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SMZR 25x175 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140443

GTIN/EAN: 5906301813491

5.00
Diameter Ø
25 mm [±1 mm]
Height
175 mm [±1 mm]
Weight
0.01 g
Magnetic Flux
~ 8 500 Gauss [±5%]

How we measure these parameters — certificates and measurements

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Frequently asked questions

How do I choose a separator for fine contamination and check availability?
Start with the size and type of contaminant, the material flow and the working surface. Compare the magnetic-field data and dimensions stated on the selected product card, and check current availability there.
Where can I order a separator for a production line, and what should I check?
Match the device to the installation dimensions, material flow, cleaning method and housing requirements. A drawing or the dimensions of the transfer point help determine whether a catalogue model fits or a custom version is needed.
How can I verify a separator's declared magnetic parameters before purchase?
Ask for the measured value, the point of measurement and the method or instrument used. A field-strength figure without its measurement conditions cannot be compared reliably with another product.
Can a magnetic beam withstand continuous work on a production line?
Check the construction, mounting and cleaning procedure for the chosen beam. Captured metal must be removed regularly; a layer of particles can reduce effective separation even when the magnets themselves are sound.
What roller design is suitable for a dusty environment?
Check the bearing protection, surface finish and cleaning access of the selected model. Dust accumulation and abrasion depend on the installation, so specify the actual process conditions before choosing a version.
How do I choose the size of a hand-held separator?
Match the rod diameter and length to the container and material depth, and consider the tool's weight for repeated manual work. Use the dimensions and magnetic data on the current product card.
What is a hand-held separator for, and how is it different from a built-in rod?
A built-in rod stays in the process line. A hand-held separator is moved through a material sample or container and then cleaned. It is useful for spot checks or occasional cleanup when permanent installation is not required.
Which separator type suits a small production plant?
Choose by the point in the process: a grate at a hopper, a beam over a conveyor, a built-in rod in a chute or pipe, or a hand-held tool for spot checks. A magnetic gripper handles steel parts rather than separating contamination.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Detailed specification - SMZR 25x175 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x175 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140443
GTIN/EAN 5906301813491
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 175 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 6 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x175 / N52 - magnetic separator with handle
properties values units
Remanence Br ? 14.2-14.7 kGs
Remanence Br ? 1420-1470 mT
Coercivity bHc ? 10.8-12.5 kOe
Coercivity bHc ? 860-995 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 48-53 BH max MGOe
Energy product BHmax ? 380-422 BH max KJ/m
Maximum working temperature ? ≤ 60 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x175 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 175 mm (L)
Active length 155 mm
Section count 6 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~653 g
Active area 122 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 60°C N52
Force loss (at max °C) -8.6% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (6 sections)

Chart 3: Temperature performance

Technical specification and ecology

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140443-2026
Magnet Unit Converter

Force (pull)


Magnetic Field

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A manual separator is a basic tool for quick identification and sorting of metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. A lighter tool allows for longer work without wrist and arm pain. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
It is a simple and reliable construction without moving parts, so cleaning consists of removing scrap. We also offer versions where pulling the handle automatically drops collected material. The sliding technique is more effective and requires less force than perpendicular tearing.

Pros and cons of Nd2Fe14B magnets.

Strengths

In addition to their long-term stability, neodymium magnets provide the following advantages:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • Magnets very well defend themselves against loss of magnetization caused by foreign field sources,
  • A magnet with a shiny silver surface has better aesthetics,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • Due to the option of precise shaping and customization to unique requirements, magnetic components can be created in a wide range of shapes and sizes, which increases their versatility,
  • Versatile presence in high-tech industry – they serve a role in magnetic memories, electromotive mechanisms, medical equipment, also technologically advanced constructions.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Problematic aspects of neodymium magnets and proposals for their use:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
  • Do not exceed this material temperature limit: 60°C. Overheating may permanently weaken the magnet.
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we advise using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Limited ability of making threads in the magnet and complicated shapes - preferred is casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the context of child health protection. It is also worth noting that tiny parts of these magnets can be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Highest magnetic holding force – what affects it?

Holding force of 0.00 kg is a measurement result performed under specific, ideal conditions:
  • on a block made of structural steel, perfectly concentrating the magnetic field
  • with a cross-section of at least 10 mm
  • with an polished touching surface
  • under conditions of gap-free contact (surface-to-surface)
  • during detachment in a direction vertical to the plane
  • at temperature room level

Determinants of practical lifting force of a magnet

Real force is influenced by specific conditions, mainly (from priority):
  • Distance (betwixt the magnet and the plate), as even a microscopic distance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Loading method – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet holds much less (typically approx. 20-30% of nominal force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Metal type – different alloys reacts the same. Alloy additives weaken the attraction effect.
  • Surface condition – ground elements guarantee perfect abutment, which improves field saturation. Rough surfaces weaken the grip.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. At higher temperatures they lose power, and at low temperatures gain strength (up to a certain limit).

Lifting capacity was determined by applying a polished steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the holding force is lower. In addition, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Precautions when working with NdFeB magnets
Do not underestimate power

Exercise caution. Neodymium magnets act from a distance and snap with massive power, often faster than you can move away.

Eye protection

NdFeB magnets are ceramic materials, meaning they are prone to chipping. Impact of two magnets leads to them shattering into small pieces.

Do not drill into magnets

Dust produced during cutting of magnets is self-igniting. Do not drill into magnets unless you are an expert.

Danger to the youngest

Only for adults. Tiny parts can be swallowed, causing intestinal necrosis. Keep away from kids and pets.

Demagnetization risk

Standard neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Safe distance

Avoid bringing magnets near a wallet, computer, or screen. The magnetism can irreversibly ruin these devices and erase data from cards.

Precision electronics

A strong magnetic field negatively affects the functioning of magnetometers in phones and GPS navigation. Maintain magnets near a smartphone to prevent damaging the sensors.

Health Danger

People with a pacemaker have to keep an safe separation from magnets. The magnetic field can stop the functioning of the implant.

Crushing force

Pinching hazard: The attraction force is so immense that it can cause hematomas, crushing, and broken bones. Use thick gloves.

Avoid contact if allergic

Some people suffer from a contact allergy to Ni, which is the typical protective layer for NdFeB magnets. Prolonged contact can result in an allergic reaction. It is best to wear protective gloves.

Warning! Need more info? Read our article: Are neodymium magnets dangerous?