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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN: 5906301813118

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

375 mm

Weight

0.01 g

1 131.60 ZŁ with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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SM 25x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130363

GTIN

5906301813118

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely remove ferromagnetic elements from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets embedded in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is highly recommended due to its exceptional corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose power over time - after 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Wide application in modern technologies – are utilized in HDD drives, electric drive mechanisms, medical equipment or other modern machines.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk associated with microscopic parts of magnets pose a threat, if swallowed, which is crucial in the context of children's health. Additionally, tiny parts of these devices are able to hinder the diagnostic process when they are in the body.

Be Cautious with Neodymium Magnets

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets should not be around youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Neodymium magnets jump and also touch each other mutually within a distance of several to around 10 cm from each other.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are delicate and can easily crack as well as shatter.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Warning!

In order to show why neodymium magnets are so dangerous, see the article - How very dangerous are strong neodymium magnets?.