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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN: 5906301813118

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

375 mm

Weight

0.01 g

1131.60 ZŁ with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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SM 25x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130363

GTIN

5906301813118

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. In this way, it is possible to precisely separate ferromagnetic elements from different substances. An important element of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food sector for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, often called cylindrical magnets, are used in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the better. However, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel is recommended thanks to its outstanding anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their remarkable strength, neodymium magnets offer the following advantages:

They do not lose their even during around ten years – the decrease of strength is only ~1% (based on measurements),
They are highly resistant to demagnetization caused by external magnetic sources,
The use of a mirror-like gold surface provides a smooth finish,
They have exceptional magnetic induction on the surface of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the possibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in various configurations, which broadens their usage potential,
Important function in advanced technical fields – they find application in hard drives, rotating machines, clinical machines and other advanced devices,
Thanks to their power density, small magnets offer high magnetic performance, with minimal size,

Disadvantages of magnetic elements:

They may fracture when subjected to a powerful impact. If the magnets are exposed to shocks, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from cracks while also increases its overall resistance,
Magnets lose magnetic efficiency when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s structure). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to damp air can oxidize. Therefore, for outdoor applications, we recommend waterproof types made of plastic,
Using a cover – such as a magnetic holder – is advised due to the challenges in manufacturing holes directly in the magnet,
Health risk linked to microscopic shards may arise, especially if swallowed, which is notable in the protection of children. It should also be noted that tiny components from these assemblies may hinder health screening once in the system,
In cases of tight budgets, neodymium magnet cost is a challenge,

Maximum lifting force for a neodymium magnet – what affects it?

The given strength of the magnet corresponds to the optimal strength, determined under optimal conditions, that is:

using a steel plate with low carbon content, serving as a magnetic circuit closure
with a thickness of minimum 10 mm
with a polished side
in conditions of no clearance
with vertical force applied
under standard ambient temperature

Lifting capacity in practice – influencing factors

In practice, the holding capacity of a magnet is conditioned by these factors, arranged from the most important to the least relevant:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Moreover, even a slight gap {between} the magnet and the plate reduces the holding force.

Precautions

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets jump and also clash mutually within a radius of several to around 10 cm from each other.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets generate intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnetic are characterized by being fragile, which can cause them to become damaged.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will break. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets should not be in the vicinity children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Exercise caution!

To show why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.