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SMZR 25x225 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140235

GTIN/EAN: 5906301813439

5.00
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
740 g
Magnetic Flux
~ 8 500 Gauss [±5%]

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Parameters along with shape of a neodymium magnet can be checked with our online calculation tool.

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Technical details - SMZR 25x225 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x225 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140235
GTIN/EAN 5906301813439
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 740 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x225 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x225 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 205 mm
Section count 8 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~839 g
Active area 161 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140235-2026
Measurement Calculator

Magnet pull force


Magnetic Induction

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A manual separator is a basic tool for quick identification and sorting of metals. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. This is the simplest and fastest test to distinguish valuable non-ferrous metals from cheap steel.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. The tool is durable, drop-resistant, and prepared for hard work.
In this model, collected metal must be torn off manually (preferably in a work glove). If you are looking for automatic dropping, ask about models with a magnetic release system. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Advantages and disadvantages of Nd2Fe14B magnets.

Pros

Apart from their strong holding force, neodymium magnets have these key benefits:
  • Their power is maintained, and after around ten years it drops only by ~1% (according to research),
  • They are noted for resistance to demagnetization induced by external field influence,
  • A magnet with a metallic silver surface has better aesthetics,
  • Neodymium magnets achieve maximum magnetic induction on a small area, which allows for strong attraction,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Thanks to modularity in constructing and the ability to adapt to individual projects,
  • Universal use in advanced technology sectors – they find application in data components, electromotive mechanisms, advanced medical instruments, and modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in small dimensions, which allows their use in miniature devices

Disadvantages

Drawbacks and weaknesses of neodymium magnets: tips and applications.
  • At very strong impacts they can crack, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Limited possibility of making threads in the magnet and complex shapes - preferred is casing - magnet mounting.
  • Health risk resulting from small fragments of magnets are risky, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that small elements of these devices are able to complicate diagnosis medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Lifting parameters

Maximum lifting force for a neodymium magnet – what affects it?

Holding force of 0.00 kg is a result of laboratory testing performed under standard conditions:
  • using a sheet made of mild steel, acting as a ideal flux conductor
  • whose thickness is min. 10 mm
  • with a surface perfectly flat
  • without any insulating layer between the magnet and steel
  • for force applied at a right angle (pull-off, not shear)
  • at standard ambient temperature

Practical lifting capacity: influencing factors

Real force is influenced by working environment parameters, including (from priority):
  • Clearance – existence of foreign body (rust, tape, air) interrupts the magnetic circuit, which reduces power steeply (even by 50% at 0.5 mm).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Element thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Steel type – low-carbon steel attracts best. Alloy admixtures lower magnetic properties and holding force.
  • Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Temperature – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under perpendicular forces, in contrast under shearing force the holding force is lower. Moreover, even a small distance between the magnet and the plate decreases the holding force.

Safe handling of NdFeB magnets
Nickel allergy

Certain individuals have a contact allergy to Ni, which is the standard coating for neodymium magnets. Extended handling can result in a rash. It is best to use safety gloves.

Eye protection

Watch out for shards. Magnets can fracture upon violent connection, launching shards into the air. Eye protection is mandatory.

Health Danger

People with a heart stimulator must keep an large gap from magnets. The magnetism can disrupt the operation of the implant.

Threat to electronics

Powerful magnetic fields can destroy records on payment cards, hard drives, and storage devices. Maintain a gap of min. 10 cm.

Swallowing risk

Only for adults. Tiny parts can be swallowed, leading to severe trauma. Keep away from children and animals.

Power loss in heat

Control the heat. Exposing the magnet to high heat will ruin its properties and strength.

Bone fractures

Pinching hazard: The attraction force is so great that it can cause hematomas, pinching, and broken bones. Protective gloves are recommended.

GPS and phone interference

A strong magnetic field disrupts the functioning of magnetometers in smartphones and GPS navigation. Do not bring magnets close to a smartphone to avoid damaging the sensors.

Conscious usage

Before starting, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Flammability

Fire hazard: Neodymium dust is explosive. Do not process magnets in home conditions as this risks ignition.

Attention! Details about hazards in the article: Safety of working with magnets.