MPL 42x20x5 / N38 - lamellar magnet
lamellar magnet
Catalog no 020163
GTIN/EAN: 5906301811695
length
42 mm [±0,1 mm]
Width
20 mm [±0,1 mm]
Height
5 mm [±0,1 mm]
Weight
31.5 g
Magnetization Direction
↑ axial
Load capacity
11.06 kg / 108.46 N
Magnetic Induction
203.37 mT / 2034 Gs
Coating
[NiCuNi] Nickel
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Technical - MPL 42x20x5 / N38 - lamellar magnet
Specification / characteristics - MPL 42x20x5 / N38 - lamellar magnet
| properties | values |
|---|---|
| Cat. no. | 020163 |
| GTIN/EAN | 5906301811695 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| length | 42 mm [±0,1 mm] |
| Width | 20 mm [±0,1 mm] |
| Height | 5 mm [±0,1 mm] |
| Weight | 31.5 g |
| Magnetization Direction | ↑ axial |
| Load capacity ~ ? | 11.06 kg / 108.46 N |
| Magnetic Induction ~ ? | 203.37 mT / 2034 Gs |
| Coating | [NiCuNi] Nickel |
| Manufacturing Tolerance | ±0.1 mm |
Magnetic properties of material N38
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.2-12.6 | kGs |
| remenance Br [min. - max.] ? | 1220-1260 | mT |
| coercivity bHc ? | 10.8-11.5 | kOe |
| coercivity bHc ? | 860-915 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 36-38 | BH max MGOe |
| energy density [min. - max.] ? | 287-303 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Physical modeling of the assembly - data
The following values are the result of a mathematical simulation. Results were calculated on models for the class Nd2Fe14B. Real-world performance may differ. Treat these data as a reference point for designers.
Table 1: Static force (pull vs gap) - interaction chart
MPL 42x20x5 / N38
| Distance (mm) | Induction (Gauss) / mT | Pull Force (kg/lbs/g/N) | Risk Status |
|---|---|---|---|
| 0 mm |
2033 Gs
203.3 mT
|
11.06 kg / 24.38 lbs
11060.0 g / 108.5 N
|
critical level |
| 1 mm |
1938 Gs
193.8 mT
|
10.05 kg / 22.15 lbs
10049.3 g / 98.6 N
|
critical level |
| 2 mm |
1823 Gs
182.3 mT
|
8.89 kg / 19.60 lbs
8888.2 g / 87.2 N
|
strong |
| 3 mm |
1696 Gs
169.6 mT
|
7.69 kg / 16.96 lbs
7691.7 g / 75.5 N
|
strong |
| 5 mm |
1433 Gs
143.3 mT
|
5.49 kg / 12.10 lbs
5490.3 g / 53.9 N
|
strong |
| 10 mm |
885 Gs
88.5 mT
|
2.09 kg / 4.62 lbs
2093.5 g / 20.5 N
|
strong |
| 15 mm |
547 Gs
54.7 mT
|
0.80 kg / 1.76 lbs
799.6 g / 7.8 N
|
safe |
| 20 mm |
350 Gs
35.0 mT
|
0.33 kg / 0.72 lbs
327.0 g / 3.2 N
|
safe |
| 30 mm |
160 Gs
16.0 mT
|
0.07 kg / 0.15 lbs
68.5 g / 0.7 N
|
safe |
| 50 mm |
48 Gs
4.8 mT
|
0.01 kg / 0.01 lbs
6.2 g / 0.1 N
|
safe |
Table 2: Shear capacity (vertical surface)
MPL 42x20x5 / N38
| Distance (mm) | Friction coefficient | Pull Force (kg/lbs/g/N) |
|---|---|---|
| 0 mm | Stal (~0.2) |
