SM 25x100 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130287
GTIN/EAN: 5906301812807
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 6 500 Gauss [±5%]
246.00 ZŁ with VAT / pcs + price for transport
200.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical data - SM 25x100 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130287 |
| GTIN/EAN | 5906301812807 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of Nd2Fe14B magnets.
Advantages
- Their magnetic field is durable, and after approximately ten years it drops only by ~1% (theoretically),
- They are resistant to demagnetization induced by presence of other magnetic fields,
- By covering with a shiny layer of gold, the element acquires an nice look,
- Magnetic induction on the surface of the magnet remains extremely intense,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Thanks to freedom in constructing and the capacity to modify to complex applications,
- Huge importance in high-tech industry – they are utilized in magnetic memories, electric motors, advanced medical instruments, also other advanced devices.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which makes them useful in compact constructions
Cons
- To avoid cracks under impact, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Limited possibility of producing threads in the magnet and complex forms - preferred is casing - mounting mechanism.
- Potential hazard related to microscopic parts of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Additionally, tiny parts of these devices are able to complicate diagnosis medical after entering the body.
- With budget limitations the cost of neodymium magnets can be a barrier,
Pull force analysis
Maximum lifting capacity of the magnet – what contributes to it?
- with the use of a sheet made of low-carbon steel, guaranteeing maximum field concentration
- possessing a thickness of minimum 10 mm to avoid saturation
- with an ideally smooth touching surface
- without the slightest clearance between the magnet and steel
- during detachment in a direction vertical to the plane
- in temp. approx. 20°C
What influences lifting capacity in practice
- Clearance – existence of any layer (paint, tape, gap) interrupts the magnetic circuit, which lowers power steeply (even by 50% at 0.5 mm).
- Direction of force – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the plate is standardly several times smaller (approx. 1/5 of the lifting capacity).
- Steel thickness – too thin steel does not accept the full field, causing part of the flux to be escaped into the air.
- Steel grade – the best choice is pure iron steel. Hardened steels may have worse magnetic properties.
- Surface condition – ground elements guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
- Temperature influence – high temperature weakens magnetic field. Too high temperature can permanently demagnetize the magnet.
Lifting capacity was measured using a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under parallel forces the holding force is lower. Moreover, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.
Precautions when working with NdFeB magnets
Combustion hazard
Machining of neodymium magnets poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.
Hand protection
Pinching hazard: The attraction force is so great that it can cause hematomas, crushing, and even bone fractures. Protective gloves are recommended.
Skin irritation risks
A percentage of the population have a sensitization to nickel, which is the standard coating for neodymium magnets. Extended handling may cause a rash. We suggest wear protective gloves.
Threat to electronics
Powerful magnetic fields can destroy records on payment cards, HDDs, and other magnetic media. Keep a distance of min. 10 cm.
This is not a toy
Neodymium magnets are not toys. Accidental ingestion of multiple magnets may result in them pinching intestinal walls, which constitutes a critical condition and necessitates urgent medical intervention.
Pacemakers
People with a heart stimulator have to maintain an absolute distance from magnets. The magnetism can interfere with the operation of the life-saving device.
Respect the power
Use magnets consciously. Their huge power can shock even professionals. Be vigilant and do not underestimate their force.
Protective goggles
Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.
Do not overheat magnets
Regular neodymium magnets (N-type) lose power when the temperature exceeds 80°C. This process is irreversible.
Magnetic interference
Navigation devices and mobile phones are highly susceptible to magnetism. Close proximity with a strong magnet can ruin the sensors in your phone.
