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SM 18x275 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130276

GTIN/EAN: 5906301812784

5.00

Diameter Ø

18 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

608.85 with VAT / pcs + price for transport

495.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 18x275 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x275 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130276
GTIN/EAN 5906301812784
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x275 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x275 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~532 g
Active area 135 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130276-2026
Measurement Calculator
Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Pros and cons of neodymium magnets.

Advantages

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They retain magnetic properties for almost 10 years – the loss is just ~1% (based on simulations),
  • They have excellent resistance to magnetic field loss as a result of external fields,
  • By applying a reflective coating of nickel, the element has an elegant look,
  • Magnetic induction on the surface of the magnet is extremely intense,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • Thanks to the ability of precise shaping and customization to unique requirements, magnetic components can be produced in a broad palette of shapes and sizes, which expands the range of possible applications,
  • Fundamental importance in electronics industry – they are used in magnetic memories, motor assemblies, precision medical tools, also multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which makes them useful in compact constructions

Cons

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation and corrosion.
  • We recommend a housing - magnetic mechanism, due to difficulties in producing threads inside the magnet and complicated forms.
  • Potential hazard related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child safety. Additionally, tiny parts of these devices are able to disrupt the diagnostic process medical after entering the body.
  • With mass production the cost of neodymium magnets is economically unviable,

Holding force characteristics

Maximum holding power of the magnet – what affects it?

The specified lifting capacity refers to the peak performance, measured under optimal environment, namely:
  • with the application of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • whose transverse dimension equals approx. 10 mm
  • with a surface free of scratches
  • with direct contact (without coatings)
  • for force applied at a right angle (in the magnet axis)
  • in neutral thermal conditions

Determinants of practical lifting force of a magnet

Real force is affected by specific conditions, including (from priority):
  • Distance (betwixt the magnet and the plate), since even a very small clearance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, rust or dirt).
  • Force direction – catalog parameter refers to detachment vertically. When applying parallel force, the magnet exhibits much less (typically approx. 20-30% of maximum force).
  • Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal restricts the attraction force (the magnet "punches through" it).
  • Metal type – not every steel attracts identically. Alloy additives worsen the attraction effect.
  • Surface finish – ideal contact is obtained only on polished steel. Rough texture create air cushions, reducing force.
  • Temperature influence – hot environment reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the load capacity is reduced by as much as fivefold. In addition, even a minimal clearance between the magnet and the plate lowers the load capacity.

Safety rules for work with neodymium magnets
This is not a toy

Strictly store magnets out of reach of children. Ingestion danger is high, and the consequences of magnets clamping inside the body are fatal.

GPS and phone interference

GPS units and mobile phones are extremely sensitive to magnetism. Direct contact with a strong magnet can decalibrate the sensors in your phone.

Implant safety

Individuals with a ICD must keep an safe separation from magnets. The magnetic field can interfere with the operation of the implant.

Caution required

Be careful. Neodymium magnets attract from a distance and snap with huge force, often faster than you can react.

Electronic hazard

Equipment safety: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, hearing aids, timepieces).

Avoid contact if allergic

Some people suffer from a hypersensitivity to Ni, which is the typical protective layer for NdFeB magnets. Extended handling can result in dermatitis. We recommend wear protective gloves.

Pinching danger

Risk of injury: The pulling power is so immense that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.

Maximum temperature

Regular neodymium magnets (grade N) lose power when the temperature exceeds 80°C. The loss of strength is permanent.

Magnet fragility

Neodymium magnets are sintered ceramics, which means they are prone to chipping. Collision of two magnets leads to them breaking into shards.

Do not drill into magnets

Powder generated during cutting of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Danger! Details about hazards in the article: Safety of working with magnets.