2.21 kg / 4.88 lbs
2212.0 g / 21.7 N
|
| 1 mm | Stal (~0.2) |
2.01 kg / 4.43 lbs
2010.0 g / 19.7 N
|
| 2 mm | Stal (~0.2) |
1.78 kg / 3.92 lbs
1778.0 g / 17.4 N
|
| 3 mm | Stal (~0.2) |
1.54 kg / 3.39 lbs
1538.0 g / 15.1 N
|
| 5 mm | Stal (~0.2) |
1.10 kg / 2.42 lbs
1098.0 g / 10.8 N
|
| 10 mm | Stal (~0.2) |
0.42 kg / 0.92 lbs
418.0 g / 4.1 N
|
| 15 mm | Stal (~0.2) |
0.16 kg / 0.35 lbs
160.0 g / 1.6 N
|
| 20 mm | Stal (~0.2) |
0.07 kg / 0.15 lbs
66.0 g / 0.6 N
|
| 30 mm | Stal (~0.2) |
0.01 kg / 0.03 lbs
14.0 g / 0.1 N
|
| 50 mm | Stal (~0.2) |
0.00 kg / 0.00 lbs
2.0 g / 0.0 N
|
Table 3: Vertical assembly (shearing) - behavior on slippery surfaces
MPL 42x20x5 / N38
| Surface type | Friction coefficient / % Mocy | Max load (kg/lbs/g/N) |
|---|---|---|
| Raw steel |
µ = 0.3
30% Nominalnej Siły
|
3.32 kg / 7.31 lbs
3318.0 g / 32.5 N
|
| Painted steel (standard) |
µ = 0.2
20% Nominalnej Siły
|
2.21 kg / 4.88 lbs
2212.0 g / 21.7 N
|
| Oily/slippery steel |
µ = 0.1
10% Nominalnej Siły
|
1.11 kg / 2.44 lbs
1106.0 g / 10.8 N
|
| Magnet with anti-slip rubber |
µ = 0.5
50% Nominalnej Siły
|
5.53 kg / 12.19 lbs
5530.0 g / 54.2 N
|
Table 4: Steel thickness (substrate influence) - sheet metal selection
MPL 42x20x5 / N38
| Steel thickness (mm) | % power | Real pull force (kg/lbs/g/N) |
|---|---|---|
| 0.5 mm |
|
0.55 kg / 1.22 lbs
553.0 g / 5.4 N
|
| 1 mm |
|
1.38 kg / 3.05 lbs
1382.5 g / 13.6 N
|
| 2 mm |
|
2.77 kg / 6.10 lbs
2765.0 g / 27.1 N
|
| 3 mm |
|
4.15 kg / 9.14 lbs
4147.5 g / 40.7 N
|
| 5 mm |
|
6.91 kg / 15.24 lbs
6912.5 g / 67.8 N
|
| 10 mm |
|
11.06 kg / 24.38 lbs
11060.0 g / 108.5 N
|
| 11 mm |
|
11.06 kg / 24.38 lbs
11060.0 g / 108.5 N
|
| 12 mm |
|
11.06 kg / 24.38 lbs
11060.0 g / 108.5 N
|
Table 5: Thermal resistance (stability) - thermal limit
MPL 42x20x5 / N38
| Ambient temp. (°C) | Power loss | Remaining pull (kg/lbs/g/N) | Status |
|---|---|---|---|
| 20 °C | 0.0% |
11.06 kg / 24.38 lbs
11060.0 g / 108.5 N
|
OK |
| 40 °C | -2.2% |
10.82 kg / 23.85 lbs
10816.7 g / 106.1 N
|
OK |
| 60 °C | -4.4% |
10.57 kg / 23.31 lbs
10573.4 g / 103.7 N
|
|
| 80 °C | -6.6% |
10.33 kg / 22.77 lbs
10330.0 g / 101.3 N
|
|
| 100 °C | -28.8% |
7.87 kg / 17.36 lbs
7874.7 g / 77.3 N
|
Table 6: Two magnets (repulsion) - forces in the system
MPL 42x20x5 / N38
| Gap (mm) | Attraction (kg/lbs) (N-S) | Shear Force (kg/lbs/g/N) | Repulsion (kg/lbs) (N-N) |
|---|---|---|---|
| 0 mm |
21.41 kg / 47.21 lbs
3 465 Gs
|
3.21 kg / 7.08 lbs
3212 g / 31.5 N
|
N/A |
| 1 mm |
20.49 kg / 45.17 lbs
3 978 Gs
|
3.07 kg / 6.78 lbs
3074 g / 30.2 N
|
18.44 kg / 40.66 lbs
~0 Gs
|
| 2 mm |
19.46 kg / 42.89 lbs
3 877 Gs
|
2.92 kg / 6.43 lbs
2918 g / 28.6 N
