MW 8x15 / N38 - cylindrical magnet

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their durability, neodymium magnets are valued for these benefits:

• They retain their attractive force for almost ten years – the drop is just ~1% (according to analyses),
• They are very resistant to demagnetization caused by external magnetic fields,
• Thanks to the polished finish and nickel coating, they have an elegant appearance,
• They exhibit extremely high levels of magnetic induction near the outer area of the magnet,
• They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
• With the option for fine forming and precise design, these magnets can be produced in multiple shapes and sizes, greatly improving application potential,
• Key role in modern technologies – they are used in computer drives, electric motors, healthcare devices along with high-tech tools,
• Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of rare earth magnets:

• They are fragile when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from cracks while also increases its overall robustness,
• High temperatures may significantly reduce the strength of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
• They rust in a humid environment, especially when used outside, we recommend using encapsulated magnets, such as those made of plastic,
• The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is restricted,
• Safety concern linked to microscopic shards may arise, if ingested accidentally, which is crucial in the health of young users. Moreover, minuscule fragments from these magnets may hinder health screening if inside the body,
• Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Maximum lifting force for a neodymium magnet – what affects it?

The given holding capacity of the magnet represents the highest holding force, assessed in ideal conditions, namely:

• with the use of low-carbon steel plate acting as a magnetic yoke
• having a thickness of no less than 10 millimeters
• with a refined outer layer
• with no separation
• with vertical force applied
• at room temperature

Magnet lifting force in use – key factors

In practice, the holding capacity of a magnet is affected by the following aspects, arranged from the most important to the least relevant:

• Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
• Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
• Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
• Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
• Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
• Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was assessed with the use of a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, however under parallel forces the holding force is lower. Moreover, even a small distance {between} the magnet and the plate reduces the load capacity.