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SMZR 32x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140237

GTIN/EAN: 5906301813453

5.00

Diameter Ø

32 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

660 g

Magnetic Flux

~ 10 000 Gauss [±5%]

369.00 with VAT / pcs + price for transport

300.00 ZŁ net + 23% VAT / pcs

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Parameters along with form of a neodymium magnet can be reviewed with our magnetic calculator.

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Technical details - SMZR 32x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 32x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140237
GTIN/EAN 5906301813453
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 660 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 32x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 32x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~611 g
Active area 80 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140237-2026
Quick Unit Converter
Pulling force

Field Strength

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A manual separator is a basic tool for quick identification and sorting of metals. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). This is the simplest and fastest test to distinguish valuable non-ferrous metals from cheap steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Thanks to this, work is more comfortable, and detection faster and more certain. The neodymium version is currently the standard in professional scrap yards.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. The tool is durable, drop-resistant, and prepared for hard work.
In this model, collected metal must be torn off manually (preferably in a work glove). If you are looking for automatic dropping, ask about models with a magnetic release system. The sliding technique is more effective and requires less force than perpendicular tearing.

Advantages and disadvantages of rare earth magnets.

Advantages

Besides their high retention, neodymium magnets are valued for these benefits:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • They do not lose their magnetic properties even under strong external field,
  • A magnet with a shiny silver surface has an effective appearance,
  • Neodymium magnets deliver maximum magnetic induction on a contact point, which ensures high operational effectiveness,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the form) even at a temperature of 230°C or more...
  • Thanks to flexibility in designing and the ability to modify to client solutions,
  • Wide application in future technologies – they find application in magnetic memories, drive modules, diagnostic systems, also modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in small dimensions, which allows their use in small systems

Cons

Characteristics of disadvantages of neodymium magnets and proposals for their use:
  • At strong impacts they can crack, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Limited ability of producing threads in the magnet and complex forms - preferred is cover - mounting mechanism.
  • Health risk to health – tiny shards of magnets are risky, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, small elements of these magnets are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Highest magnetic holding forcewhat affects it?

Breakaway force was determined for ideal contact conditions, assuming:
  • on a base made of structural steel, optimally conducting the magnetic field
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with a plane cleaned and smooth
  • under conditions of no distance (surface-to-surface)
  • under axial force vector (90-degree angle)
  • in neutral thermal conditions

Impact of factors on magnetic holding capacity in practice

Please note that the application force will differ subject to the following factors, in order of importance:
  • Gap between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) significantly weakens the pulling force, often by half at just 0.5 mm.
  • Load vector – highest force is obtained only during pulling at a 90° angle. The shear force of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal restricts the attraction force (the magnet "punches through" it).
  • Chemical composition of the base – mild steel gives the best results. Alloy steels decrease magnetic permeability and holding force.
  • Base smoothness – the more even the surface, the better the adhesion and stronger the hold. Roughness acts like micro-gaps.
  • Thermal conditions – NdFeB sinters have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures gain strength (up to a certain limit).

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the load capacity is reduced by as much as 75%. In addition, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.

Safe handling of NdFeB magnets
Beware of splinters

Neodymium magnets are sintered ceramics, meaning they are prone to chipping. Collision of two magnets will cause them breaking into small pieces.

Safe operation

Before use, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Medical implants

For implant holders: Strong magnetic fields disrupt medical devices. Maintain minimum 30 cm distance or ask another person to work with the magnets.

Demagnetization risk

Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will destroy its magnetic structure and pulling force.

Combustion hazard

Powder produced during cutting of magnets is combustible. Do not drill into magnets without proper cooling and knowledge.

Warning for allergy sufferers

Allergy Notice: The Ni-Cu-Ni coating contains nickel. If an allergic reaction happens, immediately stop handling magnets and use protective gear.

Serious injuries

Large magnets can smash fingers instantly. Under no circumstances place your hand betwixt two attracting surfaces.

Protect data

Very strong magnetic fields can destroy records on payment cards, HDDs, and other magnetic media. Keep a distance of at least 10 cm.

Precision electronics

Navigation devices and smartphones are highly sensitive to magnetic fields. Close proximity with a strong magnet can ruin the internal compass in your phone.

Adults only

Neodymium magnets are not suitable for play. Accidental ingestion of multiple magnets may result in them attracting across intestines, which constitutes a direct threat to life and requires urgent medical intervention.

Safety First! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98