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SM 18x275 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130276

GTIN: 5906301812784

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

608.85 ZŁ with VAT / pcs + price for transport

495.00 ZŁ net + 23% VAT / pcs

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SM 18x275 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x275 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130276

GTIN

5906301812784

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. In this way, it is possible to efficiently segregate ferromagnetic particles from other materials. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are made from acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet placed in a tube of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the better. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel is highly recommended due to its excellent corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth washing regularly, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their immense field intensity, neodymium magnets offer the following advantages:

They do not lose their magnetism, even after approximately 10 years – the decrease of power is only ~1% (according to tests),
They show strong resistance to demagnetization from external magnetic fields,
The use of a decorative gold surface provides a smooth finish,
They have extremely strong magnetic induction on the surface of the magnet,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
The ability for custom shaping or customization to specific needs – neodymium magnets can be manufactured in many forms and dimensions, which amplifies their functionality across industries,
Significant impact in cutting-edge sectors – they find application in computer drives, electric drives, clinical machines as well as high-tech tools,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of magnetic elements:

They are fragile when subjected to a powerful impact. If the magnets are exposed to external force, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks and additionally increases its overall durability,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s profile). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
They rust in a wet environment – during outdoor use, we recommend using encapsulated magnets, such as those made of non-metallic materials,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is difficult,
Health risk from tiny pieces may arise, in case of ingestion, which is important in the protection of children. Moreover, tiny components from these devices can hinder health screening after being swallowed,
Due to a complex production process, their cost is relatively high,

Handle Neodymium Magnets Carefully

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Neodymium magnets are highly fragile, they easily break as well as can become damaged.

Neodymium magnets are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Neodymium magnets jump and also clash mutually within a distance of several to around 10 cm from each other.

Do not give neodymium magnets to children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Exercise caution!

So that know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.