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SM 18x150 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130271

GTIN: 5906301812739

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

332.10 ZŁ with VAT / pcs + price for transport

270.00 ZŁ net + 23% VAT / pcs

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SM 18x150 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x150 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130271

GTIN

5906301812739

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the better. However, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel exhibits the best resistance thanks to its excellent corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, you should washing after each use, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose strength over time - after about 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field very well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Wide application in the industry of new technologies – are utilized in hard drives, electric motors, medical equipment and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger to health from tiny fragments of magnets can be dangerous, in case of ingestion, which is crucial in the context of children's health. Furthermore, small elements of these devices can complicate diagnosis after entering the body.

Handle Neodymium Magnets Carefully

Neodymium magnets are highly delicate, they easily break as well as can crumble.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful magnets ever created, and their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from children.

Neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Caution!

So you are aware of why neodymium magnets are so dangerous, see the article titled How very dangerous are strong neodymium magnets?.