SM 25x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130365
GTIN/EAN: 5906301813392
Diameter Ø
25 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
1131.60 ZŁ with VAT / pcs + price for transport
920.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 25x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130365 |
| GTIN/EAN | 5906301813392 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 1560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1492 | g |
| Active area | 286 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of rare earth magnets.
Pros
- They retain magnetic properties for almost 10 years – the loss is just ~1% (based on simulations),
- They maintain their magnetic properties even under external field action,
- In other words, due to the glossy layer of silver, the element gains a professional look,
- Magnets exhibit maximum magnetic induction on the surface,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- Thanks to modularity in constructing and the capacity to adapt to unusual requirements,
- Significant place in modern technologies – they are utilized in hard drives, electric drive systems, medical devices, and modern systems.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Limitations
- To avoid cracks under impact, we recommend using special steel holders. Such a solution secures the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
- Limited ability of producing threads in the magnet and complex shapes - preferred is a housing - mounting mechanism.
- Possible danger resulting from small fragments of magnets are risky, when accidentally swallowed, which becomes key in the context of child safety. Additionally, tiny parts of these magnets can be problematic in diagnostics medical when they are in the body.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities
Pull force analysis
Maximum lifting force for a neodymium magnet – what affects it?
- using a sheet made of mild steel, functioning as a ideal flux conductor
- with a cross-section minimum 10 mm
- with a surface cleaned and smooth
- with direct contact (no impurities)
- for force applied at a right angle (pull-off, not shear)
- at ambient temperature room level
Practical aspects of lifting capacity – factors
- Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
- Angle of force application – highest force is reached only during perpendicular pulling. The force required to slide of the magnet along the plate is usually many times smaller (approx. 1/5 of the lifting capacity).
- Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
- Metal type – not every steel reacts the same. Alloy additives weaken the attraction effect.
- Plate texture – ground elements ensure maximum contact, which increases field saturation. Rough surfaces reduce efficiency.
- Operating temperature – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, however under shearing force the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.
Precautions when working with neodymium magnets
Do not overheat magnets
Avoid heat. Neodymium magnets are sensitive to heat. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).
Choking Hazard
Adult use only. Tiny parts pose a choking risk, leading to serious injuries. Store out of reach of kids and pets.
GPS Danger
Note: rare earth magnets generate a field that disrupts sensitive sensors. Maintain a separation from your phone, tablet, and GPS.
Bodily injuries
Risk of injury: The pulling power is so immense that it can cause hematomas, pinching, and even bone fractures. Protective gloves are recommended.
ICD Warning
People with a ICD have to maintain an safe separation from magnets. The magnetism can interfere with the functioning of the implant.
Conscious usage
Handle magnets consciously. Their immense force can shock even professionals. Stay alert and respect their power.
Metal Allergy
It is widely known that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, avoid direct skin contact and select coated magnets.
Fragile material
Despite the nickel coating, the material is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.
Safe distance
Powerful magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Stay away of at least 10 cm.
Mechanical processing
Drilling and cutting of NdFeB material poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.
