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SM 25x250 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130371

GTIN/EAN: 5906301813194

5.00
Diameter Ø
25 mm [±1 mm]
Height
250 mm [±1 mm]
Weight
960 g
Magnetic Flux
~ 8 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 zł net + 23% VAT / pcs

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Detailed specification - SM 25x250 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130371
GTIN/EAN 5906301813194
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x250 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Technical and environmental data

Chemical composition

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130371-2026
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Pulling force


Magnetic Field

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Strengths

Apart from their strong holding force, neodymium magnets have these key benefits:
  • They have stable power, and over around 10 years their attraction force decreases symbolically – ~1% (according to theory),
  • They maintain their magnetic properties even under strong external field,
  • In other words, due to the aesthetic finish of gold, the element becomes visually attractive,
  • Magnetic induction on the working part of the magnet remains maximum,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of individual creating and adapting to defined requirements,
  • Wide application in advanced technology sectors – they serve a role in hard drives, drive modules, precision medical tools, as well as other advanced devices.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of neodymium magnets:
  • At strong impacts they can crack, therefore we recommend placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • We recommend cover - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complex forms.
  • Possible danger to health – tiny shards of magnets are risky, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Additionally, small elements of these devices are able to complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Holding force characteristics

Maximum holding power of the magnet – what it depends on?

Information about lifting capacity was determined for optimal configuration, taking into account:
  • on a base made of structural steel, effectively closing the magnetic field
  • possessing a massiveness of min. 10 mm to avoid saturation
  • characterized by smoothness
  • with direct contact (no impurities)
  • for force acting at a right angle (in the magnet axis)
  • at room temperature

Key elements affecting lifting force

Bear in mind that the working load may be lower subject to elements below, starting with the most relevant:
  • Air gap (between the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) results in a drastic drop in lifting capacity by up to 50% (this also applies to paint, rust or debris).
  • Load vector – highest force is reached only during pulling at a 90° angle. The force required to slide of the magnet along the surface is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Plate thickness – too thin sheet causes magnetic saturation, causing part of the flux to be wasted to the other side.
  • Plate material – low-carbon steel attracts best. Higher carbon content reduce magnetic permeability and lifting capacity.
  • Surface condition – smooth surfaces ensure maximum contact, which improves field saturation. Uneven metal weaken the grip.
  • Operating temperature – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of suitable thickness, under perpendicular forces, however under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet’s surface and the plate decreases the holding force.

Safe handling of NdFeB magnets
Machining danger

Fire hazard: Rare earth powder is highly flammable. Do not process magnets without safety gear as this may cause fire.

Eye protection

Despite metallic appearance, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may shatter into sharp, dangerous pieces.

Medical implants

Warning for patients: Strong magnetic fields disrupt electronics. Keep at least 30 cm distance or ask another person to handle the magnets.

Adults only

NdFeB magnets are not suitable for play. Accidental ingestion of several magnets can lead to them attracting across intestines, which poses a direct threat to life and necessitates urgent medical intervention.

Physical harm

Danger of trauma: The pulling power is so immense that it can result in blood blisters, crushing, and even bone fractures. Use thick gloves.

Magnetic interference

A powerful magnetic field disrupts the operation of magnetometers in phones and GPS navigation. Maintain magnets near a smartphone to prevent breaking the sensors.

Permanent damage

Monitor thermal conditions. Exposing the magnet to high heat will permanently weaken its properties and strength.

Magnetic media

Very strong magnetic fields can destroy records on payment cards, hard drives, and other magnetic media. Stay away of min. 10 cm.

Avoid contact if allergic

Medical facts indicate that nickel (the usual finish) is a strong allergen. If you have an allergy, prevent touching magnets with bare hands or opt for encased magnets.

Safe operation

Before starting, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Think ahead.

Warning! Learn more about hazards in the article: Magnet Safety Guide.