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SMZR 25x150 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140234

GTIN/EAN: 5906301813422

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

640 g

Magnetic Flux

~ 8 500 Gauss [±5%]

430.50 with VAT / pcs + price for transport

350.00 ZŁ net + 23% VAT / pcs

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Force as well as appearance of a neodymium magnet can be calculated using our power calculator.

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Technical of the product - SMZR 25x150 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x150 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140234
GTIN/EAN 5906301813422
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 640 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x150 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x150 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 130 mm
Section count 5 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~560 g
Active area 102 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (5 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140234-2026
Measurement Calculator
Magnet pull force

Field Strength

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This gripper serves for instant distinction of steel (iron) from non-ferrous metals. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Thanks to this, work is more comfortable, and detection faster and more certain. The neodymium version is currently the standard in professional scrap yards.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). If you are looking for automatic dropping, ask about models with a magnetic release system. The sliding technique is more effective and requires less force than perpendicular tearing.

Pros as well as cons of rare earth magnets.

Pros

Apart from their notable magnetic energy, neodymium magnets have these key benefits:
  • They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (according to tests),
  • They feature excellent resistance to weakening of magnetic properties when exposed to external fields,
  • The use of an refined finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • Neodymium magnets achieve maximum magnetic induction on a contact point, which increases force concentration,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can function (depending on the shape) even at a temperature of 230°C or more...
  • In view of the potential of free forming and customization to individualized projects, magnetic components can be created in a variety of forms and dimensions, which increases their versatility,
  • Key role in modern industrial fields – they find application in HDD drives, brushless drives, diagnostic systems, as well as modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which makes them useful in compact constructions

Cons

Disadvantages of neodymium magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing nuts and complicated shapes in magnets, we recommend using a housing - magnetic mount.
  • Possible danger to health – tiny shards of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child safety. It is also worth noting that tiny parts of these devices are able to be problematic in diagnostics medical after entering the body.
  • Due to neodymium price, their price is relatively high,

Pull force analysis

Maximum lifting capacity of the magnetwhat it depends on?

Information about lifting capacity is the result of a measurement for ideal contact conditions, taking into account:
  • with the contact of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • whose thickness equals approx. 10 mm
  • characterized by even structure
  • without any air gap between the magnet and steel
  • during detachment in a direction perpendicular to the plane
  • in neutral thermal conditions

Impact of factors on magnetic holding capacity in practice

It is worth knowing that the magnet holding may be lower subject to the following factors, in order of importance:
  • Clearance – the presence of any layer (rust, tape, air) acts as an insulator, which reduces power rapidly (even by 50% at 0.5 mm).
  • Load vector – highest force is reached only during perpendicular pulling. The shear force of the magnet along the plate is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of generating force.
  • Plate material – low-carbon steel gives the best results. Alloy steels lower magnetic properties and lifting capacity.
  • Surface quality – the more even the surface, the better the adhesion and higher the lifting capacity. Unevenness creates an air distance.
  • Thermal factor – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet’s surface and the plate lowers the holding force.

Warnings
Magnets are brittle

NdFeB magnets are sintered ceramics, meaning they are very brittle. Impact of two magnets will cause them cracking into small pieces.

Bone fractures

Pinching hazard: The attraction force is so immense that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.

Safe distance

Data protection: Neodymium magnets can damage payment cards and delicate electronics (heart implants, medical aids, timepieces).

Compass and GPS

A powerful magnetic field disrupts the operation of compasses in phones and navigation systems. Do not bring magnets near a smartphone to prevent breaking the sensors.

Avoid contact if allergic

Allergy Notice: The Ni-Cu-Ni coating consists of nickel. If skin irritation happens, cease handling magnets and wear gloves.

This is not a toy

Only for adults. Small elements pose a choking risk, leading to serious injuries. Store away from kids and pets.

Warning for heart patients

Warning for patients: Powerful magnets disrupt medical devices. Maintain minimum 30 cm distance or request help to work with the magnets.

Demagnetization risk

Avoid heat. NdFeB magnets are susceptible to temperature. If you require resistance above 80°C, look for HT versions (H, SH, UH).

Do not underestimate power

Before use, check safety instructions. Sudden snapping can destroy the magnet or hurt your hand. Be predictive.

Do not drill into magnets

Drilling and cutting of neodymium magnets carries a risk of fire hazard. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.

Warning! Want to know more? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98