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SMZR 32x125 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140238

GTIN/EAN: 5906301813460

5.00

Diameter Ø

32 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

690 g

Magnetic Flux

~ 10 000 Gauss [±5%]

430.50 with VAT / pcs + price for transport

350.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SMZR 32x125 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 32x125 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140238
GTIN/EAN 5906301813460
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 690 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 32x125 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 32x125 / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 125 mm (L)
Active length 105 mm
Section count 4 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~764 g
Active area 106 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140238-2026
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Pulling force

Magnetic Field

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This gripper serves for instant distinction of steel (iron) from non-ferrous metals. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Thanks to this, work is more comfortable, and detection faster and more certain. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). If you are looking for automatic dropping, ask about models with a magnetic release system. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Advantages as well as disadvantages of neodymium magnets.

Advantages

Besides their immense magnetic power, neodymium magnets offer the following advantages:
  • They retain magnetic properties for almost 10 years – the loss is just ~1% (according to analyses),
  • Magnets perfectly defend themselves against loss of magnetization caused by external fields,
  • Thanks to the reflective finish, the layer of Ni-Cu-Ni, gold, or silver gives an modern appearance,
  • Magnets are distinguished by maximum magnetic induction on the outer layer,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for functioning at temperatures approaching 230°C and above...
  • Possibility of exact modeling and modifying to concrete conditions,
  • Significant place in modern technologies – they are utilized in hard drives, motor assemblies, medical equipment, and technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Disadvantages

Disadvantages of NdFeB magnets:
  • At strong impacts they can break, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating threads and complex shapes in magnets, we propose using casing - magnetic holder.
  • Potential hazard resulting from small fragments of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. Furthermore, small components of these magnets can be problematic in diagnostics medical after entering the body.
  • With large orders the cost of neodymium magnets is economically unviable,

Pull force analysis

Best holding force of the magnet in ideal parameterswhat it depends on?

The specified lifting capacity represents the peak performance, measured under ideal test conditions, specifically:
  • with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • whose transverse dimension equals approx. 10 mm
  • characterized by lack of roughness
  • without any air gap between the magnet and steel
  • during pulling in a direction vertical to the plane
  • in neutral thermal conditions

Determinants of lifting force in real conditions

Holding efficiency is affected by working environment parameters, such as (from most important):
  • Air gap (betwixt the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Loading method – catalog parameter refers to pulling vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Base massiveness – too thin plate does not close the flux, causing part of the power to be wasted to the other side.
  • Steel type – low-carbon steel gives the best results. Alloy admixtures lower magnetic properties and lifting capacity.
  • Surface finish – full contact is obtained only on polished steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Thermal environment – heating the magnet results in weakening of force. It is worth remembering the thermal limit for a given model.

Lifting capacity was assessed with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular detachment force, whereas under parallel forces the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate decreases the lifting capacity.

Precautions when working with neodymium magnets
Power loss in heat

Control the heat. Heating the magnet to high heat will destroy its properties and pulling force.

Fragile material

Despite metallic appearance, the material is brittle and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.

Phone sensors

Note: neodymium magnets generate a field that interferes with sensitive sensors. Keep a separation from your phone, tablet, and navigation systems.

Implant safety

People with a ICD should keep an absolute distance from magnets. The magnetism can interfere with the operation of the life-saving device.

Do not underestimate power

Use magnets with awareness. Their immense force can surprise even professionals. Be vigilant and do not underestimate their force.

Skin irritation risks

Some people experience a contact allergy to Ni, which is the standard coating for NdFeB magnets. Extended handling might lead to an allergic reaction. We recommend use protective gloves.

Hand protection

Large magnets can smash fingers in a fraction of a second. Do not place your hand between two strong magnets.

Do not give to children

Neodymium magnets are not intended for children. Eating multiple magnets may result in them connecting inside the digestive tract, which poses a direct threat to life and necessitates urgent medical intervention.

Protect data

Device Safety: Neodymium magnets can damage payment cards and sensitive devices (heart implants, hearing aids, timepieces).

Combustion hazard

Powder generated during machining of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Caution! Want to know more? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98