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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
Magnet Unit Converter
Force (pull)

Field Strength

Other offers

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of Nd2Fe14B magnets.

Benefits

Apart from their strong magnetic energy, neodymium magnets have these key benefits:
  • They have constant strength, and over around ten years their attraction force decreases symbolically – ~1% (according to theory),
  • They possess excellent resistance to magnetic field loss due to external magnetic sources,
  • The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to present itself better,
  • Magnetic induction on the surface of the magnet remains very high,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • In view of the possibility of flexible molding and adaptation to individualized solutions, magnetic components can be produced in a variety of shapes and sizes, which makes them more universal,
  • Fundamental importance in high-tech industry – they find application in hard drives, drive modules, diagnostic systems, also complex engineering applications.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Weaknesses

Characteristics of disadvantages of neodymium magnets: weaknesses and usage proposals
  • At very strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • Limited possibility of making nuts in the magnet and complex forms - recommended is casing - magnet mounting.
  • Possible danger related to microscopic parts of magnets are risky, in case of ingestion, which becomes key in the aspect of protecting the youngest. Additionally, tiny parts of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • Due to complex production process, their price is relatively high,

Holding force characteristics

Maximum lifting force for a neodymium magnet – what affects it?

The lifting capacity listed is a measurement result conducted under specific, ideal conditions:
  • on a plate made of structural steel, effectively closing the magnetic flux
  • with a cross-section of at least 10 mm
  • with an polished contact surface
  • with direct contact (no paint)
  • for force applied at a right angle (in the magnet axis)
  • at standard ambient temperature

Determinants of practical lifting force of a magnet

Bear in mind that the working load may be lower subject to elements below, starting with the most relevant:
  • Clearance – the presence of any layer (rust, dirt, gap) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Force direction – remember that the magnet holds strongest perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the maximum value.
  • Base massiveness – too thin steel does not close the flux, causing part of the flux to be escaped to the other side.
  • Metal type – different alloys reacts the same. Alloy additives worsen the interaction with the magnet.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal factor – hot environment reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was assessed by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under shearing force the load capacity is reduced by as much as fivefold. In addition, even a small distance between the magnet and the plate decreases the lifting capacity.

Safety rules for work with neodymium magnets
Flammability

Dust created during cutting of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Permanent damage

Monitor thermal conditions. Heating the magnet to high heat will destroy its magnetic structure and strength.

Implant safety

Health Alert: Neodymium magnets can turn off heart devices and defibrillators. Stay away if you have medical devices.

Safe operation

Exercise caution. Rare earth magnets attract from a long distance and snap with huge force, often quicker than you can react.

GPS and phone interference

Navigation devices and smartphones are highly susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Finger safety

Pinching hazard: The pulling power is so immense that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.

Warning for allergy sufferers

It is widely known that nickel (the usual finish) is a common allergen. If your skin reacts to metals, avoid direct skin contact or select versions in plastic housing.

Fragile material

Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Swallowing risk

Product intended for adults. Small elements pose a choking risk, leading to serious injuries. Keep away from kids and pets.

Cards and drives

Data protection: Neodymium magnets can ruin data carriers and sensitive devices (heart implants, medical aids, timepieces).

Attention! Looking for details? Check our post: Why are neodymium magnets dangerous?