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SM 18x300 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130277

GTIN: 5906301812791

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

300 mm

Weight

0.01 g

664.20 ZŁ with VAT / pcs + price for transport

540.00 ZŁ net + 23% VAT / pcs

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SM 18x300 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x300 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130277

GTIN

5906301812791

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. As a result, it is possible to effectively separate ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, otherwise magnetic separators, find application in metal separation, food production as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines will be extended and reach further.

For creating the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose strength over time - after about 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
Significant importance in modern technologies – are utilized in hard drives, electric motors, medical equipment or various technologically advanced devices.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard to health from tiny fragments of magnets can be dangerous, when accidentally ingested, which is crucial in the aspect of protecting young children. Additionally, miniscule components of these magnets are able to complicate diagnosis in case of swallowing.

Precautions

Neodymium magnetic are noted for their fragility, which can cause them to crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

Familiarize yourself with our information to properly handle these magnets and avoid significant swellings to your body and prevent damage to the magnets.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets may crack or alternatively crumble with careless joining to each other. You can't approach them to each other. At a distance less than 10 cm you should hold them extremely firmly.

It is important to maintain neodymium magnets out of reach from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Keep neodymium magnets away from GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Be careful!

In order for you to know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous powerful neodymium magnets.