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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN: 5906301813392

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

400 mm

Weight

0.01 g

1 131.60 ZŁ with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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SM 25x400 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x400 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130365

GTIN

5906301813392

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

400 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are short. On the other hand, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel is recommended due to its exceptional corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources very well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Key role in advanced technologically fields – find application in computer drives, electric motors, medical devices and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk associated with microscopic parts of magnets are risky, if swallowed, which becomes significant in the aspect of protecting young children. It's also worth noting that tiny parts of these magnets are able to be problematic in medical diagnosis after entering the body.

Exercise Caution with Neodymium Magnets

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can surprise you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

If the joining of neodymium magnets is not controlled, then they may crumble and also crack. You can't approach them to each other. At a distance less than 10 cm you should have them extremely firmly.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnetic are particularly fragile, resulting in damage.

Neodymium magnets are extremely delicate, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Warning!

To illustrate why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.