SMZR 25x225 / N52 - magnetic separator with handle
magnetic separator with handle
Catalog no 140235
GTIN/EAN: 5906301813439
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
740 g
Magnetic Flux
~ 8 500 Gauss [±5%]
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Physical properties - SMZR 25x225 / N52 - magnetic separator with handle
Specification / characteristics - SMZR 25x225 / N52 - magnetic separator with handle
| properties | values |
|---|---|
| Cat. no. | 140235 |
| GTIN/EAN | 5906301813439 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 740 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SMZR 25x225 / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 205 | mm |
| Section count | 8 | modules |
| Dead zone | 20 | mm (Blaszka 2mm + Gwint 18mm) |
| Weight (est.) | ~839 | g |
| Active area | 161 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
View also products
Advantages as well as disadvantages of neodymium magnets.
Pros
- They do not lose magnetism, even during nearly ten years – the reduction in strength is only ~1% (theoretically),
- They feature excellent resistance to weakening of magnetic properties as a result of external fields,
- By covering with a smooth layer of nickel, the element gains an modern look,
- Magnets are distinguished by huge magnetic induction on the outer layer,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the shape) even at a temperature of 230°C or more...
- Thanks to flexibility in forming and the capacity to modify to individual projects,
- Huge importance in future technologies – they are commonly used in magnetic memories, electric drive systems, advanced medical instruments, and complex engineering applications.
- Thanks to concentrated force, small magnets offer high operating force, with minimal size,
Limitations
- To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
- When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can rust. Therefore during using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in creating nuts and complex shapes in magnets, we recommend using cover - magnetic holder.
- Possible danger to health – tiny shards of magnets are risky, when accidentally swallowed, which becomes key in the context of child safety. It is also worth noting that small components of these magnets are able to complicate diagnosis medical after entering the body.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities
Pull force analysis
Maximum magnetic pulling force – what affects it?
- using a sheet made of high-permeability steel, functioning as a magnetic yoke
- with a thickness no less than 10 mm
- with a plane cleaned and smooth
- without any clearance between the magnet and steel
- under axial force direction (90-degree angle)
- at conditions approx. 20°C
Determinants of practical lifting force of a magnet
- Air gap (between the magnet and the metal), as even a microscopic clearance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or debris).
- Force direction – catalog parameter refers to detachment vertically. When attempting to slide, the magnet holds significantly lower power (often approx. 20-30% of nominal force).
- Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
- Steel type – mild steel gives the best results. Alloy steels reduce magnetic properties and lifting capacity.
- Surface condition – ground elements guarantee perfect abutment, which increases field saturation. Uneven metal weaken the grip.
- Thermal factor – high temperature reduces magnetic field. Too high temperature can permanently damage the magnet.
Lifting capacity testing was carried out on a smooth plate of optimal thickness, under a perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet and the plate lowers the lifting capacity.
Safety rules for work with neodymium magnets
Swallowing risk
Always store magnets out of reach of children. Choking hazard is significant, and the consequences of magnets connecting inside the body are life-threatening.
Medical implants
Individuals with a heart stimulator should keep an absolute distance from magnets. The magnetism can interfere with the operation of the life-saving device.
Bone fractures
Protect your hands. Two large magnets will snap together instantly with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!
Magnetic media
Equipment safety: Strong magnets can damage data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).
Do not overheat magnets
Monitor thermal conditions. Heating the magnet to high heat will ruin its properties and pulling force.
Keep away from electronics
A powerful magnetic field negatively affects the functioning of magnetometers in phones and GPS navigation. Keep magnets near a smartphone to prevent damaging the sensors.
Sensitization to coating
Allergy Notice: The Ni-Cu-Ni coating consists of nickel. If redness happens, cease handling magnets and wear gloves.
Conscious usage
Before starting, check safety instructions. Uncontrolled attraction can destroy the magnet or hurt your hand. Be predictive.
Protective goggles
Watch out for shards. Magnets can fracture upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.
Mechanical processing
Mechanical processing of NdFeB material carries a risk of fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
