SM 25x100 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130287
GTIN/EAN: 5906301812807
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 6 500 Gauss [±5%]
332.10 ZŁ with VAT / pcs + price for transport
270.00 ZŁ net + 23% VAT / pcs
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Detailed specification - SM 25x100 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130287 |
| GTIN/EAN | 5906301812807 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of neodymium magnets.
Pros
- They retain attractive force for almost ten years – the drop is just ~1% (based on simulations),
- They are extremely resistant to demagnetization induced by external magnetic fields,
- In other words, due to the glossy finish of gold, the element looks attractive,
- Magnetic induction on the working part of the magnet is strong,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
- Considering the possibility of precise forming and adaptation to unique needs, magnetic components can be created in a variety of shapes and sizes, which amplifies use scope,
- Huge importance in high-tech industry – they are used in mass storage devices, electromotive mechanisms, medical devices, and multitasking production systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which makes them useful in small systems
Limitations
- At strong impacts they can crack, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
- We recommend cover - magnetic mount, due to difficulties in realizing threads inside the magnet and complicated forms.
- Potential hazard related to microscopic parts of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. Additionally, tiny parts of these devices are able to be problematic in diagnostics medical in case of swallowing.
- With budget limitations the cost of neodymium magnets is economically unviable,
Holding force characteristics
Maximum lifting capacity of the magnet – what contributes to it?
- using a sheet made of low-carbon steel, serving as a ideal flux conductor
- possessing a massiveness of min. 10 mm to ensure full flux closure
- with a plane cleaned and smooth
- with zero gap (no impurities)
- for force acting at a right angle (pull-off, not shear)
- in stable room temperature
Lifting capacity in practice – influencing factors
- Air gap (between the magnet and the plate), because even a very small distance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
- Force direction – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
- Steel thickness – insufficiently thick steel causes magnetic saturation, causing part of the power to be escaped to the other side.
- Material type – the best choice is pure iron steel. Cast iron may attract less.
- Base smoothness – the more even the plate, the larger the contact zone and higher the lifting capacity. Roughness acts like micro-gaps.
- Heat – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).
Holding force was measured on the plate surface of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Moreover, even a slight gap between the magnet and the plate lowers the holding force.
Precautions when working with neodymium magnets
Hand protection
Danger of trauma: The attraction force is so great that it can cause blood blisters, crushing, and broken bones. Use thick gloves.
Keep away from children
These products are not toys. Eating multiple magnets can lead to them connecting inside the digestive tract, which poses a critical condition and requires immediate surgery.
Pacemakers
Warning for patients: Strong magnetic fields disrupt electronics. Keep minimum 30 cm distance or request help to handle the magnets.
Handling guide
Before use, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.
Allergy Warning
Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If redness occurs, cease working with magnets and wear gloves.
Safe distance
Data protection: Strong magnets can ruin data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).
Combustion hazard
Fire warning: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this may cause fire.
Threat to navigation
Be aware: rare earth magnets produce a field that disrupts sensitive sensors. Maintain a separation from your mobile, device, and GPS.
Magnet fragility
Neodymium magnets are ceramic materials, which means they are prone to chipping. Impact of two magnets will cause them cracking into small pieces.
Heat warning
Do not overheat. Neodymium magnets are susceptible to temperature. If you need resistance above 80°C, ask us about HT versions (H, SH, UH).
