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SM 32x400 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130463

GTIN/EAN: 5906301813347

Diameter Ø
32 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
2215 g
Magnetic Flux
~ 10 000 Gauss [±5%]

How we measure these parameters — certificates and measurements

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Frequently asked questions

How do I choose a separator for fine contamination and check availability?
Start with the size and type of contaminant, the material flow and the working surface. Compare the magnetic-field data and dimensions stated on the selected product card, and check current availability there.
Where can I order a separator for a production line, and what should I check?
Match the device to the installation dimensions, material flow, cleaning method and housing requirements. A drawing or the dimensions of the transfer point help determine whether a catalogue model fits or a custom version is needed.
How can I verify a separator's declared magnetic parameters before purchase?
Ask for the measured value, the point of measurement and the method or instrument used. A field-strength figure without its measurement conditions cannot be compared reliably with another product.
Can a magnetic beam withstand continuous work on a production line?
Check the construction, mounting and cleaning procedure for the chosen beam. Captured metal must be removed regularly; a layer of particles can reduce effective separation even when the magnets themselves are sound.
What roller design is suitable for a dusty environment?
Check the bearing protection, surface finish and cleaning access of the selected model. Dust accumulation and abrasion depend on the installation, so specify the actual process conditions before choosing a version.
How do I choose the size of a hand-held separator?
Match the rod diameter and length to the container and material depth, and consider the tool's weight for repeated manual work. Use the dimensions and magnetic data on the current product card.
What is a hand-held separator for, and how is it different from a built-in rod?
A built-in rod stays in the process line. A hand-held separator is moved through a material sample or container and then cleaned. It is useful for spot checks or occasional cleanup when permanent installation is not required.
Which separator type suits a small production plant?
Choose by the point in the process: a grate at a hopper, a beam over a conveyor, a built-in rod in a chute or pipe, or a hand-held tool for spot checks. A magnetic gripper handles steel parts rather than separating contamination.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical details - SM 32x400 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x400 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130463
GTIN/EAN 5906301813347
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 2215 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x400 [2xM8] / N52 - magnetic separator
properties values units
Remanence Br ? 14.2-14.7 kGs
Remanence Br ? 1420-1470 mT
Coercivity bHc ? 10.8-12.5 kOe
Coercivity bHc ? 860-995 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 48-53 BH max MGOe
Energy product BHmax ? 380-422 BH max KJ/m
Maximum working temperature ? ≤ 60 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x400 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2445 g
Active area 366 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 60°C N52
Force loss (at max °C) -8.6% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology

Chemical composition

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130463-2026
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Force (pull)


Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Advantages

Apart from their notable power, neodymium magnets have these key benefits:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (according to literature),
  • They are resistant to demagnetization induced by external field influence,
  • Thanks to the elegant finish, the layer of nickel, gold, or silver gives an elegant appearance,
  • They show high magnetic induction at the operating surface, which improves attraction properties,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for action at temperatures approaching 230°C and above...
  • Considering the option of free molding and adaptation to individualized projects, NdFeB magnets can be modeled in a broad palette of forms and dimensions, which amplifies use scope,
  • Wide application in innovative solutions – they find application in data components, drive modules, diagnostic systems, as well as technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

Disadvantages of neodymium magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
  • Do not exceed this material temperature limit: 60°C. Overheating may permanently weaken the magnet.
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in producing threads and complicated shapes in magnets, we propose using casing - magnetic holder.
  • Possible danger resulting from small fragments of magnets are risky, if swallowed, which gains importance in the context of child safety. Furthermore, small components of these products are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Lifting parameters

Maximum lifting force for a neodymium magnet – what contributes to it?

Holding force of 0.00 kg is a result of laboratory testing executed under standard conditions:
  • on a plate made of structural steel, optimally conducting the magnetic field
  • with a thickness minimum 10 mm
  • with an ideally smooth contact surface
  • without the slightest air gap between the magnet and steel
  • under axial force direction (90-degree angle)
  • at standard ambient temperature

Determinants of lifting force in real conditions

In practice, the actual lifting capacity results from a number of factors, presented from the most important:
  • Space between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Loading method – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits much less (often approx. 20-30% of maximum force).
  • Substrate thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Stainless steels may have worse magnetic properties.
  • Smoothness – ideal contact is obtained only on polished steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they lose power, and at low temperatures gain strength (up to a certain limit).

Holding force was measured on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a slight gap between the magnet and the plate decreases the lifting capacity.

Safety rules for work with NdFeB magnets
Product not for children

Strictly keep magnets out of reach of children. Choking hazard is high, and the consequences of magnets clamping inside the body are tragic.

Medical interference

For implant holders: Powerful magnets affect electronics. Keep at least 30 cm distance or ask another person to work with the magnets.

Mechanical processing

Mechanical processing of NdFeB material carries a risk of fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Allergic reactions

It is widely known that nickel (standard magnet coating) is a strong allergen. For allergy sufferers, refrain from touching magnets with bare hands and opt for encased magnets.

Keep away from electronics

An intense magnetic field negatively affects the functioning of compasses in phones and GPS navigation. Do not bring magnets close to a device to avoid breaking the sensors.

Crushing force

Protect your hands. Two powerful magnets will join instantly with a force of several hundred kilograms, crushing anything in their path. Exercise extreme caution!

Data carriers

Powerful magnetic fields can erase data on credit cards, hard drives, and storage devices. Maintain a gap of min. 10 cm.

Immense force

Be careful. Rare earth magnets act from a long distance and connect with huge force, often faster than you can move away.

Heat sensitivity

Control the heat. Heating the magnet above 80 degrees Celsius will ruin its magnetic structure and pulling force.

Magnet fragility

Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting shards into the air. Wear goggles.

Danger! Want to know more? Check our post: Why are neodymium magnets dangerous?