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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Specifications and shape of magnets can be calculated using our force calculator.

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Technical - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
Measurement Calculator
Pulling force

Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of neodymium magnets.

Advantages

Besides their immense magnetic power, neodymium magnets offer the following advantages:
  • They retain full power for around ten years – the loss is just ~1% (in theory),
  • Neodymium magnets are distinguished by remarkably resistant to demagnetization caused by external field sources,
  • Thanks to the shiny finish, the plating of nickel, gold, or silver-plated gives an clean appearance,
  • The surface of neodymium magnets generates a unique magnetic field – this is a key feature,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Thanks to freedom in designing and the capacity to adapt to client solutions,
  • Key role in future technologies – they are utilized in magnetic memories, brushless drives, medical devices, as well as technologically advanced constructions.
  • Thanks to efficiency per cm³, small magnets offer high operating force, occupying minimum space,

Cons

Disadvantages of neodymium magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
  • Limited ability of making nuts in the magnet and complex forms - recommended is casing - mounting mechanism.
  • Health risk related to microscopic parts of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that small elements of these devices can complicate diagnosis medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum magnetic pulling forcewhat contributes to it?

The specified lifting capacity concerns the maximum value, recorded under laboratory conditions, namely:
  • using a plate made of low-carbon steel, serving as a magnetic yoke
  • with a thickness of at least 10 mm
  • with a surface perfectly flat
  • under conditions of no distance (metal-to-metal)
  • during detachment in a direction perpendicular to the plane
  • at room temperature

What influences lifting capacity in practice

In real-world applications, the actual lifting capacity results from several key aspects, presented from the most important:
  • Space between surfaces – every millimeter of separation (caused e.g. by varnish or dirt) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Plate thickness – too thin sheet causes magnetic saturation, causing part of the power to be lost into the air.
  • Metal type – different alloys attracts identically. Alloy additives weaken the attraction effect.
  • Surface finish – ideal contact is possible only on smooth steel. Rough texture reduce the real contact area, reducing force.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they are weaker, and in frost gain strength (up to a certain limit).

Lifting capacity was measured using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the holding force is lower. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the holding force.

Safe handling of NdFeB magnets
Sensitization to coating

Medical facts indicate that nickel (standard magnet coating) is a common allergen. For allergy sufferers, avoid touching magnets with bare hands and choose encased magnets.

Implant safety

Warning for patients: Strong magnetic fields affect medical devices. Keep minimum 30 cm distance or request help to work with the magnets.

Do not give to children

Absolutely keep magnets out of reach of children. Choking hazard is high, and the effects of magnets connecting inside the body are life-threatening.

Powerful field

Before starting, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Demagnetization risk

Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will ruin its properties and pulling force.

Beware of splinters

Neodymium magnets are sintered ceramics, meaning they are prone to chipping. Collision of two magnets leads to them shattering into shards.

Flammability

Dust produced during grinding of magnets is flammable. Do not drill into magnets unless you are an expert.

Protect data

Avoid bringing magnets close to a purse, laptop, or screen. The magnetic field can destroy these devices and erase data from cards.

Finger safety

Big blocks can smash fingers instantly. Under no circumstances put your hand betwixt two attracting surfaces.

Threat to navigation

GPS units and smartphones are highly sensitive to magnetism. Direct contact with a strong magnet can ruin the sensors in your phone.

Safety First! Learn more about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98