MPL 40x15x5x2[7/3.5] / N38 - lamellar magnet
lamellar magnet
Catalog no 020154
GTIN/EAN: 5906301811602
length
40 mm [±0,1 mm]
Width
15 mm [±0,1 mm]
Height
5 mm [±0,1 mm]
Weight
22.5 g
Magnetization Direction
↑ axial
Load capacity
11.35 kg / 111.37 N
Magnetic Induction
249.11 mT / 2491 Gs
Coating
[NiCuNi] Nickel
15.07 ZŁ with VAT / pcs + price for transport
12.25 ZŁ net + 23% VAT / pcs
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Physical properties - MPL 40x15x5x2[7/3.5] / N38 - lamellar magnet
Specification / characteristics - MPL 40x15x5x2[7/3.5] / N38 - lamellar magnet
| properties | values |
|---|---|
| Cat. no. | 020154 |
| GTIN/EAN | 5906301811602 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| length | 40 mm [±0,1 mm] |
| Width | 15 mm [±0,1 mm] |
| Height | 5 mm [±0,1 mm] |
| Weight | 22.5 g |
| Magnetization Direction | ↑ axial |
| Load capacity ~ ? | 11.35 kg / 111.37 N |
| Magnetic Induction ~ ? | 249.11 mT / 2491 Gs |
| Coating | [NiCuNi] Nickel |
| Manufacturing Tolerance | ±0.1 mm |
Magnetic properties of material N38
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.2-12.6 | kGs |
| remenance Br [min. - max.] ? | 1220-1260 | mT |
| coercivity bHc ? | 10.8-11.5 | kOe |
| coercivity bHc ? | 860-915 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 36-38 | BH max MGOe |
| energy density [min. - max.] ? | 287-303 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Technical simulation of the assembly - technical parameters
The following data constitute the direct effect of a physical calculation. Values are based on algorithms for the material Nd2Fe14B. Operational performance may deviate from the simulation results. Treat these data as a reference point during assembly planning.
Table 1: Static pull force (force vs distance) - characteristics
MPL 40x15x5x2[7/3.5] / N38
| Distance (mm) | Induction (Gauss) / mT | Pull Force (kg/lbs/g/N) | Risk Status |
|---|---|---|---|
| 0 mm |
2490 Gs
249.0 mT
|
11.35 kg / 25.02 LBS
11350.0 g / 111.3 N
|
dangerous! |
| 1 mm |
2306 Gs
230.6 mT
|
9.73 kg / 21.45 LBS
9731.3 g / 95.5 N
|
medium risk |
| 2 mm |
2095 Gs
209.5 mT
|
8.03 kg / 17.70 LBS
8028.8 g / 78.8 N
|
medium risk |
| 3 mm |
1877 Gs
187.7 mT
|
6.45 kg / 14.21 LBS
6445.4 g / 63.2 N
|
medium risk |
| 5 mm |
1472 Gs
147.2 mT
|
3.97 kg / 8.74 LBS
3965.1 g / 38.9 N
|
medium risk |
| 10 mm |
792 Gs
79.2 mT
|
1.15 kg / 2.53 LBS
1147.1 g / 11.3 N
|
safe |
| 15 mm |
454 Gs
45.4 mT
|
0.38 kg / 0.83 LBS
376.9 g / 3.7 N
|
safe |
| 20 mm |
278 Gs
27.8 mT
|
0.14 kg / 0.31 LBS
141.4 g / 1.4 N
|
safe |
| 30 mm |
122 Gs
12.2 mT
|
0.03 kg / 0.06 LBS
27.0 g / 0.3 N
|
safe |
| 50 mm |
35 Gs
3.5 mT
|
0.00 kg / 0.01 LBS
2.3 g / 0.0 N
|
safe |
Table 2: Slippage force (wall)
