Magnetic roller SM 25x100 [2xM8] / N42

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SM 25x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130287

GTIN: 5906301812807

5.0

diameter Ø

25 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

246.00 ZŁ gross price (including VAT) / pcs +

200.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

need more quantity?

price from 1 pcs

200.00 ZŁ

246.00 ZŁ

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Give us a call tel: +48 888 99 98 98 or contact us via form on our website. You can check the mass and the appearance of neodymium magnets in our force calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x100 [2xM8] / N42

Characteristics: magnetic separator 25x100 [2xM8] / N42

Properties

Values

catalog number

130287

GTIN

5906301812807

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 3 nabiegunniki

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. As a result, it is possible to effectively segregate ferromagnetic elements from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be attracted. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, when the magnet is thick, the force lines will be extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose strength over time - after about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
They possess very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Key role in the industry of new technologies – find application in HDD drives, electric motors, medical devices or other advanced devices.

Disadvantages of neodymium magnets:

They are prone to breaking as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger to health from tiny fragments of magnets can be dangerous, when accidentally ingested, which is crucial in the aspect of protecting young children. Furthermore, tiny parts of these devices have the potential to be problematic in medical diagnosis after entering the body.

Safety Guidelines with Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Remember not to place fingers between magnets or in their path when attract. Depending on how massive the neodymium magnets are, they can lead to a cut or a fracture.

Neodymium magnets are the most powerful, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are particularly fragile, which leads to shattering.

Neodymium magnetic are highly delicate, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are very strong neodymium magnets?.

effective, powerful magnetic roller SM 25x100 [2xM8] / N42