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SMZR 32x125 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140238

GTIN/EAN: 5906301813460

5.00

Diameter Ø

32 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

690 g

Magnetic Flux

~ 10 000 Gauss [±5%]

430.50 with VAT / pcs + price for transport

350.00 ZŁ net + 23% VAT / pcs

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Technical - SMZR 32x125 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 32x125 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140238
GTIN/EAN 5906301813460
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 690 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 32x125 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 32x125 / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 125 mm (L)
Active length 105 mm
Section count 4 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~764 g
Active area 106 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140238-2026
Measurement Calculator
Force (pull)

Magnetic Induction

Other proposals

This gripper serves for instant distinction of steel (iron) from non-ferrous metals. It enables effective segregation of materials in the yard and accepting goods. It can be used to collect scattered nails and screws from hard-to-reach places.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymiums are more compact and effective during all-day work at a scrap yard. A lighter tool allows for longer work without wrist and arm pain. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 32x125 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Advantages and disadvantages of neodymium magnets.

Pros

Besides their remarkable field intensity, neodymium magnets offer the following advantages:
  • They do not lose strength, even after approximately ten years – the decrease in power is only ~1% (based on measurements),
  • Neodymium magnets remain extremely resistant to magnetic field loss caused by magnetic disturbances,
  • A magnet with a shiny nickel surface has an effective appearance,
  • Neodymium magnets create maximum magnetic induction on a small area, which increases force concentration,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures approaching 230°C and above...
  • Thanks to freedom in forming and the capacity to adapt to client solutions,
  • Key role in innovative solutions – they are used in HDD drives, motor assemblies, advanced medical instruments, as well as industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which allows their use in small systems

Limitations

Cons of neodymium magnets: tips and applications.
  • To avoid cracks under impact, we suggest using special steel holders. Such a solution protects the magnet and simultaneously improves its durability.
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They oxidize in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of making threads in the magnet and complicated forms - preferred is cover - mounting mechanism.
  • Potential hazard related to microscopic parts of magnets are risky, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that tiny parts of these devices are able to complicate diagnosis medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum magnetic pulling forcewhat it depends on?

Information about lifting capacity was defined for optimal configuration, taking into account:
  • using a base made of mild steel, functioning as a circuit closing element
  • whose transverse dimension equals approx. 10 mm
  • with a plane perfectly flat
  • without the slightest clearance between the magnet and steel
  • during detachment in a direction vertical to the plane
  • in stable room temperature

Impact of factors on magnetic holding capacity in practice

During everyday use, the actual holding force results from a number of factors, presented from the most important:
  • Air gap (between the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) can cause a reduction in force by up to 50% (this also applies to varnish, rust or dirt).
  • Pull-off angle – remember that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Material type – ideal substrate is pure iron steel. Hardened steels may generate lower lifting capacity.
  • Surface finish – full contact is obtained only on polished steel. Rough texture reduce the real contact area, reducing force.
  • Thermal factor – hot environment weakens pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was assessed by applying a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. Additionally, even a small distance between the magnet’s surface and the plate reduces the holding force.

Precautions when working with NdFeB magnets
Fire risk

Fire warning: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Handling rules

Before starting, read the rules. Sudden snapping can destroy the magnet or hurt your hand. Think ahead.

Fragile material

NdFeB magnets are sintered ceramics, which means they are fragile like glass. Impact of two magnets will cause them shattering into small pieces.

Crushing risk

Watch your fingers. Two large magnets will snap together instantly with a force of massive weight, crushing anything in their path. Exercise extreme caution!

ICD Warning

People with a pacemaker have to keep an large gap from magnets. The magnetism can interfere with the functioning of the life-saving device.

Keep away from electronics

An intense magnetic field negatively affects the functioning of magnetometers in phones and navigation systems. Keep magnets close to a smartphone to avoid breaking the sensors.

Heat warning

Monitor thermal conditions. Exposing the magnet above 80 degrees Celsius will ruin its magnetic structure and strength.

Choking Hazard

These products are not toys. Accidental ingestion of several magnets can lead to them connecting inside the digestive tract, which constitutes a direct threat to life and necessitates immediate surgery.

Allergy Warning

Nickel alert: The Ni-Cu-Ni coating contains nickel. If skin irritation occurs, cease working with magnets and wear gloves.

Protect data

Do not bring magnets near a wallet, laptop, or TV. The magnetism can permanently damage these devices and wipe information from cards.

Safety First! More info about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98