MPL 40x15x5x2[7/3.5] / N38
| Distance (mm) | Friction coefficient | Pull Force (kg/lbs/g/N) |
|---|---|---|
| 0 mm | Stal (~0.2) |
2.27 kg / 5.00 LBS
2270.0 g / 22.3 N
|
| 1 mm | Stal (~0.2) |
1.95 kg / 4.29 LBS
1946.0 g / 19.1 N
|
| 2 mm | Stal (~0.2) |
1.61 kg / 3.54 LBS
1606.0 g / 15.8 N
|
| 3 mm | Stal (~0.2) |
1.29 kg / 2.84 LBS
1290.0 g / 12.7 N
|
| 5 mm | Stal (~0.2) |
0.79 kg / 1.75 LBS
794.0 g / 7.8 N
|
| 10 mm | Stal (~0.2) |
0.23 kg / 0.51 LBS
230.0 g / 2.3 N
|
| 15 mm | Stal (~0.2) |
0.08 kg / 0.17 LBS
76.0 g / 0.7 N
|
| 20 mm | Stal (~0.2) |
0.03 kg / 0.06 LBS
28.0 g / 0.3 N
|
| 30 mm | Stal (~0.2) |
0.01 kg / 0.01 LBS
6.0 g / 0.1 N
|
| 50 mm | Stal (~0.2) |
0.00 kg / 0.00 LBS
0.0 g / 0.0 N
|
Table 3: Vertical assembly (sliding) - vertical pull
MPL 40x15x5x2[7/3.5] / N38
| Surface type | Friction coefficient / % Mocy | Max load (kg/lbs/g/N) |
|---|---|---|
| Raw steel |
µ = 0.3
30% Nominalnej Siły
|
3.41 kg / 7.51 LBS
3405.0 g / 33.4 N
|
| Painted steel (standard) |
µ = 0.2
20% Nominalnej Siły
|
2.27 kg / 5.00 LBS
2270.0 g / 22.3 N
|
| Oily/slippery steel |
µ = 0.1
10% Nominalnej Siły
|
1.14 kg / 2.50 LBS
1135.0 g / 11.1 N
|
| Magnet with anti-slip rubber |
µ = 0.5
50% Nominalnej Siły
|
5.68 kg / 12.51 LBS
5675.0 g / 55.7 N
|
Table 4: Steel thickness (substrate influence) - power losses
MPL 40x15x5x2[7/3.5] / N38
| Steel thickness (mm) | % power | Real pull force (kg/lbs/g/N) |
|---|---|---|
| 0.5 mm |
|
0.57 kg / 1.25 LBS
567.5 g / 5.6 N
|
| 1 mm |
|
1.42 kg / 3.13 LBS
1418.8 g / 13.9 N
|
| 2 mm |
|
2.84 kg / 6.26 LBS
2837.5 g / 27.8 N
|
| 3 mm |
|
4.26 kg / 9.38 LBS
4256.3 g / 41.8 N
|
| 5 mm |
|
7.09 kg / 15.64 LBS
7093.8 g / 69.6 N
|
| 10 mm |
|
11.35 kg / 25.02 LBS
11350.0 g / 111.3 N
|
| 11 mm |
|
11.35 kg / 25.02 LBS
11350.0 g / 111.3 N
|
| 12 mm |
|
11.35 kg / 25.02 LBS
11350.0 g / 111.3 N
|
Table 5: Thermal resistance (stability) - power drop
MPL 40x15x5x2[7/3.5] / N38
| Ambient temp. (°C) | Power loss | Remaining pull (kg/lbs/g/N) | Status |
|---|---|---|---|
| 20 °C | 0.0% |
11.35 kg / 25.02 LBS
11350.0 g / 111.3 N
|
OK |
| 40 °C | -2.2% |
11.10 kg / 24.47 LBS
11100.3 g / 108.9 N
|
OK |
| 60 °C | -4.4% |
10.85 kg / 23.92 LBS
10850.6 g / 106.4 N
|
|
| 80 °C | -6.6% |
10.60 kg / 23.37 LBS
10600.9 g / 104.0 N
|
|
| 100 °C | -28.8% |
8.08 kg / 17.82 LBS
8081.2 g / 79.3 N
|
Table 6: Magnet-Magnet interaction (attraction) - field range
MPL 40x15x5x2[7/3.5] / N38
| Gap (mm) | Attraction (kg/lbs) (N-S) | Lateral Force (kg/lbs/g/N) | Repulsion (kg/lbs) (N-N) |
|---|---|---|---|
| 0 mm |
22.94 kg / 50.58 LBS
3 961 Gs
|
3.44 kg / 7.59 LBS
3441 g / 33.8 N
|
N/A |
| 1 mm |
21.37 kg / 47.11 LBS
4 807 Gs
|
3.21 kg / 7.07 LBS
3205 g / 31.4 N
|
19.23 kg / 42.40 LBS
~0 Gs
|
| 2 mm |
