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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Strength and structure of neodymium magnets can be estimated on our modular calculator.

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Technical of the product - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2025
Magnet Unit Converter
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of neodymium magnets.

Strengths

Besides their immense magnetic power, neodymium magnets offer the following advantages:
  • They retain full power for almost ten years – the loss is just ~1% (in theory),
  • Magnets effectively protect themselves against loss of magnetization caused by foreign field sources,
  • A magnet with a metallic gold surface has an effective appearance,
  • The surface of neodymium magnets generates a maximum magnetic field – this is a key feature,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Due to the possibility of accurate molding and adaptation to unique projects, NdFeB magnets can be produced in a wide range of shapes and sizes, which makes them more universal,
  • Huge importance in innovative solutions – they serve a role in magnetic memories, electric motors, medical equipment, as well as other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which makes them useful in compact constructions

Weaknesses

What to avoid - cons of neodymium magnets and ways of using them
  • At very strong impacts they can break, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • We suggest casing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complex forms.
  • Potential hazard related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the context of child health protection. Additionally, small components of these devices can complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Lifting parameters

Maximum magnetic pulling forcewhat affects it?

Magnet power was defined for the most favorable conditions, including:
  • on a block made of mild steel, optimally conducting the magnetic flux
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • characterized by even structure
  • with zero gap (no coatings)
  • for force applied at a right angle (in the magnet axis)
  • in stable room temperature

Magnet lifting force in use – key factors

In practice, the real power depends on a number of factors, presented from the most important:
  • Space between surfaces – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) diminishes the pulling force, often by half at just 0.5 mm.
  • Angle of force application – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the surface is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of generating force.
  • Steel grade – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Smoothness – full contact is possible only on smooth steel. Any scratches and bumps create air cushions, reducing force.
  • Temperature – heating the magnet causes a temporary drop of force. Check the maximum operating temperature for a given model.

Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the lifting capacity is smaller. Moreover, even a small distance between the magnet and the plate decreases the holding force.

Warnings
Crushing force

Risk of injury: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.

Allergic reactions

A percentage of the population have a hypersensitivity to Ni, which is the typical protective layer for NdFeB magnets. Frequent touching might lead to dermatitis. We recommend use protective gloves.

Caution required

Use magnets with awareness. Their immense force can surprise even professionals. Stay alert and do not underestimate their power.

Medical implants

Warning for patients: Powerful magnets affect electronics. Maintain at least 30 cm distance or request help to handle the magnets.

Mechanical processing

Dust generated during machining of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Risk of cracking

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into sharp, dangerous pieces.

Electronic hazard

Intense magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

GPS and phone interference

GPS units and mobile phones are highly sensitive to magnetic fields. Close proximity with a strong magnet can permanently damage the sensors in your phone.

Keep away from children

These products are not toys. Accidental ingestion of multiple magnets may result in them pinching intestinal walls, which constitutes a direct threat to life and necessitates urgent medical intervention.

Operating temperature

Regular neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Important! More info about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98