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SMZR 25x150 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140234

GTIN/EAN: 5906301813422

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

640 g

Magnetic Flux

~ 8 500 Gauss [±5%]

430.50 with VAT / pcs + price for transport

350.00 ZŁ net + 23% VAT / pcs

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Force and form of neodymium magnets can be verified using our force calculator.

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Technical parameters of the product - SMZR 25x150 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x150 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140234
GTIN/EAN 5906301813422
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 640 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x150 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x150 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 130 mm
Section count 5 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~560 g
Active area 102 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (5 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140234-2026
Measurement Calculator
Force (pull)

Magnetic Induction

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A manual separator is a basic tool for quick identification and sorting of metals. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. The tool is durable, drop-resistant, and prepared for hard work.
Standard manual separators (such as SMZR 25x150 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. The sliding technique is more effective and requires less force than perpendicular tearing.

Strengths and weaknesses of Nd2Fe14B magnets.

Benefits

Besides their durability, neodymium magnets are valued for these benefits:
  • They do not lose magnetism, even over nearly 10 years – the decrease in power is only ~1% (according to tests),
  • They show high resistance to demagnetization induced by presence of other magnetic fields,
  • The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • The surface of neodymium magnets generates a maximum magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Possibility of exact machining and adjusting to concrete conditions,
  • Significant place in electronics industry – they are utilized in computer drives, electric motors, diagnostic systems, as well as modern systems.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

Disadvantages of neodymium magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only protects the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in producing threads and complicated shapes in magnets, we propose using casing - magnetic holder.
  • Health risk to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small components of these devices can be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Breakaway strength of the magnet in ideal conditionswhat affects it?

Magnet power was defined for ideal contact conditions, assuming:
  • with the application of a sheet made of special test steel, guaranteeing full magnetic saturation
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • with an ideally smooth contact surface
  • with direct contact (no coatings)
  • for force acting at a right angle (in the magnet axis)
  • at conditions approx. 20°C

What influences lifting capacity in practice

Please note that the magnet holding may be lower subject to the following factors, in order of importance:
  • Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of generating force.
  • Steel grade – the best choice is high-permeability steel. Hardened steels may attract less.
  • Surface condition – ground elements guarantee perfect abutment, which improves force. Rough surfaces reduce efficiency.
  • Thermal environment – heating the magnet results in weakening of induction. Check the maximum operating temperature for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as 5 times. Moreover, even a slight gap between the magnet’s surface and the plate decreases the load capacity.

Warnings
Nickel coating and allergies

Certain individuals suffer from a contact allergy to nickel, which is the typical protective layer for NdFeB magnets. Extended handling might lead to an allergic reaction. We strongly advise wear safety gloves.

Respect the power

Handle with care. Rare earth magnets attract from a long distance and connect with huge force, often faster than you can react.

Swallowing risk

Absolutely keep magnets away from children. Risk of swallowing is high, and the effects of magnets clamping inside the body are life-threatening.

Do not overheat magnets

Keep cool. Neodymium magnets are sensitive to temperature. If you need operation above 80°C, ask us about special high-temperature series (H, SH, UH).

Machining danger

Drilling and cutting of NdFeB material carries a risk of fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Crushing force

Big blocks can crush fingers instantly. Never place your hand betwixt two attracting surfaces.

Threat to electronics

Equipment safety: Strong magnets can damage payment cards and delicate electronics (heart implants, hearing aids, mechanical watches).

Warning for heart patients

People with a pacemaker must keep an absolute distance from magnets. The magnetism can interfere with the operation of the implant.

Risk of cracking

Watch out for shards. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Eye protection is mandatory.

Precision electronics

Note: rare earth magnets generate a field that disrupts precision electronics. Keep a safe distance from your mobile, device, and navigation systems.

Safety First! Details about hazards in the article: Magnet Safety Guide.