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SMZR 25x225 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140235

GTIN/EAN: 5906301813439

5.00

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

740 g

Magnetic Flux

~ 8 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

bulk discounts:

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Detailed specification - SMZR 25x225 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x225 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140235
GTIN/EAN 5906301813439
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 740 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x225 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x225 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 205 mm
Section count 8 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~839 g
Active area 161 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140235-2026
Magnet Unit Converter
Force (pull)

Magnetic Induction

Other offers

It is an essential at every scrap yard, waste sorting plant, and workshop. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. A lighter tool allows for longer work without wrist and arm pain. This is a modern solution displacing heavy and weak ferrite magnets.
The construction consists of a hermetic can protecting the magnet and an ergonomic handle. Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x225 / N52) do not have a release mechanism and require manual cleaning. If you are looking for automatic dropping, ask about models with a magnetic release system. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Pros and cons of neodymium magnets.

Advantages

Besides their exceptional magnetic power, neodymium magnets offer the following advantages:
  • They have unchanged lifting capacity, and over nearly 10 years their performance decreases symbolically – ~1% (in testing),
  • Neodymium magnets prove to be extremely resistant to demagnetization caused by external field sources,
  • By covering with a shiny layer of nickel, the element presents an nice look,
  • Magnetic induction on the working part of the magnet remains very high,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Due to the option of accurate shaping and adaptation to individualized projects, NdFeB magnets can be created in a variety of geometric configurations, which increases their versatility,
  • Key role in future technologies – they find application in mass storage devices, motor assemblies, precision medical tools, as well as other advanced devices.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Characteristics of disadvantages of neodymium magnets and ways of using them
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Limited ability of producing threads in the magnet and complex forms - preferred is casing - mounting mechanism.
  • Health risk to health – tiny shards of magnets pose a threat, if swallowed, which gains importance in the context of child health protection. Furthermore, small components of these products are able to disrupt the diagnostic process medical after entering the body.
  • Due to neodymium price, their price is higher than average,

Pull force analysis

Maximum lifting force for a neodymium magnet – what contributes to it?

Breakaway force was determined for ideal contact conditions, taking into account:
  • using a sheet made of high-permeability steel, acting as a ideal flux conductor
  • with a thickness of at least 10 mm
  • characterized by even structure
  • with total lack of distance (no impurities)
  • during detachment in a direction vertical to the plane
  • at conditions approx. 20°C

Practical aspects of lifting capacity – factors

Effective lifting capacity impacted by specific conditions, mainly (from priority):
  • Gap between magnet and steel – every millimeter of distance (caused e.g. by varnish or dirt) significantly weakens the pulling force, often by half at just 0.5 mm.
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Base massiveness – too thin sheet does not close the flux, causing part of the power to be lost to the other side.
  • Steel grade – the best choice is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Smoothness – full contact is possible only on polished steel. Any scratches and bumps create air cushions, reducing force.
  • Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was performed on a smooth plate of suitable thickness, under a perpendicular pulling force, whereas under attempts to slide the magnet the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the holding force.

Safety rules for work with NdFeB magnets
Finger safety

Watch your fingers. Two large magnets will join instantly with a force of massive weight, crushing everything in their path. Exercise extreme caution!

Adults only

Only for adults. Small elements pose a choking risk, leading to severe trauma. Store out of reach of children and animals.

Shattering risk

NdFeB magnets are sintered ceramics, which means they are prone to chipping. Collision of two magnets leads to them cracking into shards.

Dust explosion hazard

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Conscious usage

Handle magnets consciously. Their powerful strength can surprise even experienced users. Be vigilant and respect their force.

Power loss in heat

Standard neodymium magnets (N-type) lose power when the temperature surpasses 80°C. The loss of strength is permanent.

Medical implants

Life threat: Strong magnets can turn off heart devices and defibrillators. Do not approach if you have medical devices.

Magnetic interference

GPS units and mobile phones are highly sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Threat to electronics

Avoid bringing magnets near a wallet, laptop, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Nickel allergy

Studies show that the nickel plating (the usual finish) is a strong allergen. If you have an allergy, prevent direct skin contact and select coated magnets.

Caution! Details about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98