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SM 25x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130364

GTIN: 5906301813125

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

200 mm

Weight

0.01 g

615.00 ZŁ with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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SM 25x200 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x200 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130364

GTIN

5906301813125

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to efficiently remove ferromagnetic particles from different substances. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. But, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be more compressed. Otherwise, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel exhibits the best resistance thanks to its exceptional anti-corrosion properties.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their exceptional field intensity, neodymium magnets offer the following advantages:

They virtually do not lose power, because even after 10 years, the performance loss is only ~1% (in laboratory conditions),
Their ability to resist magnetic interference from external fields is among the best,
The use of a polished silver surface provides a eye-catching finish,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
With the option for fine forming and personalized design, these magnets can be produced in various shapes and sizes, greatly improving design adaptation,
Important function in cutting-edge sectors – they are used in HDDs, electromechanical systems, diagnostic apparatus as well as technologically developed systems,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of rare earth magnets:

They are fragile when subjected to a sudden impact. If the magnets are exposed to physical collisions, they should be placed in a metal holder. The steel housing, in the form of a holder, protects the magnet from cracks and enhances its overall strength,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to moisture can rust. Therefore, for outdoor applications, it's best to use waterproof types made of non-metallic composites,
The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is risky,
Potential hazard related to magnet particles may arise, when consumed by mistake, which is crucial in the family environments. Moreover, minuscule fragments from these products may complicate medical imaging if inside the body,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Handle Neodymium Magnets Carefully

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and clash mutually within a radius of several to around 10 cm from each other.

Neodymium magnets are the strongest magnets ever created, and their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Do not give neodymium magnets to youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Magnets made of neodymium are delicate and can easily crack and get damaged.

Magnets made of neodymium are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Pay attention!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.