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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN: 5906301812807

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

246.00 ZŁ with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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SM 25x100 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x100 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130287

GTIN

5906301812807

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. In this way, it is possible to efficiently segregate ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more efficient it is. But, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is highly recommended thanks to its outstanding anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their stability, neodymium magnets are valued for these benefits:

They retain their full power for around 10 years – the drop is just ~1% (in theory),
They remain magnetized despite exposure to magnetic surroundings,
Thanks to the polished finish and silver coating, they have an visually attractive appearance,
Magnetic induction on the surface of these magnets is very strong,
Neodymium magnets are known for exceptionally strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the shape),
Thanks to the freedom in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in diverse shapes and sizes, which broadens their application range,
Significant impact in new technology industries – they serve a purpose in data storage devices, electric drives, medical equipment and technologically developed systems,
Thanks to their concentrated strength, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of NdFeB magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is advisable to use in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from breakage and additionally strengthens its overall strength,
Magnets lose pulling force when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s structure). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to humidity can oxidize. Therefore, for outdoor applications, we suggest waterproof types made of non-metallic composites,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing complex structures directly in the magnet,
Health risk from tiny pieces may arise, when consumed by mistake, which is significant in the context of child safety. It should also be noted that miniature parts from these magnets might disrupt scanning if inside the body,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which may limit large-scale applications

Handle Neodymium Magnets Carefully

Neodymium magnetic are especially fragile, resulting in their breakage.

Magnets made of neodymium are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

It is essential to keep neodymium magnets out of reach from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets will bounce and touch together within a distance of several to around 10 cm from each other.

Safety rules!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.