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SM 25x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130287

GTIN/EAN: 5906301812807

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

246.00 with VAT / pcs + price for transport

200.00 ZŁ net + 23% VAT / pcs

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Call us now +48 22 499 98 98 if you prefer send us a note through inquiry form our website.
Lifting power and form of neodymium magnets can be estimated with our magnetic calculator.

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Technical of the product - SM 25x100 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130287
GTIN/EAN 5906301812807
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x100 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130287-2026
Measurement Calculator
Force (pull)

Magnetic Induction

Other products

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Strengths

Besides their exceptional field intensity, neodymium magnets offer the following advantages:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
  • Magnets very well protect themselves against demagnetization caused by foreign field sources,
  • A magnet with a shiny silver surface has better aesthetics,
  • Neodymium magnets achieve maximum magnetic induction on a their surface, which increases force concentration,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Considering the option of precise shaping and customization to custom requirements, magnetic components can be modeled in a variety of forms and dimensions, which makes them more universal,
  • Wide application in modern technologies – they are commonly used in magnetic memories, brushless drives, medical devices, also industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of NdFeB magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also improves its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • Limited possibility of producing threads in the magnet and complicated forms - preferred is cover - magnetic holder.
  • Potential hazard to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the context of child health protection. Additionally, tiny parts of these products are able to disrupt the diagnostic process medical in case of swallowing.
  • With budget limitations the cost of neodymium magnets is a challenge,

Pull force analysis

Maximum lifting capacity of the magnetwhat affects it?

The declared magnet strength concerns the limit force, measured under laboratory conditions, namely:
  • using a plate made of low-carbon steel, functioning as a ideal flux conductor
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • with a plane cleaned and smooth
  • under conditions of gap-free contact (surface-to-surface)
  • during pulling in a direction vertical to the mounting surface
  • at room temperature

Lifting capacity in practice – influencing factors

Please note that the working load will differ depending on the following factors, in order of importance:
  • Gap between magnet and steel – every millimeter of distance (caused e.g. by veneer or dirt) diminishes the pulling force, often by half at just 0.5 mm.
  • Load vector – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Material composition – not every steel attracts identically. High carbon content worsen the attraction effect.
  • Surface quality – the more even the surface, the larger the contact zone and stronger the hold. Unevenness creates an air distance.
  • Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, whereas under attempts to slide the magnet the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Safe handling of neodymium magnets
Hand protection

Large magnets can smash fingers instantly. Under no circumstances place your hand betwixt two attracting surfaces.

Skin irritation risks

Some people suffer from a hypersensitivity to nickel, which is the common plating for neodymium magnets. Extended handling can result in skin redness. We strongly advise use safety gloves.

Magnetic interference

Note: neodymium magnets generate a field that disrupts sensitive sensors. Maintain a separation from your mobile, tablet, and navigation systems.

Powerful field

Handle magnets consciously. Their huge power can surprise even experienced users. Be vigilant and do not underestimate their power.

Magnets are brittle

Protect your eyes. Magnets can explode upon violent connection, ejecting sharp fragments into the air. Eye protection is mandatory.

Warning for heart patients

Health Alert: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have electronic implants.

Thermal limits

Monitor thermal conditions. Exposing the magnet to high heat will permanently weaken its magnetic structure and pulling force.

Fire warning

Fire warning: Neodymium dust is explosive. Do not process magnets without safety gear as this may cause fire.

Safe distance

Avoid bringing magnets close to a wallet, computer, or screen. The magnetic field can destroy these devices and erase data from cards.

Product not for children

Neodymium magnets are not toys. Eating multiple magnets may result in them pinching intestinal walls, which constitutes a direct threat to life and necessitates immediate surgery.

Danger! Looking for details? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98