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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø
25 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1560 g
Magnetic Flux
~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 zł net + 23% VAT / pcs

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Technical of the product - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical and environmental data

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
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Magnet pull force


Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Pros

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They have stable power, and over more than ten years their performance decreases symbolically – ~1% (according to theory),
  • They are resistant to demagnetization induced by presence of other magnetic fields,
  • In other words, due to the metallic layer of silver, the element looks attractive,
  • Neodymium magnets generate maximum magnetic induction on a their surface, which allows for strong attraction,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures reaching 230°C and above...
  • Thanks to freedom in forming and the capacity to customize to unusual requirements,
  • Versatile presence in modern industrial fields – they are commonly used in mass storage devices, electric motors, diagnostic systems, and other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, with minimal size,

Limitations

Disadvantages of neodymium magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can rust. Therefore during using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited ability of making nuts in the magnet and complicated forms - recommended is casing - magnet mounting.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these products are able to complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Highest magnetic holding forcewhat contributes to it?

The specified lifting capacity represents the limit force, obtained under ideal test conditions, specifically:
  • on a base made of structural steel, effectively closing the magnetic field
  • whose thickness equals approx. 10 mm
  • with a surface cleaned and smooth
  • without the slightest air gap between the magnet and steel
  • under perpendicular application of breakaway force (90-degree angle)
  • at ambient temperature room level

Impact of factors on magnetic holding capacity in practice

Bear in mind that the working load will differ depending on elements below, starting with the most relevant:
  • Gap (betwixt the magnet and the plate), as even a microscopic clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or debris).
  • Loading method – catalog parameter refers to detachment vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of maximum force).
  • Element thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet restricts the attraction force (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Cast iron may have worse magnetic properties.
  • Surface quality – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Thermal factor – hot environment reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance between the magnet and the plate lowers the holding force.

Warnings
Warning for allergy sufferers

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If an allergic reaction appears, immediately stop handling magnets and wear gloves.

Keep away from electronics

Be aware: rare earth magnets generate a field that interferes with sensitive sensors. Keep a separation from your mobile, tablet, and GPS.

Fire risk

Mechanical processing of NdFeB material carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Handling guide

Exercise caution. Rare earth magnets act from a distance and snap with huge force, often quicker than you can react.

Protective goggles

NdFeB magnets are sintered ceramics, meaning they are very brittle. Collision of two magnets leads to them breaking into small pieces.

Keep away from computers

Data protection: Strong magnets can damage payment cards and delicate electronics (heart implants, medical aids, mechanical watches).

Choking Hazard

Strictly store magnets out of reach of children. Risk of swallowing is significant, and the consequences of magnets clamping inside the body are fatal.

ICD Warning

Warning for patients: Powerful magnets affect electronics. Maintain at least 30 cm distance or ask another person to handle the magnets.

Maximum temperature

Monitor thermal conditions. Exposing the magnet to high heat will ruin its magnetic structure and pulling force.

Pinching danger

Pinching hazard: The pulling power is so immense that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.

Warning! Need more info? Read our article: Why are neodymium magnets dangerous?