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SM 25x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130364

GTIN/EAN: 5906301813125

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 8 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical parameters of the product - SM 25x200 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130364
GTIN/EAN 5906301813125
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x200 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130364-2026
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Magnet pull force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of neodymium magnets.

Strengths

Besides their exceptional strength, neodymium magnets offer the following advantages:
  • They retain attractive force for around ten years – the loss is just ~1% (in theory),
  • They possess excellent resistance to magnetism drop when exposed to opposing magnetic fields,
  • By covering with a decorative coating of silver, the element has an modern look,
  • They feature high magnetic induction at the operating surface, which improves attraction properties,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of detailed shaping as well as optimizing to complex needs,
  • Huge importance in advanced technology sectors – they are utilized in HDD drives, brushless drives, medical devices, also other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, occupying minimum space,

Disadvantages

Disadvantages of neodymium magnets:
  • At very strong impacts they can crack, therefore we recommend placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating nuts and complicated shapes in magnets, we recommend using a housing - magnetic mechanism.
  • Health risk to health – tiny shards of magnets can be dangerous, if swallowed, which is particularly important in the context of child safety. Furthermore, small components of these products are able to be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Highest magnetic holding forcewhat it depends on?

Breakaway force is the result of a measurement for ideal contact conditions, assuming:
  • with the use of a sheet made of special test steel, guaranteeing maximum field concentration
  • with a cross-section minimum 10 mm
  • with a plane free of scratches
  • with zero gap (without paint)
  • during pulling in a direction perpendicular to the plane
  • in stable room temperature

Magnet lifting force in use – key factors

Holding efficiency impacted by specific conditions, mainly (from most important):
  • Gap between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Loading method – catalog parameter refers to pulling vertically. When attempting to slide, the magnet exhibits significantly lower power (typically approx. 20-30% of maximum force).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Stainless steels may generate lower lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Rough surfaces weaken the grip.
  • Heat – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, whereas under shearing force the holding force is lower. In addition, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.

Precautions when working with neodymium magnets
Allergy Warning

Certain individuals experience a hypersensitivity to nickel, which is the common plating for neodymium magnets. Prolonged contact might lead to an allergic reaction. We recommend use protective gloves.

Magnetic interference

Navigation devices and smartphones are extremely sensitive to magnetism. Close proximity with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Safe distance

Avoid bringing magnets close to a wallet, laptop, or screen. The magnetism can permanently damage these devices and erase data from cards.

Bone fractures

Big blocks can crush fingers in a fraction of a second. Do not put your hand betwixt two attracting surfaces.

Fire risk

Dust created during machining of magnets is self-igniting. Do not drill into magnets without proper cooling and knowledge.

Eye protection

Neodymium magnets are sintered ceramics, meaning they are prone to chipping. Clashing of two magnets will cause them breaking into small pieces.

Immense force

Handle magnets with awareness. Their immense force can surprise even experienced users. Plan your moves and respect their power.

Heat warning

Standard neodymium magnets (grade N) undergo demagnetization when the temperature exceeds 80°C. The loss of strength is permanent.

No play value

Product intended for adults. Small elements can be swallowed, leading to severe trauma. Store away from children and animals.

Medical implants

Warning for patients: Strong magnetic fields disrupt medical devices. Maintain at least 30 cm distance or ask another person to work with the magnets.

Attention! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98