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SM 25x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130364

GTIN: 5906301813125

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

200 mm

Weight

0.01 g

615.00 ZŁ with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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SM 25x200 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x200 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130364

GTIN

5906301813125

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. In this way, it is possible to effectively remove ferromagnetic elements from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is highly recommended thanks to its exceptional anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose power over time. After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in many variants of shapes or sizes, which amplifies their universality in usage.
Key role in modern technologies – are used in HDD drives, electric motors, medical equipment and very advanced devices.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard arising from small pieces of magnets can be dangerous, when accidentally ingested, which becomes significant in the context of child safety. Furthermore, small elements of these products can be problematic in medical diagnosis in case of swallowing.

Exercise Caution with Neodymium Magnets

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Magnets made of neodymium are known for their fragility, which can cause them to crumble.

Neodymium magnetic are extremely fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Neodymium magnets can demagnetize at high temperatures.

Under specific conditions, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Maintain neodymium magnets far from children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets may crack or crumble with uncontrolled connecting to each other. Remember not to move them to each other or have them firmly in hands at a distance less than 10 cm.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Safety rules!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous very strong neodymium magnets.