MW 25x2.5 / N38 - cylindrical magnet
cylindrical magnet
Catalog no 010449
GTIN/EAN: 5906301811121
Diameter Ø
25 mm [±0,1 mm]
Height
2.5 mm [±0,1 mm]
Weight
9.2 g
Magnetization Direction
↑ axial
Load capacity
2.55 kg / 25.03 N
Magnetic Induction
121.57 mT / 1216 Gs
Coating
[NiCuNi] Nickel
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Technical - MW 25x2.5 / N38 - cylindrical magnet
Specification / characteristics - MW 25x2.5 / N38 - cylindrical magnet
| properties | values |
|---|---|
| Cat. no. | 010449 |
| GTIN/EAN | 5906301811121 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±0,1 mm] |
| Height | 2.5 mm [±0,1 mm] |
| Weight | 9.2 g |
| Magnetization Direction | ↑ axial |
| Load capacity ~ ? | 2.55 kg / 25.03 N |
| Magnetic Induction ~ ? | 121.57 mT / 1216 Gs |
| Coating | [NiCuNi] Nickel |
| Manufacturing Tolerance | ±0.1 mm |
Magnetic properties of material N38
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.2-12.6 | kGs |
| remenance Br [min. - max.] ? | 1220-1260 | mT |
| coercivity bHc ? | 10.8-11.5 | kOe |
| coercivity bHc ? | 860-915 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 36-38 | BH max MGOe |
| energy density [min. - max.] ? | 287-303 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Technical simulation of the assembly - report
Presented values are the result of a physical analysis. Results were calculated on algorithms for the class Nd2Fe14B. Operational conditions may differ from theoretical values. Use these data as a supplementary guide for designers.
Table 1: Static pull force (force vs gap) - power drop
MW 25x2.5 / N38
| Distance (mm) | Induction (Gauss) / mT | Pull Force (kg/lbs/g/N) | Risk Status |
|---|---|---|---|
| 0 mm |
1216 Gs
121.6 mT
|
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
medium risk |
| 1 mm |
1177 Gs
117.7 mT
|
2.39 kg / 5.27 lbs
2391.6 g / 23.5 N
|
medium risk |
| 2 mm |
1121 Gs
112.1 mT
|
2.17 kg / 4.78 lbs
2166.6 g / 21.3 N
|
medium risk |
| 3 mm |
1050 Gs
105.0 mT
|
1.90 kg / 4.19 lbs
1902.7 g / 18.7 N
|
weak grip |
| 5 mm |
887 Gs
88.7 mT
|
1.36 kg / 2.99 lbs
1358.4 g / 13.3 N
|
weak grip |
| 10 mm |
511 Gs
51.1 mT
|
0.45 kg / 0.99 lbs
450.5 g / 4.4 N
|
weak grip |
| 15 mm |
282 Gs
28.2 mT
|
0.14 kg / 0.30 lbs
137.4 g / 1.3 N
|
weak grip |
| 20 mm |
162 Gs
16.2 mT
|
0.05 kg / 0.10 lbs
45.4 g / 0.4 N
|
weak grip |
| 30 mm |
64 Gs
6.4 mT
|
0.01 kg / 0.02 lbs
7.0 g / 0.1 N
|
weak grip |
| 50 mm |
17 Gs
1.7 mT
|
0.00 kg / 0.00 lbs
0.5 g / 0.0 N
|
weak grip |
Table 2: Shear capacity (wall)
MW 25x2.5 / N38
| Distance (mm) | Friction coefficient | Pull Force (kg/lbs/g/N) |
|---|---|---|
| 0 mm | Stal (~0.2) |
