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SM 25x400 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130365

GTIN: 5906301813392

no reviews

diameter Ø

25 mm [±0,1 mm]

height

400 mm [±0,1 mm]

max. temperature

≤ 80 °C

1131.60 PLN gross price (including VAT) / pcs +

920.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Call us tel: +48 22 499 98 98 or get in touch via form on the contact page. You can check the power as well as the shape of magnet in our magnetic calculator force calculator

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Specification: magnetic separator 25x400 [2xM8] / N42

Characteristics: magnetic separator 25x400 [2xM8] / N42
Properties
Values
catalog number
130365
GTIN
5906301813392
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
400 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 15 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to efficiently remove ferromagnetic elements from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, suitable for contact with food.
Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.
Our magnetic rollers are composed of neodymium magnets embedded in a tube of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the stronger the magnet, the more effective. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is more flat, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be extended and reach further.
For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.
In a saltwater contact, type AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.
Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from deposits, avoid extreme temperatures above 80 degrees, and cleaning regularly, avoiding temperatures above 80 degrees. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and weaken. Magnetic field measurements are advised to be conducted once every 24 months. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic sources very well,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They possess very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
  • Key role in advanced technologically fields – find application in HDD drives, electric drive mechanisms, medical devices and other advanced devices.

Disadvantages of neodymium magnets:

  • They can break as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Potential hazard associated with microscopic parts of magnets pose a threat, if swallowed, which becomes significant in the context of child safety. Additionally, small elements of these devices can complicate diagnosis after entering the body.

Handle Neodymium Magnets with Caution

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are particularly fragile, resulting in their breakage.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

Neodymium magnets bounce and touch each other mutually within a radius of several to almost 10 cm from each other.

 It is essential to maintain neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98