19.67 kg / 43.37 LBS
4 612 Gs
|
2.95 kg / 6.50 LBS
2951 g / 28.9 N
|
17.70 kg / 39.03 LBS
~0 Gs
|
| 3 mm |
17.94 kg / 39.55 LBS
4 404 Gs
|
2.69 kg / 5.93 LBS
2691 g / 26.4 N
|
16.15 kg / 35.59 LBS
~0 Gs
|
| 5 mm |
14.58 kg / 32.15 LBS
3 971 Gs
|
2.19 kg / 4.82 LBS
2187 g / 21.5 N
|
13.12 kg / 28.93 LBS
~0 Gs
|
| 10 mm |
8.01 kg / 17.67 LBS
2 944 Gs
|
1.20 kg / 2.65 LBS
1202 g / 11.8 N
|
7.21 kg / 15.90 LBS
~0 Gs
|
| 20 mm |
2.32 kg / 5.11 LBS
1 583 Gs
|
0.35 kg / 0.77 LBS
348 g / 3.4 N
|
2.09 kg / 4.60 LBS
~0 Gs
|
| 50 mm |
0.12 kg / 0.26 LBS
359 Gs
|
0.02 kg / 0.04 LBS
18 g / 0.2 N
|
0.11 kg / 0.24 LBS
~0 Gs
|
| 60 mm |
0.05 kg / 0.12 LBS
243 Gs
|
0.01 kg / 0.02 LBS
8 g / 0.1 N
|
0.05 kg / 0.11 LBS
~0 Gs
|
| 70 mm |
0.03 kg / 0.06 LBS
171 Gs
|
0.00 kg / 0.01 LBS
4 g / 0.0 N
|
0.02 kg / 0.05 LBS
~0 Gs
|
| 80 mm |
0.01 kg / 0.03 LBS
124 Gs
|
0.00 kg / 0.00 LBS
2 g / 0.0 N
|
0.01 kg / 0.03 LBS
~0 Gs
|
| 90 mm |
0.01 kg / 0.02 LBS
92 Gs
|
0.00 kg / 0.00 LBS
1 g / 0.0 N
|
0.00 kg / 0.00 LBS
~0 Gs
|
| 100 mm |
0.00 kg / 0.01 LBS
70 Gs
|
0.00 kg / 0.00 LBS
1 g / 0.0 N
|
0.00 kg / 0.00 LBS
~0 Gs
|
Table 7: Hazards (electronics) - precautionary measures
MPL 40x15x5x2[7/3.5] / N38
| Object / Device | Limit (Gauss) / mT | Safe distance |
|---|---|---|
| Pacemaker | 5 Gs (0.5 mT) | 10.5 cm |
| Hearing aid | 10 Gs (1.0 mT) | 8.0 cm |
| Timepiece | 20 Gs (2.0 mT) | 6.5 cm |
| Mobile device | 40 Gs (4.0 mT) | 5.0 cm |
| Car key | 50 Gs (5.0 mT) | 4.5 cm |
| Payment card | 400 Gs (40.0 mT) | 2.0 cm |
| HDD hard drive | 600 Gs (60.0 mT) | 1.5 cm |
Table 8: Impact energy (cracking risk) - warning
MPL 40x15x5x2[7/3.5] / N38
| Start from (mm) | Speed (km/h) | Energy (J) | Predicted outcome |
|---|---|---|---|
| 10 mm |
24.04 km/h
(6.68 m/s)
|
0.50 J | |
| 30 mm |
39.29 km/h
(10.91 m/s)
|
1.34 J | |
| 50 mm |
50.66 km/h
(14.07 m/s)
|
2.23 J | |
| 100 mm |
71.63 km/h
(19.90 m/s)
|
4.45 J |
Table 9: Corrosion resistance
MPL 40x15x5x2[7/3.5] / N38
| Technical parameter | Value / Description |
|---|---|
| Coating type | [NiCuNi] Nickel |
| Layer structure | Nickel - Copper - Nickel |
| Layer thickness | 10-20 µm |
| Salt spray test (SST) ? | 24 h |
| Recommended environment | Indoors only (dry) |
Table 10: Electrical data (Pc)
MPL 40x15x5x2[7/3.5] / N38
| Parameter | Value | SI Unit / Description |
|---|---|---|
| Magnetic Flux | 14 969 Mx | 149.7 µWb |
| Pc Coefficient | 0.26 | Low (Flat) |
Table 11: Hydrostatics and buoyancy
MPL 40x15x5x2[7/3.5] / N38
| Environment | Effective steel pull | Effect |
|---|---|---|
| Air (land) | 11.35 kg | Standard |
| Water (riverbed) |
13.00 kg
(+1.65 kg buoyancy gain)
|
+14.5% |
1. Shear force
*Warning: On a vertical wall, the magnet retains just approx. 20-30% of its max power.
