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SM 25x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130363

GTIN/EAN: 5906301813118

Diameter Ø
25 mm [±1 mm]
Height
375 mm [±1 mm]
Weight
1460 g
Magnetic Flux
~ 8 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 zł net + 23% VAT / pcs

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Technical details - SM 25x375 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x375 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130363
GTIN/EAN 5906301813118
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 375 mm [±1 mm]
Weight 1460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 14 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x375 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x375 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 375 mm (L)
Active length 339 mm
Section count 14 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1399 g
Active area 266 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (14 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Chemical composition

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130363-2026
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Pulling force


Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Pros as well as cons of neodymium magnets.

Strengths

Apart from their superior holding force, neodymium magnets have these key benefits:
  • They retain attractive force for almost 10 years – the loss is just ~1% (in theory),
  • They possess excellent resistance to magnetism drop as a result of external magnetic sources,
  • By using a smooth coating of gold, the element has an elegant look,
  • Magnets exhibit excellent magnetic induction on the outer layer,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
  • Possibility of individual machining and adapting to atypical needs,
  • Significant place in innovative solutions – they are commonly used in hard drives, brushless drives, medical devices, and multitasking production systems.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Disadvantages

Disadvantages of neodymium magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We recommend cover - magnetic holder, due to difficulties in producing nuts inside the magnet and complex forms.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • Due to complex production process, their price is higher than average,

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

Magnet power was defined for ideal contact conditions, including:
  • using a plate made of mild steel, acting as a ideal flux conductor
  • possessing a thickness of at least 10 mm to avoid saturation
  • with an polished contact surface
  • under conditions of ideal adhesion (metal-to-metal)
  • under vertical application of breakaway force (90-degree angle)
  • at temperature approx. 20 degrees Celsius

What influences lifting capacity in practice

Please note that the application force will differ influenced by elements below, starting with the most relevant:
  • Distance (betwixt the magnet and the plate), because even a tiny clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
  • Load vector – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Plate material – mild steel attracts best. Alloy admixtures lower magnetic permeability and holding force.
  • Surface structure – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness creates an air distance.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was measured with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the holding force is lower. Additionally, even a minimal clearance between the magnet and the plate lowers the holding force.

Safety rules for work with neodymium magnets
Handling rules

Be careful. Neodymium magnets act from a long distance and snap with huge force, often faster than you can move away.

Bone fractures

Risk of injury: The attraction force is so immense that it can result in hematomas, crushing, and broken bones. Protective gloves are recommended.

Keep away from children

Absolutely keep magnets away from children. Choking hazard is significant, and the effects of magnets connecting inside the body are fatal.

Demagnetization risk

Standard neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. The loss of strength is permanent.

Nickel allergy

Certain individuals experience a hypersensitivity to nickel, which is the typical protective layer for neodymium magnets. Prolonged contact can result in a rash. We strongly advise wear protective gloves.

Phone sensors

An intense magnetic field negatively affects the functioning of magnetometers in smartphones and GPS navigation. Maintain magnets near a smartphone to avoid damaging the sensors.

Material brittleness

Despite the nickel coating, the material is delicate and cannot withstand shocks. Do not hit, as the magnet may shatter into sharp, dangerous pieces.

Data carriers

Do not bring magnets near a wallet, laptop, or TV. The magnetic field can destroy these devices and wipe information from cards.

Medical implants

Individuals with a ICD have to maintain an large gap from magnets. The magnetism can disrupt the operation of the implant.

Dust explosion hazard

Powder generated during machining of magnets is self-igniting. Do not drill into magnets without proper cooling and knowledge.

Danger! Need more info? Read our article: Why are neodymium magnets dangerous?