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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

332.10 with VAT / pcs + price for transport

270.00 ZŁ net + 23% VAT / pcs

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Engineering report for this magnet

Full PDF analysis: pull and shear force, effect of distance, temperature and plate thickness, safety distances and the demagnetization curve.

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Strength along with appearance of a neodymium magnet can be checked using our power calculator.

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Physical properties - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Quick Unit Converter
Force (pull)

Field Strength

See also products

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Strengths

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They do not lose power, even during nearly ten years – the reduction in strength is only ~1% (based on measurements),
  • Magnets very well resist against demagnetization caused by external fields,
  • A magnet with a smooth nickel surface has an effective appearance,
  • They are known for high magnetic induction at the operating surface, which improves attraction properties,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Considering the option of precise molding and customization to individualized solutions, magnetic components can be modeled in a variety of shapes and sizes, which expands the range of possible applications,
  • Huge importance in electronics industry – they find application in computer drives, electric drive systems, diagnostic systems, as well as industrial machines.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Drawbacks and weaknesses of neodymium magnets: application proposals
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a strong case, which not only secures them against impacts but also raises their durability
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • We suggest cover - magnetic mechanism, due to difficulties in realizing nuts inside the magnet and complex shapes.
  • Health risk resulting from small fragments of magnets can be dangerous, if swallowed, which becomes key in the aspect of protecting the youngest. Additionally, small components of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • Due to neodymium price, their price is higher than average,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

Information about lifting capacity is the result of a measurement for ideal contact conditions, including:
  • using a sheet made of high-permeability steel, acting as a ideal flux conductor
  • with a thickness no less than 10 mm
  • with a surface perfectly flat
  • under conditions of no distance (metal-to-metal)
  • for force applied at a right angle (in the magnet axis)
  • at standard ambient temperature

Key elements affecting lifting force

During everyday use, the actual lifting capacity depends on many variables, listed from the most important:
  • Gap (betwixt the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to varnish, corrosion or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Element thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Stainless steels may attract less.
  • Surface finish – full contact is possible only on polished steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Thermal environment – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity was measured using a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 5 times. In addition, even a slight gap between the magnet and the plate decreases the load capacity.

H&S for magnets
Risk of cracking

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Impact of two magnets will cause them cracking into small pieces.

Heat warning

Standard neodymium magnets (grade N) undergo demagnetization when the temperature surpasses 80°C. The loss of strength is permanent.

Combustion hazard

Fire hazard: Neodymium dust is highly flammable. Do not process magnets without safety gear as this may cause fire.

Medical implants

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have medical devices.

Electronic devices

Device Safety: Neodymium magnets can damage data carriers and sensitive devices (pacemakers, hearing aids, mechanical watches).

Impact on smartphones

A strong magnetic field negatively affects the functioning of compasses in phones and navigation systems. Do not bring magnets near a device to prevent breaking the sensors.

Immense force

Before starting, read the rules. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

Avoid contact if allergic

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, immediately stop working with magnets and use protective gear.

Product not for children

NdFeB magnets are not toys. Swallowing a few magnets can lead to them pinching intestinal walls, which constitutes a severe health hazard and necessitates urgent medical intervention.

Crushing force

Risk of injury: The attraction force is so immense that it can cause blood blisters, pinching, and broken bones. Protective gloves are recommended.

Security! Need more info? Check our post: Are neodymium magnets dangerous?