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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Specifications as well as structure of a neodymium magnet can be checked on our online calculation tool.

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Technical details - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Measurement Calculator
Force (pull)

Magnetic Induction

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of rare earth magnets.

Benefits

Apart from their consistent magnetic energy, neodymium magnets have these key benefits:
  • They retain attractive force for nearly 10 years – the loss is just ~1% (according to analyses),
  • They retain their magnetic properties even under strong external field,
  • A magnet with a shiny nickel surface has an effective appearance,
  • Neodymium magnets deliver maximum magnetic induction on a small surface, which ensures high operational effectiveness,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
  • Considering the option of free forming and adaptation to custom solutions, neodymium magnets can be created in a wide range of forms and dimensions, which expands the range of possible applications,
  • Versatile presence in high-tech industry – they are commonly used in magnetic memories, electromotive mechanisms, diagnostic systems, as well as complex engineering applications.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Cons

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • We suggest casing - magnetic mechanism, due to difficulties in producing nuts inside the magnet and complex forms.
  • Health risk to health – tiny shards of magnets can be dangerous, if swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, tiny parts of these products are able to disrupt the diagnostic process medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Maximum lifting capacity of the magnetwhat it depends on?

The specified lifting capacity refers to the limit force, obtained under optimal environment, specifically:
  • on a base made of mild steel, effectively closing the magnetic field
  • with a thickness of at least 10 mm
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • in temp. approx. 20°C

Key elements affecting lifting force

Effective lifting capacity is affected by specific conditions, such as (from most important):
  • Space between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Direction of force – highest force is available only during perpendicular pulling. The resistance to sliding of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of generating force.
  • Steel grade – the best choice is pure iron steel. Hardened steels may attract less.
  • Surface finish – full contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Temperature – heating the magnet causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity was determined by applying a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, in contrast under shearing force the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Safety rules for work with NdFeB magnets
Medical interference

For implant holders: Powerful magnets disrupt medical devices. Keep at least 30 cm distance or ask another person to handle the magnets.

Crushing force

Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and even bone fractures. Protective gloves are recommended.

Mechanical processing

Dust created during cutting of magnets is self-igniting. Do not drill into magnets without proper cooling and knowledge.

Product not for children

Only for adults. Tiny parts can be swallowed, causing severe trauma. Keep away from children and animals.

Material brittleness

Watch out for shards. Magnets can explode upon uncontrolled impact, launching sharp fragments into the air. We recommend safety glasses.

Allergic reactions

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, cease working with magnets and use protective gear.

Threat to navigation

Be aware: neodymium magnets produce a field that disrupts sensitive sensors. Maintain a safe distance from your mobile, tablet, and GPS.

Safe distance

Do not bring magnets close to a purse, laptop, or screen. The magnetism can permanently damage these devices and erase data from cards.

Thermal limits

Standard neodymium magnets (grade N) lose power when the temperature exceeds 80°C. This process is irreversible.

Handling rules

Be careful. Rare earth magnets attract from a distance and snap with huge force, often faster than you can move away.

Caution! Details about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98