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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

332.10 with VAT / pcs + price for transport

270.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Measurement Calculator
Pulling force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Pros

Besides their durability, neodymium magnets are valued for these benefits:
  • They retain attractive force for almost ten years – the drop is just ~1% (based on simulations),
  • They are extremely resistant to demagnetization induced by external magnetic fields,
  • In other words, due to the glossy finish of gold, the element looks attractive,
  • Magnetic induction on the working part of the magnet is strong,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Considering the possibility of precise forming and adaptation to unique needs, magnetic components can be created in a variety of shapes and sizes, which amplifies use scope,
  • Huge importance in high-tech industry – they are used in mass storage devices, electromotive mechanisms, medical devices, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which makes them useful in small systems

Limitations

Disadvantages of NdFeB magnets:
  • At strong impacts they can crack, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • We recommend cover - magnetic mount, due to difficulties in realizing threads inside the magnet and complicated forms.
  • Potential hazard related to microscopic parts of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. Additionally, tiny parts of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Holding force characteristics

Maximum lifting capacity of the magnetwhat contributes to it?

The declared magnet strength refers to the maximum value, obtained under ideal test conditions, specifically:
  • using a sheet made of low-carbon steel, serving as a ideal flux conductor
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • with a plane cleaned and smooth
  • with zero gap (no impurities)
  • for force acting at a right angle (pull-off, not shear)
  • in stable room temperature

Lifting capacity in practice – influencing factors

In real-world applications, the actual lifting capacity is determined by a number of factors, ranked from crucial:
  • Air gap (between the magnet and the plate), because even a very small distance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Force direction – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Steel thickness – insufficiently thick steel causes magnetic saturation, causing part of the power to be escaped to the other side.
  • Material type – the best choice is pure iron steel. Cast iron may attract less.
  • Base smoothness – the more even the plate, the larger the contact zone and higher the lifting capacity. Roughness acts like micro-gaps.
  • Heat – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Holding force was measured on the plate surface of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Moreover, even a slight gap between the magnet and the plate lowers the holding force.

Precautions when working with neodymium magnets
Hand protection

Danger of trauma: The attraction force is so great that it can cause blood blisters, crushing, and broken bones. Use thick gloves.

Keep away from children

These products are not toys. Eating multiple magnets can lead to them connecting inside the digestive tract, which poses a critical condition and requires immediate surgery.

Pacemakers

Warning for patients: Strong magnetic fields disrupt electronics. Keep minimum 30 cm distance or request help to handle the magnets.

Handling guide

Before use, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Allergy Warning

Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If redness occurs, cease working with magnets and wear gloves.

Safe distance

Data protection: Strong magnets can ruin data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).

Combustion hazard

Fire warning: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this may cause fire.

Threat to navigation

Be aware: rare earth magnets produce a field that disrupts sensitive sensors. Maintain a separation from your mobile, device, and GPS.

Magnet fragility

Neodymium magnets are ceramic materials, which means they are prone to chipping. Impact of two magnets will cause them cracking into small pieces.

Heat warning

Do not overheat. Neodymium magnets are susceptible to temperature. If you need resistance above 80°C, ask us about HT versions (H, SH, UH).

Warning! Details about risks in the article: Magnet Safety Guide.