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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Force as well as shape of magnetic components can be verified on our online calculation tool.

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Technical - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
Magnet Unit Converter
Force (pull)

Field Strength

Other proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of neodymium magnets.

Strengths

Apart from their notable magnetism, neodymium magnets have these key benefits:
  • They retain full power for around 10 years – the drop is just ~1% (in theory),
  • They do not lose their magnetic properties even under external field action,
  • A magnet with a metallic silver surface looks better,
  • Neodymium magnets deliver maximum magnetic induction on a their surface, which allows for strong attraction,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Due to the potential of flexible shaping and customization to individualized solutions, NdFeB magnets can be manufactured in a broad palette of shapes and sizes, which makes them more universal,
  • Wide application in future technologies – they are used in magnetic memories, electric motors, medical devices, also complex engineering applications.
  • Thanks to their power density, small magnets offer high operating force, with minimal size,

Cons

Cons of neodymium magnets: weaknesses and usage proposals
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously increases its durability.
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • We suggest a housing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complicated shapes.
  • Potential hazard related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the context of child health protection. Furthermore, tiny parts of these devices can disrupt the diagnostic process medical when they are in the body.
  • With budget limitations the cost of neodymium magnets is a challenge,

Holding force characteristics

Maximum magnetic pulling forcewhat it depends on?

Breakaway force was defined for the most favorable conditions, taking into account:
  • with the contact of a sheet made of special test steel, guaranteeing full magnetic saturation
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • with a plane perfectly flat
  • with total lack of distance (without paint)
  • for force applied at a right angle (in the magnet axis)
  • at conditions approx. 20°C

Determinants of lifting force in real conditions

It is worth knowing that the application force will differ depending on elements below, starting with the most relevant:
  • Space between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by veneer or dirt) diminishes the pulling force, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet holds strongest perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Element thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Plate material – low-carbon steel gives the best results. Higher carbon content decrease magnetic permeability and lifting capacity.
  • Base smoothness – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Heat – neodymium magnets have a sensitivity to temperature. When it is hot they are weaker, and at low temperatures gain strength (up to a certain limit).

Lifting capacity was assessed using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under attempts to slide the magnet the holding force is lower. Moreover, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Warnings
Phone sensors

A powerful magnetic field disrupts the functioning of magnetometers in smartphones and GPS navigation. Keep magnets near a device to avoid damaging the sensors.

Physical harm

Large magnets can smash fingers in a fraction of a second. Under no circumstances put your hand between two attracting surfaces.

Dust is flammable

Combustion risk: Rare earth powder is explosive. Do not process magnets in home conditions as this may cause fire.

Thermal limits

Watch the temperature. Exposing the magnet above 80 degrees Celsius will permanently weaken its properties and pulling force.

Do not underestimate power

Handle magnets with awareness. Their powerful strength can surprise even professionals. Be vigilant and do not underestimate their power.

Do not give to children

Adult use only. Tiny parts can be swallowed, causing severe trauma. Store away from children and animals.

Avoid contact if allergic

Medical facts indicate that nickel (standard magnet coating) is a strong allergen. If your skin reacts to metals, avoid direct skin contact and opt for versions in plastic housing.

Warning for heart patients

Warning for patients: Powerful magnets affect medical devices. Keep at least 30 cm distance or request help to handle the magnets.

Electronic devices

Avoid bringing magnets close to a purse, computer, or TV. The magnetism can destroy these devices and wipe information from cards.

Magnets are brittle

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Wear goggles.

Warning! Learn more about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98