SM 25x100 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130287
GTIN/EAN: 5906301812807
- Diameter Ø
- 25 mm [±1 mm]
- Height
- 100 mm [±1 mm]
- Weight
- 360 g
- Magnetic Flux
- ~ 6 500 Gauss [±5%]
332.10 zł with VAT / pcs + price for transport
270.00 zł net + 23% VAT / pcs
bulk discounts:
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Technical specification - SM 25x100 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130287 |
| GTIN/EAN | 5906301812807 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Strengths as well as weaknesses of rare earth magnets.
Advantages
- They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (theoretically),
- Magnets very well defend themselves against loss of magnetization caused by external fields,
- The use of an metallic layer of noble metals (nickel, gold, silver) causes the element to present itself better,
- They show high magnetic induction at the operating surface, making them more effective,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
- Possibility of precise forming and adjusting to concrete applications,
- Wide application in modern technologies – they are commonly used in computer drives, electric motors, medical equipment, also other advanced devices.
- Thanks to their power density, small magnets offer high operating force, occupying minimum space,
Cons
- At very strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
- Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- We suggest a housing - magnetic mount, due to difficulties in creating nuts inside the magnet and complex forms.
- Possible danger to health – tiny shards of magnets are risky, if swallowed, which becomes key in the context of child health protection. Additionally, small components of these devices can disrupt the diagnostic process medical in case of swallowing.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities
Holding force characteristics
Maximum lifting capacity of the magnet – what it depends on?
- with the application of a yoke made of special test steel, ensuring full magnetic saturation
- whose thickness is min. 10 mm
- with a surface cleaned and smooth
- with zero gap (without paint)
- under perpendicular application of breakaway force (90-degree angle)
- in temp. approx. 20°C
What influences lifting capacity in practice
- Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) diminishes the pulling force, often by half at just 0.5 mm.
- Loading method – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
- Element thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
- Material type – the best choice is pure iron steel. Cast iron may attract less.
- Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
- Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.
Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a slight gap between the magnet and the plate lowers the load capacity.
Safety rules for work with NdFeB magnets
Fire risk
Powder produced during machining of magnets is combustible. Do not drill into magnets without proper cooling and knowledge.
Eye protection
Neodymium magnets are ceramic materials, meaning they are prone to chipping. Impact of two magnets leads to them breaking into small pieces.
Handling guide
Before starting, read the rules. Sudden snapping can break the magnet or injure your hand. Be predictive.
Precision electronics
A strong magnetic field negatively affects the functioning of compasses in smartphones and navigation systems. Maintain magnets close to a smartphone to avoid damaging the sensors.
Bodily injuries
Danger of trauma: The pulling power is so great that it can cause hematomas, crushing, and even bone fractures. Protective gloves are recommended.
Thermal limits
Regular neodymium magnets (grade N) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.
Danger to pacemakers
Medical warning: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.
This is not a toy
Strictly store magnets out of reach of children. Risk of swallowing is high, and the effects of magnets clamping inside the body are tragic.
Threat to electronics
Equipment safety: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, hearing aids, mechanical watches).
Warning for allergy sufferers
Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation occurs, immediately stop working with magnets and wear gloves.
