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SM 18x275 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130276

GTIN: 5906301812784

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

608.85 ZŁ with VAT / pcs + price for transport

495.00 ZŁ net + 23% VAT / pcs

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SM 18x275 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x275 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130276

GTIN

5906301812784

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. In this way, it is possible to precisely separate ferromagnetic particles from the mixture. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rods are constructed from acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more efficient it is. But, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is recommended due to its excellent corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose power over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Significant importance in modern technologies – are used in hard drives, electric motors, medical equipment or other highly developed apparatuses.

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk arising from small pieces of magnets pose a threat, if swallowed, which is particularly important in the context of child safety. It's also worth noting that miniscule components of these products can be problematic in medical diagnosis when they are in the body.

Precautions

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not give neodymium magnets to children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a significant injury may occur. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are especially delicate, which leads to shattering.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Caution!

So you are aware of why neodymium magnets are so dangerous, see the article titled How very dangerous are strong neodymium magnets?.