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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Technical parameters of the product - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Measurement Calculator
Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros and cons of rare earth magnets.

Advantages

Besides their high retention, neodymium magnets are valued for these benefits:
  • Their strength is durable, and after around ten years it drops only by ~1% (theoretically),
  • Magnets effectively protect themselves against loss of magnetization caused by external fields,
  • In other words, due to the glossy surface of gold, the element looks attractive,
  • Magnetic induction on the surface of the magnet turns out to be extremely intense,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to versatility in designing and the capacity to adapt to specific needs,
  • Universal use in future technologies – they serve a role in computer drives, drive modules, medical equipment, also complex engineering applications.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Weaknesses

Problematic aspects of neodymium magnets and proposals for their use:
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
  • Limited ability of producing nuts in the magnet and complicated forms - preferred is a housing - magnetic holder.
  • Possible danger resulting from small fragments of magnets can be dangerous, if swallowed, which gains importance in the context of child safety. It is also worth noting that tiny parts of these products are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Maximum magnetic pulling forcewhat affects it?

The specified lifting capacity represents the limit force, measured under optimal environment, specifically:
  • using a plate made of high-permeability steel, functioning as a magnetic yoke
  • whose thickness equals approx. 10 mm
  • with an polished touching surface
  • under conditions of gap-free contact (surface-to-surface)
  • under axial force direction (90-degree angle)
  • at standard ambient temperature

Determinants of practical lifting force of a magnet

Real force impacted by specific conditions, mainly (from priority):
  • Distance – the presence of any layer (rust, dirt, gap) interrupts the magnetic circuit, which lowers power rapidly (even by 50% at 0.5 mm).
  • Direction of force – highest force is obtained only during perpendicular pulling. The shear force of the magnet along the plate is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Steel type – mild steel gives the best results. Higher carbon content lower magnetic properties and holding force.
  • Surface condition – smooth surfaces ensure maximum contact, which increases field saturation. Rough surfaces reduce efficiency.
  • Thermal factor – hot environment weakens magnetic field. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was determined with the use of a polished steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, in contrast under parallel forces the holding force is lower. In addition, even a small distance between the magnet’s surface and the plate reduces the holding force.

Safety rules for work with neodymium magnets
Physical harm

Danger of trauma: The pulling power is so great that it can result in hematomas, crushing, and broken bones. Use thick gloves.

Avoid contact if allergic

Medical facts indicate that the nickel plating (standard magnet coating) is a potent allergen. If your skin reacts to metals, avoid direct skin contact and select coated magnets.

Keep away from electronics

Be aware: neodymium magnets produce a field that confuses sensitive sensors. Maintain a safe distance from your mobile, tablet, and GPS.

Do not underestimate power

Handle with care. Rare earth magnets attract from a long distance and snap with massive power, often quicker than you can react.

Magnetic media

Do not bring magnets near a wallet, computer, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Fire warning

Powder generated during machining of magnets is flammable. Do not drill into magnets unless you are an expert.

Do not give to children

Neodymium magnets are not suitable for play. Swallowing multiple magnets can lead to them attracting across intestines, which constitutes a critical condition and requires urgent medical intervention.

Thermal limits

Do not overheat. NdFeB magnets are sensitive to heat. If you need resistance above 80°C, inquire about special high-temperature series (H, SH, UH).

Beware of splinters

NdFeB magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them shattering into shards.

Medical implants

Medical warning: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Warning! Need more info? Check our post: Are neodymium magnets dangerous?