SM 25x100 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130287
GTIN/EAN: 5906301812807
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 6 500 Gauss [±5%]
246.00 ZŁ with VAT / pcs + price for transport
200.00 ZŁ net + 23% VAT / pcs
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Technical - SM 25x100 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130287 |
| GTIN/EAN | 5906301812807 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages and disadvantages of rare earth magnets.
Pros
- Their strength is maintained, and after around ten years it decreases only by ~1% (theoretically),
- Neodymium magnets are distinguished by exceptionally resistant to demagnetization caused by external field sources,
- Thanks to the shimmering finish, the coating of nickel, gold-plated, or silver-plated gives an visually attractive appearance,
- They show high magnetic induction at the operating surface, which increases their power,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
- In view of the potential of free molding and customization to specialized needs, NdFeB magnets can be created in a wide range of shapes and sizes, which amplifies use scope,
- Versatile presence in future technologies – they find application in HDD drives, motor assemblies, advanced medical instruments, and modern systems.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Cons
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
- Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Limited ability of producing nuts in the magnet and complex shapes - preferred is casing - magnet mounting.
- Health risk related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. It is also worth noting that tiny parts of these devices are able to disrupt the diagnostic process medical in case of swallowing.
- Due to complex production process, their price exceeds standard values,
Pull force analysis
Breakaway strength of the magnet in ideal conditions – what affects it?
- with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
- possessing a thickness of at least 10 mm to ensure full flux closure
- with an ground contact surface
- without the slightest air gap between the magnet and steel
- under axial application of breakaway force (90-degree angle)
- at ambient temperature room level
Impact of factors on magnetic holding capacity in practice
- Distance (betwixt the magnet and the metal), because even a microscopic distance (e.g. 0.5 mm) can cause a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
- Force direction – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of nominal force).
- Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of generating force.
- Material type – ideal substrate is high-permeability steel. Stainless steels may generate lower lifting capacity.
- Surface condition – smooth surfaces guarantee perfect abutment, which increases field saturation. Rough surfaces reduce efficiency.
- Temperature – temperature increase causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.
Lifting capacity was measured by applying a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the load capacity is reduced by as much as fivefold. In addition, even a small distance between the magnet’s surface and the plate decreases the lifting capacity.
H&S for magnets
Handling guide
Use magnets consciously. Their powerful strength can shock even professionals. Be vigilant and do not underestimate their force.
Allergic reactions
Nickel alert: The nickel-copper-nickel coating contains nickel. If redness happens, immediately stop working with magnets and wear gloves.
Bone fractures
Mind your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying anything in their path. Be careful!
Thermal limits
Regular neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.
ICD Warning
Life threat: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.
Magnet fragility
Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.
Compass and GPS
Be aware: neodymium magnets produce a field that disrupts sensitive sensors. Keep a separation from your phone, tablet, and GPS.
Swallowing risk
Absolutely store magnets away from children. Choking hazard is significant, and the consequences of magnets clamping inside the body are fatal.
Do not drill into magnets
Dust generated during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.
Cards and drives
Intense magnetic fields can corrupt files on credit cards, HDDs, and storage devices. Maintain a gap of at least 10 cm.