2. Steel thickness impact
*Thin steel (e.g. 0.5mm PC case) severely reduces the holding force.
3. Temperature resistance
*For standard magnets, the critical limit is 80°C.
4. Demagnetization curve and operating point (B-H)
chart generated for the permeance coefficient Pc (Permeance Coefficient) = 0.26
The chart above illustrates the magnetic characteristics of the material within the second quadrant of the hysteresis loop. The solid red line represents the demagnetization curve (material potential), while the dashed blue line is the load line based on the magnet's geometry. The Pc (Permeance Coefficient), also known as the load line slope, is a dimensionless value that describes the relationship between the magnet's shape and its magnetic stability. The intersection of these two lines (the black dot) is the operating point — it determines the actual magnetic flux density generated by the magnet in this specific configuration. A higher Pc value means the magnet is more 'slender' (tall relative to its area), resulting in a higher operating point and better resistance to irreversible demagnetization caused by external fields or temperature. A value of 0.42 is relatively low (typical for flat magnets), meaning the operating point is closer to the 'knee' of the curve — caution is advised when operating at temperatures near the maximum limit to avoid strength loss.
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of rare earth magnets.
Strengths
- They do not lose strength, even over around ten years – the reduction in lifting capacity is only ~1% (theoretically),
- Neodymium magnets are characterized by remarkably resistant to magnetic field loss caused by external field sources,
- In other words, due to the reflective finish of nickel, the element becomes visually attractive,
- The surface of neodymium magnets generates a unique magnetic field – this is a key feature,
- Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
- Possibility of custom machining and adjusting to complex conditions,
- Versatile presence in modern industrial fields – they are utilized in computer drives, motor assemblies, precision medical tools, also other advanced devices.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Disadvantages
- At very strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
- Limited possibility of producing threads in the magnet and complex shapes - preferred is casing - mounting mechanism.
- Potential hazard to health – tiny shards of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, tiny parts of these magnets are able to disrupt the diagnostic process medical after entering the body.
- Due to complex production process, their price is relatively high,
Pull force analysis
Magnetic strength at its maximum – what contributes to it?
- with the application of a sheet made of low-carbon steel, ensuring maximum field concentration
- whose thickness reaches at least 10 mm
- with an ground contact surface
- under conditions of gap-free contact (metal-to-metal)
- under axial force vector (90-degree angle)
- at conditions approx. 20°C
Practical lifting capacity: influencing factors
- Gap (betwixt the magnet and the metal), as even a tiny distance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Angle of force application – highest force is obtained only during pulling at a 90° angle. The shear force of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
- Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
- Metal type – different alloys reacts the same. Alloy additives weaken the interaction with the magnet.
- Base smoothness – the smoother and more polished the surface, the larger the contact zone and stronger the hold. Unevenness creates an air distance.
- Thermal conditions – neodymium magnets have a sensitivity to temperature. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under shearing force the holding force is lower. Moreover, even a minimal clearance between the magnet and the plate decreases the lifting capacity.
Safety rules for work with NdFeB magnets
Do not drill into magnets
Dust created during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.
Shattering risk
Protect your eyes. Magnets can fracture upon violent connection, launching shards into the air. Wear goggles.
Electronic devices
Data protection: Neodymium magnets can damage data carriers and sensitive devices (heart implants, hearing aids, timepieces).
Danger to pacemakers
Medical warning: Strong magnets can turn off heart devices and defibrillators. Stay away if you have electronic implants.
Thermal limits
Standard neodymium magnets (N-type) lose magnetization when the temperature exceeds 80°C. This process is irreversible.
Hand protection
Risk of injury: The pulling power is so immense that it can result in blood blisters, crushing, and broken bones. Use thick gloves.
Do not give to children
Strictly store magnets away from children. Ingestion danger is significant, and the effects of magnets connecting inside the body are life-threatening.
Handling rules
Use magnets with awareness. Their immense force can shock even professionals. Be vigilant and respect their power.
GPS and phone interference
Navigation devices and smartphones are extremely sensitive to magnetic fields. Close proximity with a strong magnet can ruin the internal compass in your phone.
Warning for allergy sufferers
Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness appears, immediately stop working with magnets and use protective gear.
