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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN/EAN: 5906301813118

Diameter Ø

25 mm [±1 mm]

Height

375 mm [±1 mm]

Weight

1460 g

Magnetic Flux

~ 8 500 Gauss [±5%]

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920.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x375 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x375 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130363
GTIN/EAN 5906301813118
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 375 mm [±1 mm]
Weight 1460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 14 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x375 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x375 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 375 mm (L)
Active length 339 mm
Section count 14 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1399 g
Active area 266 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (14 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130363-2026
Measurement Calculator
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • Their magnetic field is maintained, and after approximately 10 years it decreases only by ~1% (according to research),
  • They feature excellent resistance to magnetism drop when exposed to opposing magnetic fields,
  • A magnet with a shiny silver surface has better aesthetics,
  • Neodymium magnets generate maximum magnetic induction on a small area, which increases force concentration,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • In view of the option of accurate forming and customization to individualized projects, NdFeB magnets can be created in a wide range of geometric configurations, which amplifies use scope,
  • Significant place in electronics industry – they serve a role in computer drives, electric motors, precision medical tools, as well as other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Cons

Cons of neodymium magnets: weaknesses and usage proposals
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only protects the magnet but also improves its resistance to damage
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of creating nuts in the magnet and complicated shapes - preferred is cover - magnet mounting.
  • Possible danger related to microscopic parts of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. It is also worth noting that small elements of these products are able to complicate diagnosis medical in case of swallowing.
  • With large orders the cost of neodymium magnets can be a barrier,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

The force parameter is a theoretical maximum value executed under standard conditions:
  • on a base made of mild steel, effectively closing the magnetic flux
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with a surface free of scratches
  • without any air gap between the magnet and steel
  • for force acting at a right angle (in the magnet axis)
  • at standard ambient temperature

Lifting capacity in real conditions – factors

During everyday use, the real power depends on several key aspects, listed from crucial:
  • Distance – the presence of any layer (rust, tape, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
  • Force direction – remember that the magnet holds strongest perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of generating force.
  • Plate material – low-carbon steel gives the best results. Higher carbon content decrease magnetic permeability and lifting capacity.
  • Surface quality – the smoother and more polished the surface, the better the adhesion and stronger the hold. Unevenness creates an air distance.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under perpendicular forces, in contrast under shearing force the holding force is lower. Moreover, even a slight gap between the magnet and the plate reduces the load capacity.

Safety rules for work with neodymium magnets
Powerful field

Use magnets consciously. Their huge power can shock even professionals. Plan your moves and respect their force.

No play value

Neodymium magnets are not suitable for play. Swallowing multiple magnets may result in them attracting across intestines, which poses a severe health hazard and requires urgent medical intervention.

Data carriers

Intense magnetic fields can destroy records on credit cards, hard drives, and other magnetic media. Keep a distance of min. 10 cm.

Metal Allergy

Studies show that the nickel plating (standard magnet coating) is a potent allergen. For allergy sufferers, refrain from touching magnets with bare hands or opt for versions in plastic housing.

Permanent damage

Watch the temperature. Exposing the magnet to high heat will destroy its magnetic structure and pulling force.

ICD Warning

Life threat: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.

Compass and GPS

A strong magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Keep magnets near a device to prevent damaging the sensors.

Beware of splinters

Neodymium magnets are ceramic materials, meaning they are fragile like glass. Collision of two magnets will cause them breaking into shards.

Mechanical processing

Combustion risk: Rare earth powder is explosive. Do not process magnets without safety gear as this may cause fire.

Crushing risk

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!

Caution! More info about risks in the article: Safety of working with magnets.