Neodymium magnets – most powerful on the market

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SM 25x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130364

GTIN/EAN: 5906301813125

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 8 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x200 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130364
GTIN/EAN 5906301813125
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x200 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130364-2026
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Pulling force

Magnetic Field

View also products

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of neodymium magnets.

Advantages

Besides their stability, neodymium magnets are valued for these benefits:
  • They do not lose strength, even after nearly ten years – the drop in power is only ~1% (according to tests),
  • They are noted for resistance to demagnetization induced by presence of other magnetic fields,
  • Thanks to the elegant finish, the coating of nickel, gold-plated, or silver-plated gives an aesthetic appearance,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Due to the option of accurate molding and adaptation to unique solutions, neodymium magnets can be produced in a variety of forms and dimensions, which makes them more universal,
  • Wide application in future technologies – they are used in HDD drives, brushless drives, precision medical tools, also other advanced devices.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Disadvantages

Drawbacks and weaknesses of neodymium magnets: application proposals
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • They oxidize in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of creating nuts in the magnet and complicated shapes - preferred is casing - magnet mounting.
  • Health risk to health – tiny shards of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, small components of these products can complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Holding force characteristics

Maximum lifting force for a neodymium magnet – what it depends on?

The force parameter is a result of laboratory testing performed under the following configuration:
  • on a block made of structural steel, perfectly concentrating the magnetic flux
  • possessing a massiveness of min. 10 mm to avoid saturation
  • with an ground contact surface
  • under conditions of no distance (surface-to-surface)
  • for force acting at a right angle (pull-off, not shear)
  • at temperature room level

Determinants of practical lifting force of a magnet

In real-world applications, the actual holding force depends on several key aspects, ranked from most significant:
  • Gap between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – highest force is available only during perpendicular pulling. The shear force of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick sheet does not close the flux, causing part of the flux to be wasted into the air.
  • Steel grade – ideal substrate is pure iron steel. Cast iron may have worse magnetic properties.
  • Smoothness – full contact is obtained only on smooth steel. Rough texture reduce the real contact area, reducing force.
  • Temperature influence – high temperature weakens magnetic field. Too high temperature can permanently damage the magnet.

Lifting capacity testing was conducted on a smooth plate of optimal thickness, under a perpendicular pulling force, however under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet and the plate decreases the lifting capacity.

Precautions when working with neodymium magnets
Pacemakers

Warning for patients: Strong magnetic fields disrupt medical devices. Keep minimum 30 cm distance or ask another person to handle the magnets.

Risk of cracking

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Wear goggles.

Immense force

Before use, read the rules. Sudden snapping can break the magnet or hurt your hand. Be predictive.

Nickel coating and allergies

Nickel alert: The Ni-Cu-Ni coating contains nickel. If redness appears, cease working with magnets and wear gloves.

Dust explosion hazard

Dust generated during grinding of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

GPS and phone interference

GPS units and smartphones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.

Hand protection

Pinching hazard: The pulling power is so immense that it can result in blood blisters, pinching, and broken bones. Use thick gloves.

Choking Hazard

Neodymium magnets are not suitable for play. Swallowing multiple magnets can lead to them attracting across intestines, which poses a critical condition and necessitates urgent medical intervention.

Power loss in heat

Regular neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Safe distance

Equipment safety: Neodymium magnets can ruin payment cards and sensitive devices (heart implants, hearing aids, mechanical watches).

Safety First! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98