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SM 25x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130365

GTIN/EAN: 5906301813392

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1131.60 with VAT / pcs + price for transport

920.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130365
GTIN/EAN 5906301813392
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130365-2026
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Pulling force

Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of rare earth magnets.

Pros

Besides their high retention, neodymium magnets are valued for these benefits:
  • They retain magnetic properties for almost 10 years – the loss is just ~1% (based on simulations),
  • They maintain their magnetic properties even under external field action,
  • In other words, due to the glossy layer of silver, the element gains a professional look,
  • Magnets exhibit maximum magnetic induction on the surface,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Thanks to modularity in constructing and the capacity to adapt to unusual requirements,
  • Significant place in modern technologies – they are utilized in hard drives, electric drive systems, medical devices, and modern systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Drawbacks and weaknesses of neodymium magnets and ways of using them
  • To avoid cracks under impact, we recommend using special steel holders. Such a solution secures the magnet and simultaneously improves its durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of producing threads in the magnet and complex shapes - preferred is a housing - mounting mechanism.
  • Possible danger resulting from small fragments of magnets are risky, when accidentally swallowed, which becomes key in the context of child safety. Additionally, tiny parts of these magnets can be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what affects it?

Breakaway force was defined for ideal contact conditions, assuming:
  • using a sheet made of mild steel, functioning as a ideal flux conductor
  • with a cross-section minimum 10 mm
  • with a surface cleaned and smooth
  • with direct contact (no impurities)
  • for force applied at a right angle (pull-off, not shear)
  • at ambient temperature room level

Practical aspects of lifting capacity – factors

During everyday use, the actual lifting capacity depends on several key aspects, listed from most significant:
  • Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Angle of force application – highest force is reached only during perpendicular pulling. The force required to slide of the magnet along the plate is usually many times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Metal type – not every steel reacts the same. Alloy additives weaken the attraction effect.
  • Plate texture – ground elements ensure maximum contact, which increases field saturation. Rough surfaces reduce efficiency.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, however under shearing force the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

Precautions when working with neodymium magnets
Do not overheat magnets

Avoid heat. Neodymium magnets are sensitive to heat. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Choking Hazard

Adult use only. Tiny parts pose a choking risk, leading to serious injuries. Store out of reach of kids and pets.

GPS Danger

Note: rare earth magnets generate a field that disrupts sensitive sensors. Maintain a separation from your phone, tablet, and GPS.

Bodily injuries

Risk of injury: The pulling power is so immense that it can cause hematomas, pinching, and even bone fractures. Protective gloves are recommended.

ICD Warning

People with a ICD have to maintain an safe separation from magnets. The magnetism can interfere with the functioning of the implant.

Conscious usage

Handle magnets consciously. Their immense force can shock even professionals. Stay alert and respect their power.

Metal Allergy

It is widely known that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, avoid direct skin contact and select coated magnets.

Fragile material

Despite the nickel coating, the material is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Safe distance

Powerful magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Stay away of at least 10 cm.

Mechanical processing

Drilling and cutting of NdFeB material poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Safety First! Learn more about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98