks the material bridging above the rods.
Why does efficiency drop after a few weeks of operation?
Almost always because the separator has not been cleaned. The layer of captured particles shields the field, and further particles settle on that layer rather than on the rod surface, where the gradient is far stronger. The magnets themselves do not weaken at that rate.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Physical properties - SMZR 25x150 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x150 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140234
GTIN/EAN 5906301813422
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 640 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x150 / N52 - magnetic separator with handle
properties values units
Remanence Br ? 14.2-14.7 kGs
Remanence Br ? 1420-1470 mT
Coercivity bHc ? 10.8-12.5 kOe
Coercivity bHc ? 860-995 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 48-53 BH max MGOe
Energy product BHmax ? 380-422 BH max KJ/m
Maximum working temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x150 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 130 mm
Section count 5 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~560 g
Active area 102 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (5 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Material specification

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Sustainability

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140234-2026
Measurement Calculator

Force (pull)


Magnetic Field

View also offers

This gripper serves for instant distinction of steel (iron) from non-ferrous metals. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It can be used to collect scattered nails and screws from hard-to-reach places.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Pros as well as cons of Nd2Fe14B magnets.

Pros

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They virtually do not lose strength, because even after ten years the performance loss is only ~1% (according to literature),
  • They are noted for resistance to demagnetization induced by external disturbances,
  • In other words, due to the smooth surface of nickel, the element gains visual value,
  • They feature high magnetic induction at the operating surface, making them more effective,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • Thanks to freedom in forming and the capacity to customize to individual projects,
  • Key role in advanced technology sectors – they are utilized in data components, electric motors, medical equipment, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which makes them useful in miniature devices

Cons

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a special holder, which not only protects them against impacts but also increases their durability
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
  • We recommend casing - magnetic mount, due to difficulties in realizing threads inside the magnet and complicated shapes.
  • Possible danger to health – tiny shards of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. Additionally, tiny parts of these magnets can be problematic in diagnostics medical in case of swallowing.
  • Due to complex production process, their price exceeds standard values,

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

Information about lifting capacity was defined for ideal contact conditions, assuming:
  • on a plate made of structural steel, optimally conducting the magnetic flux
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • characterized by smoothness
  • under conditions of gap-free contact (metal-to-metal)
  • during pulling in a direction perpendicular to the mounting surface
  • in temp. approx. 20°C

Impact of factors on magnetic holding capacity in practice

Real force is affected by working environment parameters, such as (from priority):
  • Distance (between the magnet and the plate), since even a microscopic clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Angle of force application – maximum parameter is available only during perpendicular pulling. The force required to slide of the magnet along the plate is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Material composition – not every steel attracts identically. High carbon content worsen the attraction effect.
  • Surface structure – the smoother and more polished the plate, the better the adhesion and higher the lifting capacity. Unevenness creates an air distance.
  • Operating temperature – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and at low temperatures they can be stronger (up to a certain limit).

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under shearing force the lifting capacity is smaller. Moreover, even a slight gap between the magnet and the plate decreases the holding force.

Warnings
Heat warning

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. Damage is permanent.

Adults only

Neodymium magnets are not suitable for play. Accidental ingestion of several magnets can lead to them pinching intestinal walls, which constitutes a critical condition and requires urgent medical intervention.

Medical interference

Warning for patients: Strong magnetic fields affect medical devices. Maintain at least 30 cm distance or request help to work with the magnets.

Eye protection

Beware of splinters. Magnets can fracture upon violent connection, launching sharp fragments into the air. We recommend safety glasses.

Cards and drives

Do not bring magnets near a purse, laptop, or TV. The magnetism can destroy these devices and wipe information from cards.

Threat to navigation

GPS units and mobile phones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Handling rules

Be careful. Neodymium magnets attract from a long distance and connect with massive power, often quicker than you can move away.

Bodily injuries

Mind your fingers. Two large magnets will join immediately with a force of massive weight, crushing anything in their path. Exercise extreme caution!

Skin irritation risks

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If redness occurs, cease working with magnets and use protective gear.

Dust explosion hazard

Fire warning: Neodymium dust is highly flammable. Do not process magnets in home conditions as this risks ignition.

Danger! Details about risks in the article: Safety of working with magnets.