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SM 25x250 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130371

GTIN/EAN: 5906301813194

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

960 g

Magnetic Flux

~ 8 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Lifting power as well as shape of neodymium magnets can be estimated on our force calculator.

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Detailed specification - SM 25x250 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130371
GTIN/EAN 5906301813194
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x250 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130371-2026
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Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of rare earth magnets.

Advantages

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They retain full power for almost 10 years – the loss is just ~1% (according to analyses),
  • They have excellent resistance to weakening of magnetic properties due to opposing magnetic fields,
  • A magnet with a smooth gold surface looks better,
  • Magnets exhibit maximum magnetic induction on the surface,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
  • Thanks to versatility in shaping and the capacity to customize to complex applications,
  • Versatile presence in modern technologies – they are commonly used in computer drives, motor assemblies, precision medical tools, and modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in small systems

Cons

What to avoid - cons of neodymium magnets and ways of using them
  • To avoid cracks under impact, we recommend using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We suggest casing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complex forms.
  • Potential hazard related to microscopic parts of magnets are risky, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these devices are able to disrupt the diagnostic process medical when they are in the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

The load parameter shown represents the limit force, obtained under ideal test conditions, meaning:
  • with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • with a thickness no less than 10 mm
  • with an polished contact surface
  • without any insulating layer between the magnet and steel
  • for force acting at a right angle (pull-off, not shear)
  • at ambient temperature room level

What influences lifting capacity in practice

During everyday use, the actual holding force depends on a number of factors, ranked from crucial:
  • Clearance – existence of any layer (rust, tape, air) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
  • Steel type – low-carbon steel gives the best results. Higher carbon content decrease magnetic properties and lifting capacity.
  • Surface structure – the more even the plate, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity was determined by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as 75%. Moreover, even a small distance between the magnet and the plate lowers the holding force.

Safe handling of NdFeB magnets
Thermal limits

Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will destroy its properties and strength.

Implant safety

Life threat: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have electronic implants.

Physical harm

Watch your fingers. Two large magnets will snap together immediately with a force of massive weight, crushing anything in their path. Be careful!

Immense force

Use magnets with awareness. Their powerful strength can surprise even professionals. Stay alert and respect their force.

Protective goggles

Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into sharp, dangerous pieces.

Warning for allergy sufferers

Nickel alert: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, immediately stop handling magnets and wear gloves.

Mechanical processing

Machining of NdFeB material carries a risk of fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.

Swallowing risk

Strictly store magnets away from children. Risk of swallowing is significant, and the consequences of magnets connecting inside the body are tragic.

GPS and phone interference

A strong magnetic field disrupts the functioning of compasses in phones and GPS navigation. Maintain magnets near a device to prevent damaging the sensors.

Magnetic media

Data protection: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, medical aids, timepieces).

Danger! Learn more about risks in the article: Magnet Safety Guide.