0.51 kg / 1.12 lbs
510.0 g / 5.0 N
|
| 1 mm | Stal (~0.2) |
0.48 kg / 1.05 lbs
478.0 g / 4.7 N
|
| 2 mm | Stal (~0.2) |
0.43 kg / 0.96 lbs
434.0 g / 4.3 N
|
| 3 mm | Stal (~0.2) |
0.38 kg / 0.84 lbs
380.0 g / 3.7 N
|
| 5 mm | Stal (~0.2) |
0.27 kg / 0.60 lbs
272.0 g / 2.7 N
|
| 10 mm | Stal (~0.2) |
0.09 kg / 0.20 lbs
90.0 g / 0.9 N
|
| 15 mm | Stal (~0.2) |
0.03 kg / 0.06 lbs
28.0 g / 0.3 N
|
| 20 mm | Stal (~0.2) |
0.01 kg / 0.02 lbs
10.0 g / 0.1 N
|
| 30 mm | Stal (~0.2) |
0.00 kg / 0.00 lbs
2.0 g / 0.0 N
|
| 50 mm | Stal (~0.2) |
0.00 kg / 0.00 lbs
0.0 g / 0.0 N
|
Table 3: Vertical assembly (sliding) - vertical pull
MW 25x2.5 / N38
| Surface type | Friction coefficient / % Mocy | Max load (kg/lbs/g/N) |
|---|---|---|
| Raw steel |
µ = 0.3
30% Nominalnej Siły
|
0.76 kg / 1.69 lbs
765.0 g / 7.5 N
|
| Painted steel (standard) |
µ = 0.2
20% Nominalnej Siły
|
0.51 kg / 1.12 lbs
510.0 g / 5.0 N
|
| Oily/slippery steel |
µ = 0.1
10% Nominalnej Siły
|
0.26 kg / 0.56 lbs
255.0 g / 2.5 N
|
| Magnet with anti-slip rubber |
µ = 0.5
50% Nominalnej Siły
|
1.28 kg / 2.81 lbs
1275.0 g / 12.5 N
|
Table 4: Steel thickness (saturation) - power losses
MW 25x2.5 / N38
| Steel thickness (mm) | % power | Real pull force (kg/lbs/g/N) |
|---|---|---|
| 0.5 mm |
|
0.26 kg / 0.56 lbs
255.0 g / 2.5 N
|
| 1 mm |
|
0.64 kg / 1.41 lbs
637.5 g / 6.3 N
|
| 2 mm |
|
1.28 kg / 2.81 lbs
1275.0 g / 12.5 N
|
| 3 mm |
|
1.91 kg / 4.22 lbs
1912.5 g / 18.8 N
|
| 5 mm |
|
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
| 10 mm |
|
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
| 11 mm |
|
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
| 12 mm |
|
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
Table 5: Working in heat (stability) - power drop
MW 25x2.5 / N38
| Ambient temp. (°C) | Power loss | Remaining pull (kg/lbs/g/N) | Status |
|---|---|---|---|
| 20 °C | 0.0% |
2.55 kg / 5.62 lbs
2550.0 g / 25.0 N
|
OK |
| 40 °C | -2.2% |
2.49 kg / 5.50 lbs
2493.9 g / 24.5 N
|
OK |
| 60 °C | -4.4% |
2.44 kg / 5.37 lbs
2437.8 g / 23.9 N
|
|
| 80 °C | -6.6% |
2.38 kg / 5.25 lbs
2381.7 g / 23.4 N
|
|
| 100 °C | -28.8% |
1.82 kg / 4.00 lbs
1815.6 g / 17.8 N
|
Table 6: Two magnets (attraction) - forces in the system
MW 25x2.5 / N38
| Gap (mm) | Attraction (kg/lbs) (N-S) | Shear Strength (kg/lbs/g/N) | Repulsion (kg/lbs) (N-N) |
|---|---|---|---|
| 0 mm |
4.47 kg / 9.86 lbs
2 302 Gs
|
0.67 kg / 1.48 lbs
671 g / 6.6 N
|
N/A |
| 1 mm |
4.35 kg / 9.59 lbs
2 398 Gs
|
0.65 kg / 1.44 lbs
653 g / 6.4 N
|
3.92 kg / 8.63 lbs
~0 Gs
|
| 2 mm |
4.19 kg / 9.25 lbs
2 355 Gs
|
0.63 kg / 1.39 lbs
629 g / 6.2 N
|
