SM 25x100 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130287
GTIN/EAN: 5906301812807
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 6 500 Gauss [±5%]
246.00 ZŁ with VAT / pcs + price for transport
200.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Force along with form of a neodymium magnet can be analyzed with our
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Technical data of the product - SM 25x100 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130287 |
| GTIN/EAN | 5906301812807 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Advantages and disadvantages of rare earth magnets.
Benefits
- They retain full power for nearly 10 years – the loss is just ~1% (in theory),
- Neodymium magnets are exceptionally resistant to loss of magnetic properties caused by external field sources,
- A magnet with a smooth nickel surface has an effective appearance,
- They feature high magnetic induction at the operating surface, which increases their power,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
- Possibility of precise machining as well as modifying to precise applications,
- Key role in advanced technology sectors – they serve a role in data components, brushless drives, precision medical tools, as well as complex engineering applications.
- Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which enables their usage in miniature devices
Weaknesses
- To avoid cracks under impact, we recommend using special steel holders. Such a solution protects the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
- We recommend casing - magnetic holder, due to difficulties in realizing threads inside the magnet and complicated forms.
- Potential hazard resulting from small fragments of magnets pose a threat, if swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, tiny parts of these devices can disrupt the diagnostic process medical after entering the body.
- With mass production the cost of neodymium magnets is economically unviable,
Pull force analysis
Detachment force of the magnet in optimal conditions – what contributes to it?
- on a plate made of structural steel, optimally conducting the magnetic field
- with a thickness minimum 10 mm
- with an ideally smooth touching surface
- with zero gap (without coatings)
- under axial force vector (90-degree angle)
- at room temperature
Practical lifting capacity: influencing factors
- Air gap (between the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Loading method – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
- Plate thickness – insufficiently thick steel does not accept the full field, causing part of the power to be wasted into the air.
- Steel type – low-carbon steel gives the best results. Alloy steels decrease magnetic permeability and holding force.
- Surface condition – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
- Thermal conditions – NdFeB sinters have a negative temperature coefficient. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).
Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under attempts to slide the magnet the lifting capacity is smaller. In addition, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.
Safety rules for work with NdFeB magnets
Dust explosion hazard
Combustion risk: Rare earth powder is explosive. Avoid machining magnets in home conditions as this may cause fire.
Bone fractures
Mind your fingers. Two large magnets will join instantly with a force of massive weight, destroying everything in their path. Exercise extreme caution!
Safe distance
Do not bring magnets near a purse, laptop, or TV. The magnetism can permanently damage these devices and wipe information from cards.
Magnet fragility
Protect your eyes. Magnets can explode upon violent connection, ejecting sharp fragments into the air. We recommend safety glasses.
Precision electronics
A powerful magnetic field disrupts the functioning of magnetometers in phones and navigation systems. Maintain magnets near a smartphone to prevent damaging the sensors.
Do not underestimate power
Handle magnets consciously. Their immense force can shock even professionals. Be vigilant and respect their force.
ICD Warning
Patients with a heart stimulator have to keep an safe separation from magnets. The magnetic field can stop the operation of the life-saving device.
Nickel coating and allergies
Studies show that nickel (standard magnet coating) is a potent allergen. For allergy sufferers, refrain from direct skin contact and opt for encased magnets.
Danger to the youngest
NdFeB magnets are not suitable for play. Eating a few magnets can lead to them connecting inside the digestive tract, which constitutes a severe health hazard and necessitates immediate surgery.
Operating temperature
Standard neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. Damage is permanent.