|
17.51 kg / 38.60 lbs
~0 Gs
|
| 3 mm |
18.35 kg / 40.46 lbs
3 765 Gs
|
2.75 kg / 6.07 lbs
2753 g / 27.0 N
|
16.52 kg / 36.41 lbs
~0 Gs
|
| 5 mm |
16.05 kg / 35.38 lbs
3 521 Gs
|
2.41 kg / 5.31 lbs
2407 g / 23.6 N
|
14.44 kg / 31.84 lbs
~0 Gs
|
| 10 mm |
10.63 kg / 23.43 lbs
2 865 Gs
|
1.59 kg / 3.52 lbs
1594 g / 15.6 N
|
9.57 kg / 21.09 lbs
~0 Gs
|
| 20 mm |
4.05 kg / 8.94 lbs
1 769 Gs
|
0.61 kg / 1.34 lbs
608 g / 6.0 N
|
3.65 kg / 8.04 lbs
~0 Gs
|
| 50 mm |
0.28 kg / 0.62 lbs
465 Gs
|
0.04 kg / 0.09 lbs
42 g / 0.4 N
|
0.25 kg / 0.55 lbs
~0 Gs
|
| 60 mm |
0.13 kg / 0.29 lbs
320 Gs
|
0.02 kg / 0.04 lbs
20 g / 0.2 N
|
0.12 kg / 0.26 lbs
~0 Gs
|
| 70 mm |
0.07 kg / 0.15 lbs
228 Gs
|
0.01 kg / 0.02 lbs
10 g / 0.1 N
|
0.06 kg / 0.13 lbs
~0 Gs
|
| 80 mm |
0.04 kg / 0.08 lbs
167 Gs
|
0.01 kg / 0.01 lbs
5 g / 0.1 N
|
0.03 kg / 0.07 lbs
~0 Gs
|
| 90 mm |
0.02 kg / 0.04 lbs
125 Gs
|
0.00 kg / 0.01 lbs
3 g / 0.0 N
|
0.02 kg / 0.04 lbs
~0 Gs
|
| 100 mm |
0.01 kg / 0.03 lbs
96 Gs
|
0.00 kg / 0.00 lbs
2 g / 0.0 N
|
0.01 kg / 0.02 lbs
~0 Gs
|
Table 7: Safety (HSE) (implants) - warnings
MPL 42x20x5 / N38
| Object / Device | Limit (Gauss) / mT | Safe distance |
|---|---|---|
| Pacemaker | 5 Gs (0.5 mT) | 11.5 cm |
| Hearing aid | 10 Gs (1.0 mT) | 9.0 cm |
| Mechanical watch | 20 Gs (2.0 mT) | 7.0 cm |
| Phone / Smartphone | 40 Gs (4.0 mT) | 5.5 cm |
| Car key | 50 Gs (5.0 mT) | 5.0 cm |
| Payment card | 400 Gs (40.0 mT) | 2.0 cm |
| HDD hard drive | 600 Gs (60.0 mT) | 1.5 cm |
Table 8: Impact energy (cracking risk) - collision effects
MPL 42x20x5 / N38
| Start from (mm) | Speed (km/h) | Energy (J) | Predicted outcome |
|---|---|---|---|
| 10 mm |
21.01 km/h
(5.84 m/s)
|
0.54 J | |
| 30 mm |
32.86 km/h
(9.13 m/s)
|
1.31 J | |
| 50 mm |
42.27 km/h
(11.74 m/s)
|
2.17 J | |
| 100 mm |
59.76 km/h
(16.60 m/s)
|
4.34 J |
Table 9: Surface protection spec
MPL 42x20x5 / N38
| Technical parameter | Value / Description |
|---|---|
| Coating type | [NiCuNi] Nickel |
| Layer structure | Nickel - Copper - Nickel |
| Layer thickness | 10-20 µm |
| Salt spray test (SST) ? | 24 h |
| Recommended environment | Indoors only (dry) |
Table 10: Electrical data (Pc)
MPL 42x20x5 / N38
| Parameter | Value | SI Unit / Description |
|---|---|---|
| Magnetic Flux | 18 614 Mx | 186.1 µWb |
| Pc Coefficient | 0.23 | Low (Flat) |
Table 11: Physics of underwater searching
MPL 42x20x5 / N38
| Environment | Effective steel pull | Effect |
|---|---|---|
| Air (land) | 11.06 kg | Standard |
| Water (riverbed) |
12.66 kg
(+1.60 kg buoyancy gain)
|
+14.5% |
1. Wall mount (shear)
*Caution: On a vertical wall, the magnet holds only ~20% of its perpendicular strength.
