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SM 25x250 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130371

GTIN: 5906301813194

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

250 mm

Weight

0.01 g

762.60 ZŁ with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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SM 25x250 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x250 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130371

GTIN

5906301813194

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

250 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. In this way, it is possible to precisely remove ferromagnetic particles from different substances. An important element of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets placed in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the better. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. By contrast, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is highly recommended due to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their remarkable strength, neodymium magnets offer the following advantages:

They have constant strength, and over around 10 years their performance decreases symbolically – ~1% (according to theory),
They remain magnetized despite exposure to strong external fields,
In other words, due to the shiny silver coating, the magnet obtains an aesthetic appearance,
The outer field strength of the magnet shows advanced magnetic properties,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the freedom in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in various configurations, which increases their usage potential,
Significant impact in cutting-edge sectors – they are used in HDDs, electric motors, medical equipment and technologically developed systems,
Thanks to their concentrated strength, small magnets offer high magnetic performance, with minimal size,

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a heavy impact. If the magnets are exposed to physical collisions, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage and reinforces its overall durability,
High temperatures may significantly reduce the strength of neodymium magnets. Typically, above 80°C, they experience permanent weakening in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to damp air can rust. Therefore, for outdoor applications, we recommend waterproof types made of non-metallic composites,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is not feasible,
Potential hazard from tiny pieces may arise, if ingested accidentally, which is significant in the protection of children. Furthermore, small elements from these products may disrupt scanning if inside the body,
In cases of large-volume purchasing, neodymium magnet cost may not be economically viable,

Maximum holding power of the magnet – what contributes to it?

The given lifting capacity of the magnet means the maximum lifting force, assessed in the best circumstances, namely:

with mild steel, used as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a smooth surface
with zero air gap
under perpendicular detachment force
at room temperature

What influences lifting capacity in practice

In practice, the holding capacity of a magnet is conditioned by the following aspects, from crucial to less important:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under shearing force the holding force is lower. Moreover, even a minimal clearance {between} the magnet’s surface and the plate lowers the load capacity.

Exercise Caution with Neodymium Magnets

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Do not give neodymium magnets to children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are especially delicate, which leads to damage.

Neodymium magnets are extremely delicate, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets will jump and also contact together within a distance of several to almost 10 cm from each other.

Neodymium magnets are the strongest magnets ever created, and their strength can shock you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Warning!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous very strong neodymium magnets.