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SM 25x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130364

GTIN/EAN: 5906301813125

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 8 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x200 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130364
GTIN/EAN 5906301813125
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x200 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130364-2025
Magnet Unit Converter
Force (pull)

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of Nd2Fe14B magnets.

Advantages

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They have unchanged lifting capacity, and over around 10 years their attraction force decreases symbolically – ~1% (according to theory),
  • They show high resistance to demagnetization induced by external field influence,
  • In other words, due to the aesthetic layer of nickel, the element is aesthetically pleasing,
  • Neodymium magnets generate maximum magnetic induction on a their surface, which allows for strong attraction,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Possibility of accurate modeling as well as adapting to precise applications,
  • Key role in high-tech industry – they are utilized in data components, brushless drives, diagnostic systems, also technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Cons

Cons of neodymium magnets: application proposals
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Limited possibility of making threads in the magnet and complicated shapes - preferred is a housing - mounting mechanism.
  • Health risk related to microscopic parts of magnets can be dangerous, in case of ingestion, which becomes key in the aspect of protecting the youngest. Additionally, tiny parts of these magnets can be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Holding force characteristics

Maximum holding power of the magnet – what affects it?

The declared magnet strength refers to the limit force, obtained under optimal environment, namely:
  • on a base made of structural steel, effectively closing the magnetic flux
  • with a cross-section no less than 10 mm
  • characterized by lack of roughness
  • with zero gap (no coatings)
  • during detachment in a direction perpendicular to the mounting surface
  • at conditions approx. 20°C

Determinants of practical lifting force of a magnet

Bear in mind that the magnet holding may be lower depending on elements below, in order of importance:
  • Distance (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) results in a decrease in force by up to 50% (this also applies to paint, rust or dirt).
  • Direction of force – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is usually many times smaller (approx. 1/5 of the lifting capacity).
  • Base massiveness – too thin steel does not accept the full field, causing part of the power to be escaped to the other side.
  • Steel type – low-carbon steel gives the best results. Alloy admixtures reduce magnetic permeability and lifting capacity.
  • Surface finish – ideal contact is possible only on polished steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal factor – high temperature weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, in contrast under shearing force the holding force is lower. In addition, even a minimal clearance between the magnet’s surface and the plate reduces the load capacity.

Safety rules for work with NdFeB magnets
Safe operation

Use magnets consciously. Their immense force can shock even professionals. Stay alert and respect their power.

Heat sensitivity

Regular neodymium magnets (grade N) lose power when the temperature exceeds 80°C. The loss of strength is permanent.

Finger safety

Danger of trauma: The attraction force is so great that it can cause hematomas, pinching, and broken bones. Protective gloves are recommended.

Do not give to children

Only for adults. Tiny parts pose a choking risk, causing serious injuries. Store out of reach of children and animals.

Protect data

Powerful magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Maintain a gap of at least 10 cm.

Magnet fragility

Protect your eyes. Magnets can explode upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.

Flammability

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this may cause fire.

Phone sensors

Note: rare earth magnets generate a field that confuses sensitive sensors. Keep a safe distance from your phone, tablet, and GPS.

Pacemakers

Individuals with a pacemaker should keep an safe separation from magnets. The magnetic field can interfere with the operation of the implant.

Nickel allergy

Certain individuals suffer from a hypersensitivity to nickel, which is the typical protective layer for neodymium magnets. Prolonged contact may cause a rash. It is best to wear safety gloves.

Caution! Learn more about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98