SM 25x375 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130363
GTIN/EAN: 5906301813118
Diameter Ø
25 mm [±1 mm]
Height
375 mm [±1 mm]
Weight
1460 g
Magnetic Flux
~ 8 500 Gauss [±5%]
1131.60 ZŁ with VAT / pcs + price for transport
920.00 ZŁ net + 23% VAT / pcs
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Force as well as structure of neodymium magnets can be reviewed with our
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Product card - SM 25x375 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 25x375 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130363 |
| GTIN/EAN | 5906301813118 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 375 mm [±1 mm] |
| Weight | 1460 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 14 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x375 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 375 | mm (L) |
| Active length | 339 | mm |
| Section count | 14 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1399 | g |
| Active area | 266 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (14 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of Nd2Fe14B magnets.
Strengths
- Their magnetic field is maintained, and after approximately ten years it decreases only by ~1% (theoretically),
- Magnets perfectly defend themselves against demagnetization caused by ambient magnetic noise,
- In other words, due to the shiny surface of gold, the element gains visual value,
- Neodymium magnets generate maximum magnetic induction on a their surface, which ensures high operational effectiveness,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- In view of the ability of accurate molding and adaptation to specialized projects, NdFeB magnets can be modeled in a wide range of geometric configurations, which increases their versatility,
- Wide application in high-tech industry – they are used in hard drives, drive modules, medical devices, as well as industrial machines.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which allows their use in small systems
Weaknesses
- At strong impacts they can break, therefore we recommend placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
- When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we advise using waterproof magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in producing nuts and complex forms in magnets, we propose using a housing - magnetic mechanism.
- Health risk related to microscopic parts of magnets pose a threat, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these devices can be problematic in diagnostics medical after entering the body.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Pull force analysis
Breakaway strength of the magnet in ideal conditions – what contributes to it?
- using a base made of high-permeability steel, functioning as a circuit closing element
- possessing a thickness of min. 10 mm to ensure full flux closure
- characterized by lack of roughness
- with total lack of distance (no paint)
- for force acting at a right angle (in the magnet axis)
- at conditions approx. 20°C
Lifting capacity in real conditions – factors
- Gap (betwixt the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
- Loading method – catalog parameter refers to detachment vertically. When attempting to slide, the magnet exhibits much less (typically approx. 20-30% of maximum force).
- Substrate thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet limits the lifting capacity (the magnet "punches through" it).
- Material composition – not every steel reacts the same. High carbon content worsen the attraction effect.
- Surface condition – smooth surfaces guarantee perfect abutment, which improves force. Uneven metal weaken the grip.
- Thermal environment – temperature increase results in weakening of force. It is worth remembering the maximum operating temperature for a given model.
Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate decreases the load capacity.
Safety rules for work with NdFeB magnets
Maximum temperature
Monitor thermal conditions. Heating the magnet to high heat will permanently weaken its magnetic structure and strength.
Material brittleness
Neodymium magnets are sintered ceramics, which means they are prone to chipping. Clashing of two magnets will cause them shattering into small pieces.
Implant safety
Patients with a ICD should keep an safe separation from magnets. The magnetic field can stop the operation of the life-saving device.
Protect data
Intense magnetic fields can erase data on payment cards, HDDs, and other magnetic media. Stay away of at least 10 cm.
Do not give to children
Neodymium magnets are not suitable for play. Swallowing multiple magnets may result in them pinching intestinal walls, which poses a severe health hazard and requires immediate surgery.
Finger safety
Risk of injury: The pulling power is so great that it can result in hematomas, crushing, and broken bones. Use thick gloves.
Allergy Warning
Some people have a sensitization to nickel, which is the common plating for neodymium magnets. Prolonged contact might lead to skin redness. We strongly advise use safety gloves.
Do not drill into magnets
Fire warning: Neodymium dust is highly flammable. Do not process magnets in home conditions as this may cause fire.
Powerful field
Use magnets with awareness. Their powerful strength can shock even professionals. Stay alert and do not underestimate their force.
Precision electronics
An intense magnetic field interferes with the functioning of compasses in phones and GPS navigation. Do not bring magnets close to a device to prevent breaking the sensors.
