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SM 18x300 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130277

GTIN/EAN: 5906301812791

Diameter Ø

18 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

664.20 with VAT / pcs + price for transport

540.00 ZŁ net + 23% VAT / pcs

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Force as well as appearance of a magnet can be analyzed on our online calculation tool.

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Technical details - SM 18x300 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x300 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130277
GTIN/EAN 5906301812791
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 13 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x300 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x300 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~580 g
Active area 149 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 5.5 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130277-2025
Measurement Calculator
Force (pull)

Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Pros

Apart from their notable magnetism, neodymium magnets have these key benefits:
  • They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • Magnets perfectly defend themselves against loss of magnetization caused by ambient magnetic noise,
  • Thanks to the metallic finish, the plating of nickel, gold, or silver gives an clean appearance,
  • Magnetic induction on the surface of the magnet is impressive,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Thanks to versatility in shaping and the ability to modify to unusual requirements,
  • Significant place in future technologies – they serve a role in HDD drives, electromotive mechanisms, advanced medical instruments, and other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Disadvantages

Characteristics of disadvantages of neodymium magnets: weaknesses and usage proposals
  • At very strong impacts they can crack, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • Limited possibility of making threads in the magnet and complex forms - preferred is casing - magnet mounting.
  • Possible danger resulting from small fragments of magnets are risky, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Additionally, tiny parts of these products can disrupt the diagnostic process medical in case of swallowing.
  • Due to neodymium price, their price is higher than average,

Pull force analysis

Maximum magnetic pulling forcewhat contributes to it?

Breakaway force is the result of a measurement for the most favorable conditions, taking into account:
  • using a sheet made of low-carbon steel, acting as a ideal flux conductor
  • with a thickness no less than 10 mm
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • during pulling in a direction vertical to the plane
  • at room temperature

Lifting capacity in practice – influencing factors

During everyday use, the real power is determined by many variables, listed from most significant:
  • Clearance – existence of foreign body (rust, tape, gap) acts as an insulator, which lowers power rapidly (even by 50% at 0.5 mm).
  • Pull-off angle – note that the magnet holds strongest perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Substrate thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Chemical composition of the base – mild steel gives the best results. Alloy admixtures decrease magnetic permeability and lifting capacity.
  • Surface finish – ideal contact is possible only on polished steel. Rough texture reduce the real contact area, reducing force.
  • Operating temperature – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and in frost gain strength (up to a certain limit).

Lifting capacity testing was conducted on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, whereas under attempts to slide the magnet the lifting capacity is smaller. In addition, even a slight gap between the magnet’s surface and the plate lowers the holding force.

Warnings
Magnetic media

Very strong magnetic fields can erase data on payment cards, hard drives, and other magnetic media. Maintain a gap of min. 10 cm.

Handling guide

Before use, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.

Phone sensors

A powerful magnetic field interferes with the operation of compasses in phones and GPS navigation. Keep magnets near a device to avoid damaging the sensors.

Serious injuries

Large magnets can break fingers in a fraction of a second. Never place your hand betwixt two strong magnets.

Demagnetization risk

Regular neodymium magnets (grade N) undergo demagnetization when the temperature goes above 80°C. The loss of strength is permanent.

Swallowing risk

Only for adults. Tiny parts can be swallowed, leading to severe trauma. Keep away from children and animals.

Implant safety

Life threat: Strong magnets can turn off pacemakers and defibrillators. Do not approach if you have electronic implants.

Combustion hazard

Dust generated during grinding of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Metal Allergy

Warning for allergy sufferers: The nickel-copper-nickel coating contains nickel. If skin irritation appears, cease handling magnets and use protective gear.

Magnet fragility

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.

Security! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98