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SM 18x300 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130277

GTIN: 5906301812791

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diameter Ø

18 mm [±0,1 mm]

height

300 mm [±0,1 mm]

max. temperature

≤ 80 °C

664.20 PLN gross price (including VAT) / pcs +

540.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 888 99 98 98 or get in touch via form on our website. You can check the lifting capacity as well as the appearance of neodymium magnet in our power calculator magnetic mass calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 18x300 [2xM5] / N42

Characteristics: magnetic separator 18x300 [2xM5] / N42
Properties
Values
catalog number
130277
GTIN
5906301812791
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
300 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 13 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The device roller magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are built from acid-resistant steel, AISI 304, intended for use in food.
Magnetic rollers, otherwise magnetic separators, find application in metal separation, food production as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers are built with a neodymium magnet anchored in a tube of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.
Generally it is believed that the stronger the magnet, the better. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.
For making the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, type AISI 316 steel is recommended due to its excellent corrosion resistance.
Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other devices that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is recommended to clean them regularly from contaminants, avoid extremal temperatures up to 80°C, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and weaken. Magnetic field measurements are advised to be conducted once every 24 months. Caution should be exercised during use as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They have exceptionally high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
  • Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Significant importance in modern technologies – find application in HDD drives, electric motors, medical devices or very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They can break as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Possible danger arising from small pieces of magnets are risky, in case of ingestion, which is crucial in the aspect of protecting young children. It's also worth noting that tiny parts of these devices can hinder the diagnostic process after entering the body.

Caution with Neodymium Magnets

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are known for their fragility, which can cause them to crumble.

Neodymium magnetic are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets are the most powerful magnets ever created, and their power can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets may crack or alternatively crumble with careless connecting to each other. Remember not to approach them to each other or hold them firmly in hands at a distance less than 10 cm.

 It is important to maintain neodymium magnets away from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

In certain circumstances, Neodymium magnets can lose their magnetism when subjected to high temperatures.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Never bring neodymium magnets close to a phone and GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.
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