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SM 18x150 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130271

GTIN: 5906301812739

no reviews

diameter Ø

18 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature

≤ 80 °C

332.10 PLN gross price (including VAT) / pcs +

270.00 PLN net price + 23% VAT / pcs

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Call us tel: +48 22 499 98 98 or write through contact form on our website. You can check the lifting capacity and the shape of magnet in our magnetic calculator magnetic calculator

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Specification: magnetic separator 18x150 [2xM5] / N42

Characteristics: magnetic separator 18x150 [2xM5] / N42
Properties
Values
catalog number
130271
GTIN
5906301812739
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
150 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 7 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, approved for contact with food.
Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets placed in a tube made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the better. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.
For creating the casings of magnetic separators - rollers, frequently stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, AISI 316 steel exhibits the best resistance thanks to its outstanding anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.
Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.
To properly maintain of neodymium magnetic rollers, it is recommended to clean them regularly from contaminants, avoid extreme temperatures up to 80°C, and washing after each use, avoiding temperatures up to 80°C. The rollers our rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and lose their strength. Magnetic field measurements are suggested to be conducted once every 24 months. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose strength over time - after 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They have exceptionally high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
  • Key role in advanced technologically fields – are utilized in computer drives, electric drive mechanisms, medical apparatus and various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Potential hazard associated with microscopic parts of magnets can be dangerous, if swallowed, which becomes significant in the context of children's health. It's also worth noting that miniscule components of these products are able to be problematic in medical diagnosis when they are in the body.

Handle Neodymium Magnets Carefully

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Neodymium magnets bounce and clash mutually within a radius of several to almost 10 cm from each other.

  Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets can become demagnetized at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are the strongest magnets ever created, and their power can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant swellings to your body and prevent damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Magnets made of neodymium are highly susceptible to damage, leading to breaking.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are very strong neodymium magnets?.
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tel: +48 888 99 98 98