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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN: 5906301812807

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

246.00 ZŁ with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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SM 25x100 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x100 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130287

GTIN

5906301812807

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a casing made of stainless steel usually AISI304. As a result, it is possible to precisely separate ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food sector for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the greater the magnet's power, the more effective. Nevertheless, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, type AISI 316 steel is recommended due to its outstanding corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They are extremely resistant to demagnetization by external magnetic field,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Wide application in the industry of new technologies – are utilized in HDD drives, electric motors, medical apparatus or very highly developed apparatuses.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger arising from small pieces of magnets can be dangerous, if swallowed, which becomes significant in the context of child safety. It's also worth noting that miniscule components of these devices are able to be problematic in medical diagnosis after entering the body.

We Recommend Caution with Neodymium Magnets

Magnets are not toys, youngest should not play with them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Neodymium magnets are the most powerful magnets ever created, and their power can shock you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant swellings to your body and prevent damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Magnets made of neodymium are highly susceptible to damage, leading to their cracking.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Neodymium magnets jump and clash mutually within a distance of several to around 10 cm from each other.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Caution!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.