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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Technical data of the product - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
Quick Unit Converter
Force (pull)

Field Strength

Other proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Pros as well as cons of rare earth magnets.

Benefits

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • Their strength is durable, and after approximately 10 years it decreases only by ~1% (according to research),
  • They are resistant to demagnetization induced by external field influence,
  • By using a decorative layer of nickel, the element gains an modern look,
  • Magnets are characterized by huge magnetic induction on the surface,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of accurate shaping and adjusting to concrete requirements,
  • Wide application in innovative solutions – they find application in data components, electric drive systems, medical devices, as well as modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which makes them useful in miniature devices

Limitations

Disadvantages of NdFeB magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in producing nuts and complicated shapes in magnets, we recommend using cover - magnetic mechanism.
  • Health risk related to microscopic parts of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that small elements of these products can disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum magnetic pulling forcewhat affects it?

The specified lifting capacity refers to the peak performance, measured under optimal environment, meaning:
  • with the use of a yoke made of special test steel, guaranteeing maximum field concentration
  • whose transverse dimension is min. 10 mm
  • with an polished touching surface
  • with direct contact (no impurities)
  • under vertical force direction (90-degree angle)
  • at ambient temperature room level

What influences lifting capacity in practice

It is worth knowing that the working load may be lower influenced by elements below, in order of importance:
  • Distance (betwixt the magnet and the metal), because even a microscopic clearance (e.g. 0.5 mm) can cause a drastic drop in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Chemical composition of the base – mild steel gives the best results. Alloy steels reduce magnetic properties and holding force.
  • Plate texture – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal weaken the grip.
  • Thermal factor – high temperature reduces pulling force. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under shearing force the lifting capacity is smaller. Additionally, even a slight gap between the magnet and the plate decreases the load capacity.

Warnings
Caution required

Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Be predictive.

Keep away from children

These products are not suitable for play. Accidental ingestion of a few magnets may result in them attracting across intestines, which constitutes a severe health hazard and necessitates immediate surgery.

Nickel coating and allergies

Medical facts indicate that the nickel plating (standard magnet coating) is a potent allergen. If you have an allergy, prevent touching magnets with bare hands and choose coated magnets.

Precision electronics

Navigation devices and smartphones are highly susceptible to magnetic fields. Close proximity with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Mechanical processing

Mechanical processing of NdFeB material carries a risk of fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Thermal limits

Keep cool. Neodymium magnets are sensitive to temperature. If you need operation above 80°C, ask us about special high-temperature series (H, SH, UH).

Fragile material

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into sharp, dangerous pieces.

Serious injuries

Pinching hazard: The pulling power is so immense that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.

Electronic hazard

Equipment safety: Neodymium magnets can ruin data carriers and sensitive devices (heart implants, hearing aids, timepieces).

Health Danger

People with a heart stimulator should maintain an safe separation from magnets. The magnetic field can disrupt the functioning of the implant.

Danger! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98