2. Steel thickness impact
*Thin metal sheet (e.g. 0.5mm PC case) severely reduces the holding force.
3. Heat tolerance
*For standard magnets, the max working temp is 80°C.
4. Demagnetization curve and operating point (B-H)
chart generated for the permeance coefficient Pc (Permeance Coefficient) = 0.23
This simulation demonstrates the magnetic stability of the selected magnet under specific geometric conditions. The solid red line represents the demagnetization curve (material potential), while the dashed blue line is the load line based on the magnet's geometry. The Pc (Permeance Coefficient), also known as the load line slope, is a dimensionless value that describes the relationship between the magnet's shape and its magnetic stability. The intersection of these two lines (the black dot) is the operating point — it determines the actual magnetic flux density generated by the magnet in this specific configuration. A higher Pc value means the magnet is more 'slender' (tall relative to its area), resulting in a higher operating point and better resistance to irreversible demagnetization caused by external fields or temperature. A value of 0.42 is relatively low (typical for flat magnets), meaning the operating point is closer to the 'knee' of the curve — caution is advised when operating at temperatures near the maximum limit to avoid strength loss.
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Strengths and weaknesses of rare earth magnets.
Benefits
- Their strength is maintained, and after approximately ten years it decreases only by ~1% (according to research),
- Magnets perfectly resist against loss of magnetization caused by ambient magnetic noise,
- The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- The surface of neodymium magnets generates a maximum magnetic field – this is a distinguishing feature,
- Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
- Possibility of exact shaping and adjusting to precise applications,
- Key role in advanced technology sectors – they find application in computer drives, electric drive systems, medical equipment, also multitasking production systems.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Cons
- To avoid cracks under impact, we recommend using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
- Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
- When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
- Due to limitations in realizing threads and complex forms in magnets, we recommend using a housing - magnetic mechanism.
- Health risk resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that small elements of these products are able to be problematic in diagnostics medical when they are in the body.
- With mass production the cost of neodymium magnets can be a barrier,
Holding force characteristics
Best holding force of the magnet in ideal parameters – what contributes to it?
- with the use of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
- possessing a thickness of minimum 10 mm to avoid saturation
- with a plane free of scratches
- under conditions of gap-free contact (metal-to-metal)
- during detachment in a direction perpendicular to the mounting surface
- at standard ambient temperature
Impact of factors on magnetic holding capacity in practice
- Air gap (between the magnet and the plate), since even a tiny clearance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to varnish, rust or debris).
- Pull-off angle – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
- Steel thickness – insufficiently thick sheet causes magnetic saturation, causing part of the flux to be wasted into the air.
- Plate material – mild steel gives the best results. Higher carbon content lower magnetic properties and holding force.
- Smoothness – full contact is obtained only on polished steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
- Temperature – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.
Lifting capacity was assessed by applying a smooth steel plate of optimal thickness (min. 20 mm), under vertically applied force, in contrast under attempts to slide the magnet the holding force is lower. Moreover, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.
Safety rules for work with neodymium magnets
Fire warning
Mechanical processing of neodymium magnets carries a risk of fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.
Pinching danger
Big blocks can break fingers in a fraction of a second. Do not place your hand betwixt two strong magnets.
Thermal limits
Do not overheat. Neodymium magnets are sensitive to temperature. If you require resistance above 80°C, look for HT versions (H, SH, UH).
Conscious usage
Exercise caution. Rare earth magnets act from a long distance and connect with massive power, often quicker than you can move away.
Nickel allergy
Allergy Notice: The Ni-Cu-Ni coating contains nickel. If an allergic reaction appears, immediately stop working with magnets and wear gloves.
Pacemakers
Warning for patients: Strong magnetic fields disrupt electronics. Maintain at least 30 cm distance or request help to work with the magnets.
Keep away from computers
Data protection: Strong magnets can damage payment cards and sensitive devices (heart implants, hearing aids, mechanical watches).
Material brittleness
Watch out for shards. Magnets can explode upon violent connection, launching shards into the air. Wear goggles.
Phone sensors
GPS units and mobile phones are highly susceptible to magnetism. Close proximity with a powerful NdFeB magnet can decalibrate the internal compass in your phone.
Adults only
Neodymium magnets are not intended for children. Swallowing multiple magnets may result in them attracting across intestines, which poses a direct threat to life and requires immediate surgery.
