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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Magnet Unit Converter
Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of Nd2Fe14B magnets.

Advantages

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • Their magnetic field is durable, and after approximately ten years it drops only by ~1% (theoretically),
  • They are resistant to demagnetization induced by presence of other magnetic fields,
  • By covering with a shiny layer of gold, the element acquires an nice look,
  • Magnetic induction on the surface of the magnet remains extremely intense,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Thanks to freedom in constructing and the capacity to modify to complex applications,
  • Huge importance in high-tech industry – they are utilized in magnetic memories, electric motors, advanced medical instruments, also other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which makes them useful in compact constructions

Cons

Disadvantages of neodymium magnets:
  • To avoid cracks under impact, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of producing threads in the magnet and complex forms - preferred is casing - mounting mechanism.
  • Potential hazard related to microscopic parts of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Additionally, tiny parts of these devices are able to complicate diagnosis medical after entering the body.
  • With budget limitations the cost of neodymium magnets can be a barrier,

Pull force analysis

Maximum lifting capacity of the magnetwhat contributes to it?

The specified lifting capacity represents the limit force, obtained under laboratory conditions, namely:
  • with the use of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with an ideally smooth touching surface
  • without the slightest clearance between the magnet and steel
  • during detachment in a direction vertical to the plane
  • in temp. approx. 20°C

What influences lifting capacity in practice

During everyday use, the actual lifting capacity depends on many variables, listed from the most important:
  • Clearance – existence of any layer (paint, tape, gap) interrupts the magnetic circuit, which lowers power steeply (even by 50% at 0.5 mm).
  • Direction of force – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the plate is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin steel does not accept the full field, causing part of the flux to be escaped into the air.
  • Steel grade – the best choice is pure iron steel. Hardened steels may have worse magnetic properties.
  • Surface condition – ground elements guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
  • Temperature influence – high temperature weakens magnetic field. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was measured using a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under parallel forces the holding force is lower. Moreover, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

Precautions when working with NdFeB magnets
Combustion hazard

Machining of neodymium magnets poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Hand protection

Pinching hazard: The attraction force is so great that it can cause hematomas, crushing, and even bone fractures. Protective gloves are recommended.

Skin irritation risks

A percentage of the population have a sensitization to nickel, which is the standard coating for neodymium magnets. Extended handling may cause a rash. We suggest wear protective gloves.

Threat to electronics

Powerful magnetic fields can destroy records on payment cards, HDDs, and other magnetic media. Keep a distance of min. 10 cm.

This is not a toy

Neodymium magnets are not toys. Accidental ingestion of multiple magnets may result in them pinching intestinal walls, which constitutes a critical condition and necessitates urgent medical intervention.

Pacemakers

People with a heart stimulator have to maintain an absolute distance from magnets. The magnetism can interfere with the operation of the life-saving device.

Respect the power

Use magnets consciously. Their huge power can shock even professionals. Be vigilant and do not underestimate their force.

Protective goggles

Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Do not overheat magnets

Regular neodymium magnets (N-type) lose power when the temperature exceeds 80°C. This process is irreversible.

Magnetic interference

Navigation devices and mobile phones are highly susceptible to magnetism. Close proximity with a strong magnet can ruin the sensors in your phone.

Safety First! More info about risks in the article: Safety of working with magnets.