SM 25x250 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130371
GTIN/EAN: 5906301813194
Diameter Ø
25 mm [±1 mm]
Height
250 mm [±1 mm]
Weight
960 g
Magnetic Flux
~ 8 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power as well as shape of neodymium magnets can be estimated on our
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Detailed specification - SM 25x250 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 25x250 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130371 |
| GTIN/EAN | 5906301813194 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 250 mm [±1 mm] |
| Weight | 960 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 9 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x250 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 250 | mm (L) |
| Active length | 214 | mm |
| Section count | 9 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~933 | g |
| Active area | 168 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (9 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages and disadvantages of rare earth magnets.
Advantages
- They retain full power for almost 10 years – the loss is just ~1% (according to analyses),
- They have excellent resistance to weakening of magnetic properties due to opposing magnetic fields,
- A magnet with a smooth gold surface looks better,
- Magnets exhibit maximum magnetic induction on the surface,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
- Thanks to versatility in shaping and the capacity to customize to complex applications,
- Versatile presence in modern technologies – they are commonly used in computer drives, motor assemblies, precision medical tools, and modern systems.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in small systems
Cons
- To avoid cracks under impact, we recommend using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
- NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- We suggest casing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complex forms.
- Potential hazard related to microscopic parts of magnets are risky, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these devices are able to disrupt the diagnostic process medical when they are in the body.
- With mass production the cost of neodymium magnets can be a barrier,
Holding force characteristics
Optimal lifting capacity of a neodymium magnet – what contributes to it?
- with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
- with a thickness no less than 10 mm
- with an polished contact surface
- without any insulating layer between the magnet and steel
- for force acting at a right angle (pull-off, not shear)
- at ambient temperature room level
What influences lifting capacity in practice
- Clearance – existence of any layer (rust, tape, air) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
- Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the nominal value.
- Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
- Steel type – low-carbon steel gives the best results. Higher carbon content decrease magnetic properties and lifting capacity.
- Surface structure – the more even the plate, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
- Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.
Lifting capacity was determined by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as 75%. Moreover, even a small distance between the magnet and the plate lowers the holding force.
Safe handling of NdFeB magnets
Thermal limits
Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will destroy its properties and strength.
Implant safety
Life threat: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have electronic implants.
Physical harm
Watch your fingers. Two large magnets will snap together immediately with a force of massive weight, crushing anything in their path. Be careful!
Immense force
Use magnets with awareness. Their powerful strength can surprise even professionals. Stay alert and respect their force.
Protective goggles
Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into sharp, dangerous pieces.
Warning for allergy sufferers
Nickel alert: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, immediately stop handling magnets and wear gloves.
Mechanical processing
Machining of NdFeB material carries a risk of fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
Swallowing risk
Strictly store magnets away from children. Risk of swallowing is significant, and the consequences of magnets connecting inside the body are tragic.
GPS and phone interference
A strong magnetic field disrupts the functioning of compasses in phones and GPS navigation. Maintain magnets near a device to prevent damaging the sensors.
Magnetic media
Data protection: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, medical aids, timepieces).
