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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of rare earth magnets.

Strengths

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • Their magnetic field remains stable, and after approximately 10 years it drops only by ~1% (theoretically),
  • Magnets effectively protect themselves against demagnetization caused by foreign field sources,
  • In other words, due to the metallic layer of silver, the element looks attractive,
  • Neodymium magnets achieve maximum magnetic induction on a contact point, which allows for strong attraction,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures approaching 230°C and above...
  • Possibility of detailed creating and adapting to individual requirements,
  • Wide application in high-tech industry – they are commonly used in data components, electric drive systems, precision medical tools, and industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which allows their use in small systems

Limitations

Disadvantages of neodymium magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only protects the magnet but also improves its resistance to damage
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • We suggest casing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complicated shapes.
  • Potential hazard related to microscopic parts of magnets pose a threat, if swallowed, which is particularly important in the context of child health protection. Additionally, small components of these devices are able to disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what it depends on?

The specified lifting capacity concerns the limit force, recorded under ideal test conditions, meaning:
  • with the contact of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • whose thickness is min. 10 mm
  • with an ideally smooth contact surface
  • without any clearance between the magnet and steel
  • during detachment in a direction vertical to the plane
  • at room temperature

Practical aspects of lifting capacity – factors

Effective lifting capacity is affected by working environment parameters, including (from most important):
  • Air gap (between the magnet and the metal), because even a microscopic distance (e.g. 0.5 mm) leads to a decrease in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
  • Direction of force – maximum parameter is reached only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Steel grade – the best choice is high-permeability steel. Hardened steels may attract less.
  • Plate texture – ground elements guarantee perfect abutment, which increases force. Rough surfaces weaken the grip.
  • Heat – neodymium magnets have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures gain strength (up to a certain limit).

Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the lifting capacity is smaller. In addition, even a small distance between the magnet’s surface and the plate decreases the holding force.

Warnings
Powerful field

Before use, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.

Physical harm

Big blocks can crush fingers instantly. Never place your hand betwixt two strong magnets.

Dust is flammable

Fire hazard: Rare earth powder is explosive. Avoid machining magnets in home conditions as this may cause fire.

Phone sensors

A powerful magnetic field negatively affects the operation of magnetometers in smartphones and GPS navigation. Do not bring magnets close to a smartphone to prevent damaging the sensors.

Nickel allergy

Medical facts indicate that nickel (standard magnet coating) is a common allergen. If your skin reacts to metals, avoid touching magnets with bare hands or select versions in plastic housing.

Threat to electronics

Do not bring magnets near a purse, laptop, or screen. The magnetic field can irreversibly ruin these devices and erase data from cards.

Heat sensitivity

Do not overheat. NdFeB magnets are sensitive to heat. If you need operation above 80°C, ask us about special high-temperature series (H, SH, UH).

Beware of splinters

Despite the nickel coating, the material is brittle and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.

Warning for heart patients

People with a ICD have to keep an large gap from magnets. The magnetic field can interfere with the functioning of the life-saving device.

Choking Hazard

Always keep magnets away from children. Risk of swallowing is significant, and the consequences of magnets connecting inside the body are tragic.

Security! More info about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98