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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Lifting power as well as structure of magnets can be analyzed using our modular calculator.

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Technical - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Quick Unit Converter
Force (pull)

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of rare earth magnets.

Pros

Apart from their consistent magnetic energy, neodymium magnets have these key benefits:
  • Their strength is maintained, and after around ten years it decreases only by ~1% (theoretically),
  • Neodymium magnets are distinguished by exceptionally resistant to demagnetization caused by external field sources,
  • Thanks to the shimmering finish, the coating of nickel, gold-plated, or silver-plated gives an visually attractive appearance,
  • They show high magnetic induction at the operating surface, which increases their power,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • In view of the potential of free molding and customization to specialized needs, NdFeB magnets can be created in a wide range of shapes and sizes, which amplifies use scope,
  • Versatile presence in future technologies – they find application in HDD drives, motor assemblies, advanced medical instruments, and modern systems.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Disadvantages of NdFeB magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Limited ability of producing nuts in the magnet and complex shapes - preferred is casing - magnet mounting.
  • Health risk related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. It is also worth noting that tiny parts of these devices are able to disrupt the diagnostic process medical in case of swallowing.
  • Due to complex production process, their price exceeds standard values,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat affects it?

The specified lifting capacity represents the maximum value, recorded under optimal environment, namely:
  • with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • with an ground contact surface
  • without the slightest air gap between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • at ambient temperature room level

Impact of factors on magnetic holding capacity in practice

In real-world applications, the actual holding force is determined by several key aspects, listed from most significant:
  • Distance (betwixt the magnet and the metal), because even a microscopic distance (e.g. 0.5 mm) can cause a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Force direction – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of nominal force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of generating force.
  • Material type – ideal substrate is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Surface condition – smooth surfaces guarantee perfect abutment, which increases field saturation. Rough surfaces reduce efficiency.
  • Temperature – temperature increase causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity was measured by applying a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the load capacity is reduced by as much as fivefold. In addition, even a small distance between the magnet’s surface and the plate decreases the lifting capacity.

H&S for magnets
Handling guide

Use magnets consciously. Their powerful strength can shock even professionals. Be vigilant and do not underestimate their force.

Allergic reactions

Nickel alert: The nickel-copper-nickel coating contains nickel. If redness happens, immediately stop working with magnets and wear gloves.

Bone fractures

Mind your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying anything in their path. Be careful!

Thermal limits

Regular neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.

ICD Warning

Life threat: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.

Magnet fragility

Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.

Compass and GPS

Be aware: neodymium magnets produce a field that disrupts sensitive sensors. Keep a separation from your phone, tablet, and GPS.

Swallowing risk

Absolutely store magnets away from children. Choking hazard is significant, and the consequences of magnets clamping inside the body are fatal.

Do not drill into magnets

Dust generated during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

Cards and drives

Intense magnetic fields can corrupt files on credit cards, HDDs, and storage devices. Maintain a gap of at least 10 cm.

Safety First! Details about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98