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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
Quick Unit Converter
Force (pull)

Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of rare earth magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • They have unchanged lifting capacity, and over more than ten years their attraction force decreases symbolically – ~1% (according to theory),
  • Magnets effectively protect themselves against demagnetization caused by foreign field sources,
  • By covering with a decorative coating of silver, the element acquires an proper look,
  • Magnetic induction on the surface of the magnet is impressive,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Thanks to freedom in shaping and the capacity to modify to unusual requirements,
  • Versatile presence in future technologies – they are commonly used in mass storage devices, electric drive systems, medical equipment, and industrial machines.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Disadvantages

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we recommend using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • We recommend cover - magnetic mount, due to difficulties in producing nuts inside the magnet and complex forms.
  • Potential hazard resulting from small fragments of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. Additionally, small elements of these devices can be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

The declared magnet strength represents the limit force, recorded under laboratory conditions, specifically:
  • on a base made of mild steel, effectively closing the magnetic field
  • with a thickness of at least 10 mm
  • characterized by lack of roughness
  • with zero gap (without impurities)
  • under vertical force direction (90-degree angle)
  • at temperature approx. 20 degrees Celsius

Magnet lifting force in use – key factors

Bear in mind that the magnet holding may be lower influenced by elements below, starting with the most relevant:
  • Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – maximum parameter is reached only during pulling at a 90° angle. The resistance to sliding of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
  • Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Material type – ideal substrate is high-permeability steel. Hardened steels may generate lower lifting capacity.
  • Smoothness – ideal contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Thermal environment – heating the magnet results in weakening of force. Check the thermal limit for a given model.

Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the load capacity.

Precautions when working with neodymium magnets
Power loss in heat

Avoid heat. Neodymium magnets are susceptible to temperature. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).

Keep away from children

Neodymium magnets are not intended for children. Accidental ingestion of multiple magnets may result in them connecting inside the digestive tract, which constitutes a severe health hazard and necessitates immediate surgery.

Cards and drives

Intense magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Stay away of at least 10 cm.

Metal Allergy

Studies show that the nickel plating (the usual finish) is a potent allergen. For allergy sufferers, avoid direct skin contact and choose coated magnets.

Magnet fragility

NdFeB magnets are sintered ceramics, which means they are fragile like glass. Impact of two magnets will cause them breaking into shards.

Dust explosion hazard

Combustion risk: Rare earth powder is explosive. Do not process magnets without safety gear as this risks ignition.

Medical interference

Health Alert: Strong magnets can turn off pacemakers and defibrillators. Stay away if you have electronic implants.

Crushing force

Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and even bone fractures. Protective gloves are recommended.

Conscious usage

Use magnets with awareness. Their immense force can shock even professionals. Be vigilant and respect their force.

Impact on smartphones

Remember: rare earth magnets produce a field that disrupts precision electronics. Keep a safe distance from your phone, tablet, and navigation systems.

Danger! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98