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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN: 5906301813118

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

375 mm

Weight

0.01 g

1 131.60 ZŁ with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Lifting power along with structure of a neodymium magnet can be analyzed with our online calculation tool.

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SM 25x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130363

GTIN

5906301813118

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic elements from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in food production to remove metallic contaminants, including iron fragments or iron dust. Our rods are constructed from acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet placed in a tube of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more effective. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be short. By contrast, when the magnet is thick, the force lines are extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their remarkable field intensity, neodymium magnets offer the following advantages:

They have stable power, and over nearly ten years their attraction force decreases symbolically – ~1% (in testing),
They protect against demagnetization induced by ambient magnetic influence very well,
By applying a reflective layer of silver, the element gains a modern look,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
Neodymium magnets are known for exceptionally strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the shape),
Thanks to the freedom in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which expands their application range,
Important function in cutting-edge sectors – they serve a purpose in computer drives, electromechanical systems, healthcare devices or even sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in small dimensions, which allows for use in small systems

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to shocks, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture and additionally reinforces its overall resistance,
They lose magnetic force at increased temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to moisture can oxidize. Therefore, for outdoor applications, we recommend waterproof types made of plastic,
Using a cover – such as a magnetic holder – is advised due to the limitations in manufacturing fine shapes directly in the magnet,
Health risk linked to microscopic shards may arise, if ingested accidentally, which is significant in the health of young users. Moreover, small elements from these devices may interfere with diagnostics once in the system,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Exercise Caution with Neodymium Magnets

Neodymium magnets can become demagnetized at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a serious injury may occur. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets made of neodymium are incredibly delicate, they easily break as well as can become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets should not be around youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets are the most powerful magnets ever invented. Their strength can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Be careful!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How dangerous are very powerful neodymium magnets?.