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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN: 5906301812807

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

246.00 ZŁ with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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SM 25x100 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x100 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130287

GTIN

5906301812807

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic particles from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, including iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more effective. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in many variants of shapes or sizes, which amplifies their universality in usage.
Wide application in the industry of new technologies – find application in hard drives, electric drive mechanisms, medical devices or very modern machines.

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Health risk to health from tiny fragments of magnets are risky, in case of ingestion, which is particularly important in the aspect of protecting young children. Additionally, small elements of these devices can complicate diagnosis when they are in the body.

Caution with Neodymium Magnets

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets generate intense magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets should not be in the vicinity children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

If have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or even a fracture.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Magnets made of neodymium are especially delicate, which leads to shattering.

Neodymium magnets are delicate and will crack if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Warning!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How very dangerous are powerful neodymium magnets?.