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SMZR 25x150 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140234

GTIN/EAN: 5906301813422

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

640 g

Magnetic Flux

~ 8 500 Gauss [±5%]

430.50 with VAT / pcs + price for transport

350.00 ZŁ net + 23% VAT / pcs

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Product card - SMZR 25x150 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x150 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140234
GTIN/EAN 5906301813422
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 640 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x150 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x150 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 130 mm
Section count 5 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~560 g
Active area 102 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (5 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140234-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

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This gripper serves for instant distinction of steel (iron) from non-ferrous metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It can be used to collect scattered nails and screws from hard-to-reach places.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). We also offer versions where pulling the handle automatically drops collected material. The sliding technique is more effective and requires less force than perpendicular tearing.

Advantages as well as disadvantages of rare earth magnets.

Benefits

Besides their stability, neodymium magnets are valued for these benefits:
  • They retain attractive force for around 10 years – the drop is just ~1% (in theory),
  • They maintain their magnetic properties even under external field action,
  • Thanks to the smooth finish, the coating of nickel, gold-plated, or silver-plated gives an aesthetic appearance,
  • Magnets exhibit extremely high magnetic induction on the active area,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of precise machining as well as modifying to precise applications,
  • Huge importance in modern technologies – they find application in computer drives, electromotive mechanisms, advanced medical instruments, and industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which makes them useful in small systems

Limitations

Problematic aspects of neodymium magnets and proposals for their use:
  • At strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
  • Due to limitations in creating nuts and complex shapes in magnets, we recommend using cover - magnetic mount.
  • Possible danger to health – tiny shards of magnets pose a threat, if swallowed, which is particularly important in the context of child health protection. Furthermore, small components of these devices are able to be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what contributes to it?

The force parameter is a result of laboratory testing performed under specific, ideal conditions:
  • using a plate made of mild steel, acting as a ideal flux conductor
  • with a thickness of at least 10 mm
  • with a plane perfectly flat
  • under conditions of no distance (metal-to-metal)
  • during pulling in a direction perpendicular to the plane
  • in temp. approx. 20°C

Practical aspects of lifting capacity – factors

Please note that the working load may be lower depending on the following factors, starting with the most relevant:
  • Gap (between the magnet and the metal), since even a microscopic clearance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, corrosion or dirt).
  • Loading method – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits much less (typically approx. 20-30% of maximum force).
  • Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Steel grade – ideal substrate is high-permeability steel. Stainless steels may have worse magnetic properties.
  • Surface finish – full contact is obtained only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Heat – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and in frost gain strength (up to a certain limit).

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Safe handling of neodymium magnets
Handling guide

Exercise caution. Rare earth magnets act from a distance and snap with huge force, often quicker than you can move away.

Electronic devices

Avoid bringing magnets close to a wallet, laptop, or TV. The magnetic field can irreversibly ruin these devices and erase data from cards.

Dust is flammable

Dust created during cutting of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.

Impact on smartphones

Be aware: rare earth magnets generate a field that confuses precision electronics. Maintain a safe distance from your mobile, tablet, and navigation systems.

Bodily injuries

Large magnets can crush fingers in a fraction of a second. Never place your hand betwixt two attracting surfaces.

Keep away from children

These products are not intended for children. Eating several magnets may result in them connecting inside the digestive tract, which constitutes a critical condition and necessitates immediate surgery.

Thermal limits

Standard neodymium magnets (N-type) lose magnetization when the temperature goes above 80°C. The loss of strength is permanent.

Health Danger

Patients with a ICD have to maintain an absolute distance from magnets. The magnetic field can interfere with the operation of the implant.

Allergy Warning

Studies show that nickel (the usual finish) is a strong allergen. If your skin reacts to metals, prevent direct skin contact and opt for versions in plastic housing.

Shattering risk

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. We recommend safety glasses.

Caution! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98