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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø
32 mm [±1 mm]
Height
425 mm [±1 mm]
Weight
2280 g
Magnetic Flux
~ 8 000 Gauss [±5%]

How we measure these parameters — certificates and measurements

1150.00net / pcs

1414.50 zł with VAT (23% VAT) / pcs

price for transport

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Net
Gross
price from 1 pcs
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1414.50 zł
price from 5 pcs
1035.00 zł
1273.05 zł

Frequently asked questions

Which rod should I choose for fine contamination?
For particles below 0.5 mm — a Ø32 mm rod in grade N52, with surface induction of about 10,000 Gs. A Ø25 rod in grade N42 gives about 6,500 Gs and is chosen for contamination above 1 mm: bolts, washers, pieces of wire.
Which rod pitch should I choose?
The narrow pitch, 40 mm centre to centre, for fine free-flowing fractions — it gives denser coverage of the cross-section. The wide pitch, 50 mm, for granulates and for damp, greasy or sticky materials, where a narrow pitch risks the material bridging above the rods.
Why does efficiency drop after a few weeks of operation?
Almost always because the separator has not been cleaned. The layer of captured particles shields the field, and further particles settle on that layer rather than on the rod surface, where the gradient is far stronger. The magnets themselves do not weaken at that rate.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical of the product - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
Remanence Br ? 12.9-13.2 kGs
Remanence Br ? 1290-1320 mT
Coercivity bHc ? 10.8-12.0 kOe
Coercivity bHc ? 860-955 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 40-42 BH max MGOe
Energy product BHmax ? 318-334 BH max KJ/m
Maximum working temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical and environmental data

Material specification

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2026
Magnet Unit Converter

Pulling force


Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Advantages

Besides their exceptional magnetic power, neodymium magnets offer the following advantages:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • They retain their magnetic properties even under external field action,
  • The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to look better,
  • They feature high magnetic induction at the operating surface, making them more effective,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Considering the option of flexible forming and customization to individualized solutions, magnetic components can be produced in a variety of geometric configurations, which amplifies use scope,
  • Huge importance in modern technologies – they are commonly used in HDD drives, drive modules, advanced medical instruments, also other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of neodymium magnets:
  • At strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
  • Due to limitations in creating nuts and complex forms in magnets, we propose using cover - magnetic mount.
  • Health risk resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these magnets can complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat affects it?

Breakaway force was defined for the most favorable conditions, taking into account:
  • using a plate made of low-carbon steel, acting as a ideal flux conductor
  • whose thickness is min. 10 mm
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • in neutral thermal conditions

Key elements affecting lifting force

Holding efficiency impacted by specific conditions, such as (from priority):
  • Distance – the presence of foreign body (paint, dirt, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
  • Load vector – highest force is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick sheet does not close the flux, causing part of the power to be escaped to the other side.
  • Plate material – mild steel attracts best. Higher carbon content lower magnetic permeability and holding force.
  • Surface structure – the smoother and more polished the surface, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Temperature – temperature increase results in weakening of induction. Check the thermal limit for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under a perpendicular pulling force, however under attempts to slide the magnet the load capacity is reduced by as much as fivefold. In addition, even a minimal clearance between the magnet and the plate decreases the lifting capacity.

H&S for magnets
Permanent damage

Do not overheat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, inquire about HT versions (H, SH, UH).

Caution required

Before use, read the rules. Sudden snapping can destroy the magnet or injure your hand. Be predictive.

Magnetic interference

A powerful magnetic field disrupts the operation of compasses in smartphones and navigation systems. Do not bring magnets close to a smartphone to avoid damaging the sensors.

Fragile material

Protect your eyes. Magnets can explode upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.

Serious injuries

Large magnets can break fingers in a fraction of a second. Never place your hand between two attracting surfaces.

Metal Allergy

Certain individuals have a hypersensitivity to Ni, which is the common plating for neodymium magnets. Prolonged contact can result in dermatitis. It is best to wear safety gloves.

Product not for children

Only for adults. Tiny parts pose a choking risk, leading to intestinal necrosis. Store away from children and animals.

Pacemakers

Health Alert: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have electronic implants.

Dust explosion hazard

Fire warning: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this may cause fire.

Protect data

Powerful magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Stay away of at least 10 cm.

Important! More info about risks in the article: Safety of working with magnets.