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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN: 5906301813118

0

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

375 mm

Weight

0.01 g

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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SM 25x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x375 [2xM8] / N52 - magnetic separator
properties
values
Cat. no.
130363
GTIN
5906301813118
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
25 mm [±0,1 mm]
Height
375 mm [±0,1 mm]
Weight
0.01 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N52

properties
values
units
remenance Br [Min. - Max.] ?
14.2-14.7
kGs
remenance Br [Min. - Max.] ?
1420-1470
T
coercivity bHc ?
10.8-12.5
kOe
coercivity bHc ?
860-995
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.] ?
48-53
BH max MGOe
energy density [Min. - Max.] ?
380-422
BH max KJ/m
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The device rod magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to effectively separate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are constructed from acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.
Often it is believed that the greater the magnet's power, the better. But, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines are longer and reach further.
For creating the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, AISI 316 steel exhibits the best resistance thanks to its excellent corrosion resistance.
Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.
By ensuring proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their tremendous magnetic power, neodymium magnets offer the following advantages:

  • They retain their full power for around 10 years – the drop is just ~1% (in theory),
  • Their ability to resist magnetic interference from external fields is notable,
  • The use of a mirror-like gold surface provides a eye-catching finish,
  • Magnetic induction on the surface of these magnets is very strong,
  • With the right combination of compounds, they reach significant thermal stability, enabling operation at or above 230°C (depending on the design),
  • Thanks to the possibility in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in diverse shapes and sizes, which increases their usage potential,
  • Important function in modern technologies – they are utilized in data storage devices, electric motors, medical equipment or even sophisticated instruments,
  • Relatively small size with high magnetic force – neodymium magnets offer strong power in compact dimensions, which makes them useful in compact constructions

Disadvantages of NdFeB magnets:

  • They are fragile when subjected to a powerful impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture and reinforces its overall resistance,
  • They lose strength at increased temperatures. Most neodymium magnets experience permanent decline in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
  • Magnets exposed to moisture can oxidize. Therefore, for outdoor applications, we suggest waterproof types made of non-metallic composites,
  • The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is risky,
  • Health risk from tiny pieces may arise, when consumed by mistake, which is important in the family environments. Moreover, miniature parts from these devices may complicate medical imaging when ingested,
  • Due to expensive raw materials, their cost is considerably higher,

Maximum holding power of the magnet – what it depends on?

The given strength of the magnet means the optimal strength, measured in ideal conditions, namely:

  • using a steel plate with low carbon content, acting as a magnetic circuit closure
  • having a thickness of no less than 10 millimeters
  • with a smooth surface
  • in conditions of no clearance
  • in a perpendicular direction of force
  • under standard ambient temperature

Practical aspects of lifting capacity – factors

The lifting capacity of a magnet is influenced by in practice key elements, from primary to secondary:

  • Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under shearing force the lifting capacity is smaller. Additionally, even a minimal clearance {between} the magnet and the plate decreases the holding force.

Handle Neodymium Magnets Carefully

Neodymium magnets are the most powerful magnets ever created, and their strength can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant swellings to your body and prevent disruption to the magnets.

Magnets made of neodymium are incredibly delicate, they easily break as well as can crumble.

Neodymium magnetic are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a serious injury may occur. Magnets, depending on their size, are able even cut off a finger or alternatively there can be a severe pressure or a fracture.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

 It is important to keep neodymium magnets out of reach from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Pay attention!

In order to show why neodymium magnets are so dangerous, read the article - How dangerous are strong neodymium magnets?.

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tel: +48 888 99 98 98