SM 25x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130365
GTIN/EAN: 5906301813392
Diameter Ø
25 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
1131.60 ZŁ with VAT / pcs + price for transport
920.00 ZŁ net + 23% VAT / pcs
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Physical properties - SM 25x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130365 |
| GTIN/EAN | 5906301813392 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 1560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1492 | g |
| Active area | 286 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of rare earth magnets.
Strengths
- They have unchanged lifting capacity, and over more than ten years their attraction force decreases symbolically – ~1% (according to theory),
- Magnets effectively protect themselves against demagnetization caused by foreign field sources,
- By covering with a decorative coating of silver, the element acquires an proper look,
- Magnetic induction on the surface of the magnet is impressive,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
- Thanks to freedom in shaping and the capacity to modify to unusual requirements,
- Versatile presence in future technologies – they are commonly used in mass storage devices, electric drive systems, medical equipment, and industrial machines.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Disadvantages
- To avoid cracks upon strong impacts, we recommend using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
- When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can rust. Therefore when using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
- We recommend cover - magnetic mount, due to difficulties in producing nuts inside the magnet and complex forms.
- Potential hazard resulting from small fragments of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. Additionally, small elements of these devices can be problematic in diagnostics medical in case of swallowing.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Lifting parameters
Optimal lifting capacity of a neodymium magnet – what contributes to it?
- on a base made of mild steel, effectively closing the magnetic field
- with a thickness of at least 10 mm
- characterized by lack of roughness
- with zero gap (without impurities)
- under vertical force direction (90-degree angle)
- at temperature approx. 20 degrees Celsius
Magnet lifting force in use – key factors
- Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
- Load vector – maximum parameter is reached only during pulling at a 90° angle. The resistance to sliding of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
- Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
- Material type – ideal substrate is high-permeability steel. Hardened steels may generate lower lifting capacity.
- Smoothness – ideal contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
- Thermal environment – heating the magnet results in weakening of force. Check the thermal limit for a given model.
Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the load capacity.
Precautions when working with neodymium magnets
Power loss in heat
Avoid heat. Neodymium magnets are susceptible to temperature. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).
Keep away from children
Neodymium magnets are not intended for children. Accidental ingestion of multiple magnets may result in them connecting inside the digestive tract, which constitutes a severe health hazard and necessitates immediate surgery.
Cards and drives
Intense magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Stay away of at least 10 cm.
Metal Allergy
Studies show that the nickel plating (the usual finish) is a potent allergen. For allergy sufferers, avoid direct skin contact and choose coated magnets.
Magnet fragility
NdFeB magnets are sintered ceramics, which means they are fragile like glass. Impact of two magnets will cause them breaking into shards.
Dust explosion hazard
Combustion risk: Rare earth powder is explosive. Do not process magnets without safety gear as this risks ignition.
Medical interference
Health Alert: Strong magnets can turn off pacemakers and defibrillators. Stay away if you have electronic implants.
Crushing force
Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and even bone fractures. Protective gloves are recommended.
Conscious usage
Use magnets with awareness. Their immense force can shock even professionals. Be vigilant and respect their force.
Impact on smartphones
Remember: rare earth magnets produce a field that disrupts precision electronics. Keep a safe distance from your phone, tablet, and navigation systems.
