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SM 18x275 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130276

GTIN: 5906301812784

5

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

608.85 with VAT / pcs + price for transport

495.00 ZŁ net + 23% VAT / pcs

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SM 18x275 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x275 [2xM5] / N42 - magnetic separator
properties
values
Cat. no.
130276
GTIN
5906301812784
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
18 mm [±0,1 mm]
Height
275 mm [±0,1 mm]
Weight
0.01 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. In this way, it is possible to effectively segregate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are used in the food sector to remove metallic contaminants, including iron fragments or iron dust. Our rods are made from acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other wastes.
Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the stronger the magnet, the better. However, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is more flat, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, frequently stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, AISI 316 steel exhibits the best resistance due to its excellent corrosion resistance.
Magnetic bars stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.
Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.
By ensuring proper maintenance of neodymium magnetic rollers, it is recommended washing after each use, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their notable holding force, neodymium magnets have these key benefits:

  • They have unchanged lifting capacity, and over more than 10 years their attraction force decreases symbolically – ~1% (in testing),
  • They protect against demagnetization induced by external magnetic fields very well,
  • Because of the lustrous layer of nickel, the component looks aesthetically refined,
  • They have exceptional magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C or more,
  • The ability for precise shaping as well as customization to individual needs – neodymium magnets can be manufactured in many forms and dimensions, which amplifies their functionality across industries,
  • Key role in cutting-edge sectors – they find application in computer drives, electric drives, medical equipment as well as high-tech tools,
  • Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which makes them ideal in miniature devices

Disadvantages of neodymium magnets:

  • They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to external force, it is advisable to use in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture and strengthens its overall strength,
  • High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
  • They rust in a wet environment. For outdoor use, we recommend using sealed magnets, such as those made of plastic,
  • The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is restricted,
  • Potential hazard due to small fragments may arise, when consumed by mistake, which is important in the family environments. Furthermore, tiny components from these devices may complicate medical imaging when ingested,
  • Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Highest magnetic holding forcewhat it depends on?

The given strength of the magnet means the optimal strength, measured in ideal conditions, that is:

  • with mild steel, serving as a magnetic flux conductor
  • of a thickness of at least 10 mm
  • with a smooth surface
  • with zero air gap
  • with vertical force applied
  • in normal thermal conditions

What influences lifting capacity in practice

In practice, the holding capacity of a magnet is conditioned by the following aspects, from crucial to less important:

  • Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was measured using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular detachment force, in contrast under parallel forces the holding force is lower. Additionally, even a small distance {between} the magnet and the plate decreases the holding force.

Caution with Neodymium Magnets

Neodymium magnets are the most powerful magnets ever created, and their power can shock you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant swellings to your body and prevent damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant injuries.

In the case of placing a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

 It is important to keep neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Magnets made of neodymium are known for their fragility, which can cause them to shatter.

Neodymium magnets are delicate as well as will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Pay attention!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98