3.77 kg / 8.32 lbs
~0 Gs
|
| 3 mm |
4.01 kg / 8.84 lbs
2 302 Gs
|
0.60 kg / 1.33 lbs
601 g / 5.9 N
|
3.61 kg / 7.95 lbs
~0 Gs
|
| 5 mm |
3.57 kg / 7.88 lbs
2 173 Gs
|
0.54 kg / 1.18 lbs
536 g / 5.3 N
|
3.22 kg / 7.09 lbs
~0 Gs
|
| 10 mm |
2.38 kg / 5.25 lbs
1 775 Gs
|
0.36 kg / 0.79 lbs
357 g / 3.5 N
|
2.14 kg / 4.73 lbs
~0 Gs
|
| 20 mm |
0.79 kg / 1.74 lbs
1 022 Gs
|
0.12 kg / 0.26 lbs
119 g / 1.2 N
|
0.71 kg / 1.57 lbs
~0 Gs
|
| 50 mm |
0.03 kg / 0.07 lbs
198 Gs
|
0.00 kg / 0.01 lbs
4 g / 0.0 N
|
0.03 kg / 0.06 lbs
~0 Gs
|
| 60 mm |
0.01 kg / 0.03 lbs
127 Gs
|
0.00 kg / 0.00 lbs
2 g / 0.0 N
|
0.01 kg / 0.02 lbs
~0 Gs
|
| 70 mm |
0.01 kg / 0.01 lbs
86 Gs
|
0.00 kg / 0.00 lbs
1 g / 0.0 N
|
0.00 kg / 0.00 lbs
~0 Gs
|
| 80 mm |
0.00 kg / 0.01 lbs
61 Gs
|
0.00 kg / 0.00 lbs
0 g / 0.0 N
|
0.00 kg / 0.00 lbs
~0 Gs
|
| 90 mm |
0.00 kg / 0.00 lbs
44 Gs
|
0.00 kg / 0.00 lbs
0 g / 0.0 N
|
0.00 kg / 0.00 lbs
~0 Gs
|
| 100 mm |
0.00 kg / 0.00 lbs
33 Gs
|
0.00 kg / 0.00 lbs
0 g / 0.0 N
|
0.00 kg / 0.00 lbs
~0 Gs
|
Table 7: Protective zones (electronics) - warnings
MW 25x2.5 / N38
| Object / Device | Limit (Gauss) / mT | Safe distance |
|---|---|---|
| Pacemaker | 5 Gs (0.5 mT) | 8.0 cm |
| Hearing aid | 10 Gs (1.0 mT) | 6.0 cm |
| Mechanical watch | 20 Gs (2.0 mT) | 5.0 cm |
| Mobile device | 40 Gs (4.0 mT) | 4.0 cm |
| Car key | 50 Gs (5.0 mT) | 3.5 cm |
| Payment card | 400 Gs (40.0 mT) | 1.5 cm |
| HDD hard drive | 600 Gs (60.0 mT) | 1.0 cm |
Table 8: Dynamics (kinetic energy) - collision effects
MW 25x2.5 / N38
| Start from (mm) | Speed (km/h) | Energy (J) | Predicted outcome |
|---|---|---|---|
| 10 mm |
18.55 km/h
(5.15 m/s)
|
0.12 J | |
| 30 mm |
29.13 km/h
(8.09 m/s)
|
0.30 J | |
| 50 mm |
37.55 km/h
(10.43 m/s)
|
0.50 J | |
| 100 mm |
53.10 km/h
(14.75 m/s)
|
1.00 J |
Table 9: Anti-corrosion coating durability
MW 25x2.5 / N38
| Technical parameter | Value / Description |
|---|---|
| Coating type | [NiCuNi] Nickel |
| Layer structure | Nickel - Copper - Nickel |
| Layer thickness | 10-20 µm |
| Salt spray test (SST) ? | 24 h |
| Recommended environment | Indoors only (dry) |
Table 10: Construction data (Flux)
MW 25x2.5 / N38
| Parameter | Value | SI Unit / Description |
|---|---|---|
| Magnetic Flux | 7 872 Mx | 78.7 µWb |
| Pc Coefficient | 0.16 | Low (Flat) |
Table 11: Hydrostatics and buoyancy
MW 25x2.5 / N38
| Environment | Effective steel pull | Effect |
|---|---|---|
| Air (land) | 2.55 kg | Standard |
| Water (riverbed) |
2.92 kg
(+0.37 kg buoyancy gain)
|
+14.5% |
1. Vertical hold
*Caution: On a vertical surface, the magnet holds merely approx. 20-30% of its perpendicular strength.
