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SM 25x250 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130371

GTIN/EAN: 5906301813194

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

960 g

Magnetic Flux

~ 8 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Force as well as form of a neodymium magnet can be analyzed using our online calculation tool.

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Physical properties - SM 25x250 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130371
GTIN/EAN 5906301813194
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x250 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130371-2026
Measurement Calculator
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of rare earth magnets.

Strengths

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • Their strength remains stable, and after around ten years it drops only by ~1% (according to research),
  • They have excellent resistance to magnetism drop when exposed to opposing magnetic fields,
  • The use of an aesthetic finish of noble metals (nickel, gold, silver) causes the element to look better,
  • They show high magnetic induction at the operating surface, which increases their power,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, enabling functioning at temperatures reaching 230°C and above...
  • Due to the option of precise forming and customization to individualized projects, magnetic components can be manufactured in a broad palette of shapes and sizes, which increases their versatility,
  • Huge importance in electronics industry – they are commonly used in mass storage devices, electric motors, medical devices, as well as industrial machines.
  • Thanks to concentrated force, small magnets offer high operating force, with minimal size,

Weaknesses

Disadvantages of NdFeB magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously improves its durability.
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation and corrosion.
  • Due to limitations in realizing nuts and complicated shapes in magnets, we propose using a housing - magnetic holder.
  • Health risk to health – tiny shards of magnets pose a threat, if swallowed, which becomes key in the context of child health protection. Furthermore, tiny parts of these products can be problematic in diagnostics medical after entering the body.
  • With large orders the cost of neodymium magnets can be a barrier,

Pull force analysis

Maximum lifting capacity of the magnetwhat contributes to it?

Magnet power is the result of a measurement for the most favorable conditions, taking into account:
  • on a plate made of structural steel, perfectly concentrating the magnetic flux
  • with a cross-section no less than 10 mm
  • characterized by smoothness
  • without any air gap between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • at ambient temperature room level

Determinants of practical lifting force of a magnet

Bear in mind that the application force will differ depending on the following factors, starting with the most relevant:
  • Gap between magnet and steel – every millimeter of separation (caused e.g. by veneer or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – maximum parameter is obtained only during perpendicular pulling. The force required to slide of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
  • Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Steel grade – the best choice is high-permeability steel. Hardened steels may generate lower lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Rough surfaces reduce efficiency.
  • Thermal environment – temperature increase results in weakening of force. Check the thermal limit for a given model.

Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the holding force is lower. Additionally, even a slight gap between the magnet and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
GPS and phone interference

Note: rare earth magnets produce a field that confuses sensitive sensors. Maintain a safe distance from your mobile, tablet, and navigation systems.

Mechanical processing

Drilling and cutting of neodymium magnets carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

No play value

NdFeB magnets are not toys. Swallowing multiple magnets may result in them pinching intestinal walls, which constitutes a severe health hazard and requires immediate surgery.

Immense force

Exercise caution. Neodymium magnets act from a long distance and connect with huge force, often quicker than you can move away.

Sensitization to coating

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, cease working with magnets and use protective gear.

Demagnetization risk

Regular neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.

Pinching danger

Danger of trauma: The pulling power is so great that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.

Magnet fragility

Despite the nickel coating, the material is delicate and not impact-resistant. Do not hit, as the magnet may crumble into sharp, dangerous pieces.

Safe distance

Do not bring magnets close to a wallet, computer, or TV. The magnetic field can irreversibly ruin these devices and wipe information from cards.

Pacemakers

Medical warning: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have electronic implants.

Attention! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98