SM 25x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130365
GTIN/EAN: 5906301813392
Diameter Ø
25 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
1131.60 ZŁ with VAT / pcs + price for transport
920.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power and appearance of neodymium magnets can be analyzed with our
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Technical - SM 25x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130365 |
| GTIN/EAN | 5906301813392 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 1560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1492 | g |
| Active area | 286 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Strengths as well as weaknesses of rare earth magnets.
Pros
- They virtually do not lose strength, because even after 10 years the performance loss is only ~1% (according to literature),
- Neodymium magnets remain remarkably resistant to loss of magnetic properties caused by magnetic disturbances,
- The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- They feature high magnetic induction at the operating surface, which improves attraction properties,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
- Possibility of accurate machining as well as adapting to individual conditions,
- Significant place in innovative solutions – they find application in data components, motor assemblies, precision medical tools, as well as industrial machines.
- Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,
Disadvantages
- Brittleness is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a steel housing, which not only protects them against impacts but also increases their durability
- Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
- We recommend casing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complicated shapes.
- Health risk related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which is particularly important in the context of child health protection. It is also worth noting that small elements of these products are able to complicate diagnosis medical after entering the body.
- With large orders the cost of neodymium magnets is a challenge,
Lifting parameters
Maximum holding power of the magnet – what contributes to it?
- with the application of a yoke made of special test steel, guaranteeing full magnetic saturation
- possessing a massiveness of minimum 10 mm to ensure full flux closure
- characterized by lack of roughness
- without any insulating layer between the magnet and steel
- under perpendicular force vector (90-degree angle)
- at ambient temperature approx. 20 degrees Celsius
Determinants of practical lifting force of a magnet
- Distance – existence of foreign body (paint, tape, gap) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
- Angle of force application – maximum parameter is available only during pulling at a 90° angle. The force required to slide of the magnet along the plate is typically several times lower (approx. 1/5 of the lifting capacity).
- Plate thickness – insufficiently thick sheet causes magnetic saturation, causing part of the flux to be wasted to the other side.
- Chemical composition of the base – mild steel gives the best results. Higher carbon content reduce magnetic properties and lifting capacity.
- Base smoothness – the more even the surface, the better the adhesion and stronger the hold. Roughness creates an air distance.
- Temperature influence – high temperature weakens pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.
Lifting capacity was assessed using a polished steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 75%. In addition, even a small distance between the magnet and the plate decreases the holding force.
Warnings
Pacemakers
Individuals with a heart stimulator should maintain an large gap from magnets. The magnetic field can disrupt the functioning of the implant.
Avoid contact if allergic
A percentage of the population suffer from a hypersensitivity to Ni, which is the common plating for NdFeB magnets. Prolonged contact may cause an allergic reaction. We recommend wear safety gloves.
Risk of cracking
Despite the nickel coating, neodymium is brittle and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.
Power loss in heat
Do not overheat. NdFeB magnets are sensitive to temperature. If you require resistance above 80°C, look for HT versions (H, SH, UH).
Magnetic interference
Navigation devices and mobile phones are extremely susceptible to magnetism. Direct contact with a strong magnet can ruin the internal compass in your phone.
Mechanical processing
Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.
Pinching danger
Large magnets can crush fingers instantly. Do not put your hand between two attracting surfaces.
Keep away from computers
Device Safety: Neodymium magnets can ruin payment cards and sensitive devices (heart implants, hearing aids, timepieces).
No play value
Neodymium magnets are not toys. Swallowing a few magnets can lead to them attracting across intestines, which poses a critical condition and requires urgent medical intervention.
Powerful field
Handle with care. Rare earth magnets act from a distance and snap with massive power, often faster than you can move away.