2. Plate thickness effect
*Thin metal sheet (e.g. computer case) drastically limits the holding force.
3. Thermal stability
*For N38 grade, the safety limit is 80°C.
4. Demagnetization curve and operating point (B-H)
chart generated for the permeance coefficient Pc (Permeance Coefficient) = 0.16
The chart above illustrates the magnetic characteristics of the material within the second quadrant of the hysteresis loop. The solid red line represents the demagnetization curve (material potential), while the dashed blue line is the load line based on the magnet's geometry. The Pc (Permeance Coefficient), also known as the load line slope, is a dimensionless value that describes the relationship between the magnet's shape and its magnetic stability. The intersection of these two lines (the black dot) is the operating point — it determines the actual magnetic flux density generated by the magnet in this specific configuration. A higher Pc value means the magnet is more 'slender' (tall relative to its area), resulting in a higher operating point and better resistance to irreversible demagnetization caused by external fields or temperature. A value of 0.42 is relatively low (typical for flat magnets), meaning the operating point is closer to the 'knee' of the curve — caution is advised when operating at temperatures near the maximum limit to avoid strength loss.
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of rare earth magnets.
Advantages
- They do not lose strength, even over nearly 10 years – the drop in strength is only ~1% (based on measurements),
- They feature excellent resistance to magnetism drop when exposed to opposing magnetic fields,
- A magnet with a smooth nickel surface looks better,
- The surface of neodymium magnets generates a unique magnetic field – this is one of their assets,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- Possibility of exact machining as well as modifying to precise conditions,
- Universal use in electronics industry – they are utilized in computer drives, brushless drives, advanced medical instruments, also modern systems.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Cons
- To avoid cracks under impact, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
- Due to limitations in realizing nuts and complex forms in magnets, we propose using casing - magnetic mechanism.
- Possible danger resulting from small fragments of magnets pose a threat, in case of ingestion, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets can be problematic in diagnostics medical in case of swallowing.
- Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications
Holding force characteristics
Highest magnetic holding force – what contributes to it?
- on a base made of structural steel, effectively closing the magnetic field
- possessing a thickness of min. 10 mm to avoid saturation
- with an ground touching surface
- without any air gap between the magnet and steel
- during pulling in a direction vertical to the mounting surface
- at room temperature
Magnet lifting force in use – key factors
- Space between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
- Loading method – catalog parameter refers to pulling vertically. When slipping, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
- Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
- Steel grade – the best choice is pure iron steel. Hardened steels may have worse magnetic properties.
- Surface structure – the more even the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
- Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).
Holding force was measured on the plate surface of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate lowers the lifting capacity.
Safety rules for work with NdFeB magnets
Magnet fragility
NdFeB magnets are sintered ceramics, meaning they are prone to chipping. Impact of two magnets leads to them shattering into shards.
Magnetic media
Data protection: Neodymium magnets can ruin data carriers and delicate electronics (pacemakers, medical aids, timepieces).
Choking Hazard
These products are not intended for children. Accidental ingestion of multiple magnets can lead to them connecting inside the digestive tract, which constitutes a direct threat to life and necessitates immediate surgery.
GPS and phone interference
An intense magnetic field disrupts the operation of compasses in smartphones and navigation systems. Maintain magnets close to a device to avoid breaking the sensors.
Power loss in heat
Regular neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. The loss of strength is permanent.
Finger safety
Big blocks can break fingers instantly. Under no circumstances put your hand between two attracting surfaces.
Dust is flammable
Mechanical processing of NdFeB material poses a fire risk. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
Danger to pacemakers
People with a ICD should keep an safe separation from magnets. The magnetic field can stop the operation of the implant.
Caution required
Exercise caution. Neodymium magnets attract from a distance and snap with massive power, often quicker than you can move away.
Nickel allergy
Medical facts indicate that nickel (the usual finish) is a common allergen. If your skin reacts to metals, prevent touching magnets with bare hands or opt for coated magnets.
