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SM 18x300 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130277

GTIN/EAN: 5906301812791

Diameter Ø

18 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

664.20 with VAT / pcs + price for transport

540.00 ZŁ net + 23% VAT / pcs

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Weight along with shape of neodymium magnets can be checked using our our magnetic calculator.

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Product card - SM 18x300 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x300 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130277
GTIN/EAN 5906301812791
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 13 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x300 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x300 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~580 g
Active area 149 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130277-2026
Measurement Calculator
Magnet pull force

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros and cons of neodymium magnets.

Benefits

Apart from their notable magnetism, neodymium magnets have these key benefits:
  • Their strength is durable, and after approximately ten years it drops only by ~1% (theoretically),
  • Magnets effectively defend themselves against loss of magnetization caused by external fields,
  • A magnet with a shiny nickel surface is more attractive,
  • Neodymium magnets achieve maximum magnetic induction on a small area, which allows for strong attraction,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures approaching 230°C and above...
  • Thanks to modularity in shaping and the capacity to modify to specific needs,
  • Significant place in future technologies – they are commonly used in mass storage devices, drive modules, precision medical tools, also industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which allows their use in small systems

Limitations

Characteristics of disadvantages of neodymium magnets: tips and applications.
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a special holder, which not only secures them against impacts but also increases their durability
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in creating nuts and complex forms in magnets, we propose using casing - magnetic holder.
  • Potential hazard to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. Additionally, small elements of these magnets can disrupt the diagnostic process medical in case of swallowing.
  • Due to expensive raw materials, their price exceeds standard values,

Pull force analysis

Detachment force of the magnet in optimal conditionswhat contributes to it?

Magnet power is the result of a measurement for ideal contact conditions, including:
  • with the use of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • whose transverse dimension equals approx. 10 mm
  • with a plane cleaned and smooth
  • without the slightest clearance between the magnet and steel
  • during detachment in a direction perpendicular to the plane
  • in stable room temperature

Practical aspects of lifting capacity – factors

Effective lifting capacity is influenced by working environment parameters, such as (from priority):
  • Distance – existence of any layer (paint, tape, air) interrupts the magnetic circuit, which lowers power steeply (even by 50% at 0.5 mm).
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the maximum value.
  • Steel thickness – insufficiently thick plate causes magnetic saturation, causing part of the power to be wasted to the other side.
  • Material composition – different alloys attracts identically. Alloy additives weaken the attraction effect.
  • Plate texture – ground elements guarantee perfect abutment, which increases field saturation. Rough surfaces weaken the grip.
  • Temperature influence – hot environment reduces pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, whereas under shearing force the load capacity is reduced by as much as 5 times. In addition, even a slight gap between the magnet’s surface and the plate reduces the holding force.

Safety rules for work with neodymium magnets
Safe operation

Handle magnets with awareness. Their powerful strength can surprise even experienced users. Stay alert and do not underestimate their power.

Magnetic media

Powerful magnetic fields can destroy records on payment cards, hard drives, and storage devices. Stay away of at least 10 cm.

Crushing risk

Protect your hands. Two powerful magnets will join instantly with a force of several hundred kilograms, crushing anything in their path. Be careful!

Product not for children

Only for adults. Tiny parts can be swallowed, leading to serious injuries. Store away from children and animals.

Material brittleness

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting shards into the air. Eye protection is mandatory.

Life threat

Individuals with a pacemaker must maintain an large gap from magnets. The magnetism can interfere with the functioning of the life-saving device.

Machining danger

Machining of NdFeB material carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Magnetic interference

GPS units and smartphones are extremely susceptible to magnetic fields. Direct contact with a strong magnet can decalibrate the sensors in your phone.

Metal Allergy

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, immediately stop handling magnets and use protective gear.

Permanent damage

Avoid heat. Neodymium magnets are susceptible to temperature. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).

Safety First! Details about risks in the article: Safety of working with magnets.