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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 6 500 Gauss [±5%]

332.10 with VAT / pcs + price for transport

270.00 zł net + 23% VAT / pcs

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Technical specification - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Material specification

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
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Magnet pull force


Magnetic Induction

Other proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of rare earth magnets.

Advantages

Besides their immense field intensity, neodymium magnets offer the following advantages:
  • They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (theoretically),
  • Magnets very well defend themselves against loss of magnetization caused by external fields,
  • The use of an metallic layer of noble metals (nickel, gold, silver) causes the element to present itself better,
  • They show high magnetic induction at the operating surface, making them more effective,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • Possibility of precise forming and adjusting to concrete applications,
  • Wide application in modern technologies – they are commonly used in computer drives, electric motors, medical equipment, also other advanced devices.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Cons

Disadvantages of NdFeB magnets:
  • At very strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We suggest a housing - magnetic mount, due to difficulties in creating nuts inside the magnet and complex forms.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which becomes key in the context of child health protection. Additionally, small components of these devices can disrupt the diagnostic process medical in case of swallowing.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Maximum lifting capacity of the magnetwhat it depends on?

The force parameter is a theoretical maximum value executed under the following configuration:
  • with the application of a yoke made of special test steel, ensuring full magnetic saturation
  • whose thickness is min. 10 mm
  • with a surface cleaned and smooth
  • with zero gap (without paint)
  • under perpendicular application of breakaway force (90-degree angle)
  • in temp. approx. 20°C

What influences lifting capacity in practice

In real-world applications, the real power is determined by many variables, listed from crucial:
  • Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) diminishes the pulling force, often by half at just 0.5 mm.
  • Loading method – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Element thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Cast iron may attract less.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a slight gap between the magnet and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
Fire risk

Powder produced during machining of magnets is combustible. Do not drill into magnets without proper cooling and knowledge.

Eye protection

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Impact of two magnets leads to them breaking into small pieces.

Handling guide

Before starting, read the rules. Sudden snapping can break the magnet or injure your hand. Be predictive.

Precision electronics

A strong magnetic field negatively affects the functioning of compasses in smartphones and navigation systems. Maintain magnets close to a smartphone to avoid damaging the sensors.

Bodily injuries

Danger of trauma: The pulling power is so great that it can cause hematomas, crushing, and even bone fractures. Protective gloves are recommended.

Thermal limits

Regular neodymium magnets (grade N) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.

Danger to pacemakers

Medical warning: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.

This is not a toy

Strictly store magnets out of reach of children. Risk of swallowing is high, and the effects of magnets clamping inside the body are tragic.

Threat to electronics

Equipment safety: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, hearing aids, mechanical watches).

Warning for allergy sufferers

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation occurs, immediately stop working with magnets and wear gloves.

Safety First! Learn more about hazards in the article: Magnet Safety Guide.