SM 25x400 [2xM8] / N42 - magnetic roller with a strong magnet

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SM 25x400 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130365

GTIN: 5906301813392

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diameter Ø

25 mm [±0,1 mm]

height

400 mm [±0,1 mm]

max. temperature

≤ 80 °C

1131.60 ZŁ gross price (including VAT) / pcs +

920.00 ZŁ net price + 23% VAT / pcs

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Give us a call tel: +48 22 499 98 98 or write via contact form on our website. You can check the lifting capacity and the shape of neodymium magnet in our power calculator magnetic mass calculator

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Specification: magnetic separator 25x400 [2xM8] / N42

Characteristics: magnetic separator 25x400 [2xM8] / N42

Properties

Values

catalog number

130365

GTIN

5906301813392

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

400 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 15 nabiegunników

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel exhibits the best resistance due to its exceptional corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, you should washing regularly, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
Wide application in the industry of new technologies – find application in HDD drives, electric drive mechanisms, medical equipment and various technologically advanced devices.

Disadvantages of neodymium magnets:

They are prone to breaking as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger associated with microscopic parts of magnets are risky, in case of ingestion, which is crucial in the aspect of protecting young children. Additionally, miniscule components of these products have the potential to complicate diagnosis after entering the body.

Handle Neodymium Magnets with Caution

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

If have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or a fracture.

Do not give neodymium magnets to children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are highly susceptible to damage, resulting in their cracking.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can demagnetize at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets generate intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

So that know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.

SM 25x400 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x400 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd2Fe14B

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magnetic holder external thread 32x18x8 [M6] GZ / N38

Advantages as well as disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B