SM 18x300 [2xM5] / N42 - magnetic separator
magnetic separator
Catalog no 130277
GTIN/EAN: 5906301812791
Diameter Ø
18 mm [±1 mm]
Height
300 mm [±1 mm]
Weight
0.01 g
Magnetic Flux
~ 5 400 Gauss [±5%]
664.20 ZŁ with VAT / pcs + price for transport
540.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 18x300 [2xM5] / N42 - magnetic separator
Specification / characteristics - SM 18x300 [2xM5] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130277 |
| GTIN/EAN | 5906301812791 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 18 mm [±1 mm] |
| Height | 300 mm [±1 mm] |
| Weight | 0.01 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 5 400 Gauss [±5%] |
| Size/Mount Quantity | 2xM5 |
| Polarity | circumferential - 13 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 18x300 [2xM5] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 18 | mm |
| Total length | 300 | mm (L) |
| Active length | 264 | mm |
| Section count | 11 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~580 | g |
| Active area | 149 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 3.8 | kg (theor.) |
| Induction (surface) | ~5 400 | Gauss (Max) |
Chart 2: Field profile (11 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of neodymium magnets.
Benefits
- Their strength is durable, and after approximately ten years it drops only by ~1% (theoretically),
- Magnets effectively defend themselves against loss of magnetization caused by external fields,
- A magnet with a shiny nickel surface is more attractive,
- Neodymium magnets achieve maximum magnetic induction on a small area, which allows for strong attraction,
- Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures approaching 230°C and above...
- Thanks to modularity in shaping and the capacity to modify to specific needs,
- Significant place in future technologies – they are commonly used in mass storage devices, drive modules, precision medical tools, also industrial machines.
- Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which allows their use in small systems
Limitations
- Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a special holder, which not only secures them against impacts but also increases their durability
- Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- Magnets exposed to a humid environment can rust. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in creating nuts and complex forms in magnets, we propose using casing - magnetic holder.
- Potential hazard to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. Additionally, small elements of these magnets can disrupt the diagnostic process medical in case of swallowing.
- Due to expensive raw materials, their price exceeds standard values,
Pull force analysis
Detachment force of the magnet in optimal conditions – what contributes to it?
- with the use of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
- whose transverse dimension equals approx. 10 mm
- with a plane cleaned and smooth
- without the slightest clearance between the magnet and steel
- during detachment in a direction perpendicular to the plane
- in stable room temperature
Practical aspects of lifting capacity – factors
- Distance – existence of any layer (paint, tape, air) interrupts the magnetic circuit, which lowers power steeply (even by 50% at 0.5 mm).
- Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the maximum value.
- Steel thickness – insufficiently thick plate causes magnetic saturation, causing part of the power to be wasted to the other side.
- Material composition – different alloys attracts identically. Alloy additives weaken the attraction effect.
- Plate texture – ground elements guarantee perfect abutment, which increases field saturation. Rough surfaces weaken the grip.
- Temperature influence – hot environment reduces pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.
Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, whereas under shearing force the load capacity is reduced by as much as 5 times. In addition, even a slight gap between the magnet’s surface and the plate reduces the holding force.
Safety rules for work with neodymium magnets
Safe operation
Handle magnets with awareness. Their powerful strength can surprise even experienced users. Stay alert and do not underestimate their power.
Magnetic media
Powerful magnetic fields can destroy records on payment cards, hard drives, and storage devices. Stay away of at least 10 cm.
Crushing risk
Protect your hands. Two powerful magnets will join instantly with a force of several hundred kilograms, crushing anything in their path. Be careful!
Product not for children
Only for adults. Tiny parts can be swallowed, leading to serious injuries. Store away from children and animals.
Material brittleness
Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting shards into the air. Eye protection is mandatory.
Life threat
Individuals with a pacemaker must maintain an large gap from magnets. The magnetism can interfere with the functioning of the life-saving device.
Machining danger
Machining of NdFeB material carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is difficult to extinguish.
Magnetic interference
GPS units and smartphones are extremely susceptible to magnetic fields. Direct contact with a strong magnet can decalibrate the sensors in your phone.
Metal Allergy
Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, immediately stop handling magnets and use protective gear.
Permanent damage
Avoid heat. Neodymium magnets are susceptible to temperature. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).
