SM 25x100 [2xM8] / N42 - for capturing iron objects

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SM 25x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130287

GTIN: 5906301812807

5.0

diameter Ø

25 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

246.00 ZŁ gross price (including VAT) / pcs +

200.00 ZŁ net price + 23% VAT / pcs

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Want to talk about magnets?

Call us tel: +48 22 499 98 98 or write through contact form on our website. You can check the mass as well as the shape of neodymium magnets in our power calculator magnetic calculator

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Specification: magnetic separator 25x100 [2xM8] / N42

Characteristics: magnetic separator 25x100 [2xM8] / N42

Properties

Values

catalog number

130287

GTIN

5906301812807

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 3 nabiegunniki

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, for example iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, often called cylindrical magnets, are used in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the better. But, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be short. By contrast, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
Key role in advanced technologically fields – find application in HDD drives, electric drive mechanisms, medical devices or various technologically advanced devices.

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger to health from tiny fragments of magnets pose a threat, when accidentally ingested, which is particularly important in the aspect of protecting young children. It's also worth noting that miniscule components of these magnets can hinder the diagnostic process in case of swallowing.

Precautions

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Never bring neodymium magnets close to a phone and GPS.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Neodymium magnets are the strongest magnets ever created, and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

If joining of neodymium magnets is not controlled, at that time they may crumble and crack. Remember not to approach them to each other or have them firmly in hands at a distance less than 10 cm.

Neodymium magnetic are delicate as well as can easily break and get damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, tiny sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Do not give neodymium magnets to youngest children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

To raise awareness of why neodymium magnets are so dangerous, read the article titled How very dangerous are very strong neodymium magnets?.

SM 25x100 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x100 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd2Fe14B

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ring magnet 16x8/4x3 / N38 ↑ axial

magnetic holder rubber internal thread 34x8 [M4] GW / N38

cylindrical magnet 10x5 / N38 ↑ axial

Advantages and disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B