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SM 18x275 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130276

GTIN: 5906301812784

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

608.85 ZŁ with VAT / pcs + price for transport

495.00 ZŁ net + 23% VAT / pcs

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SM 18x275 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x275 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130276

GTIN

5906301812784

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, when the magnet is thick, the force lines will be longer and reach further.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended cleaning regularly, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose strength over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They possess very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes or sizes, which expands the range of their possible uses.
Significant importance in the industry of new technologies – find application in HDD drives, electric motors, medical devices or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Health risk to health from tiny fragments of magnets pose a threat, in case of ingestion, which is particularly important in the aspect of protecting young children. It's also worth noting that tiny parts of these magnets can be problematic in medical diagnosis after entering the body.

Handle Neodymium Magnets Carefully

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

Magnets attract each other within a distance of several to around 10 cm from each other. Remember not to insert fingers between magnets or in their path when attract. Magnets, depending on their size, can even cut off a finger or alternatively there can be a serious pressure or a fracture.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Neodymium magnets generate intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be in the vicinity youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are the strongest magnets ever invented. Their power can surprise you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant swellings to your body and prevent disruption to the magnets.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnetic are extremely delicate, they easily crack and can become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of connection between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Pay attention!

So that know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous very strong neodymium magnets.