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SM 18x150 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130271

GTIN/EAN: 5906301812739

Diameter Ø

18 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

332.10 with VAT / pcs + price for transport

270.00 ZŁ net + 23% VAT / pcs

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Technical - SM 18x150 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x150 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130271
GTIN/EAN 5906301812739
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x150 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x150 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~290 g
Active area 64 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130271-2026
Measurement Calculator
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of neodymium magnets.

Advantages

Besides their high retention, neodymium magnets are valued for these benefits:
  • Their power is maintained, and after approximately 10 years it drops only by ~1% (theoretically),
  • They are extremely resistant to demagnetization induced by presence of other magnetic fields,
  • In other words, due to the aesthetic finish of nickel, the element gains a professional look,
  • Magnets have exceptionally strong magnetic induction on the active area,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Considering the ability of free forming and adaptation to specialized projects, NdFeB magnets can be created in a variety of geometric configurations, which amplifies use scope,
  • Fundamental importance in modern technologies – they are commonly used in HDD drives, brushless drives, advanced medical instruments, as well as multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Disadvantages

Cons of neodymium magnets and proposals for their use:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a strong case, which not only protects them against impacts but also increases their durability
  • Neodymium magnets lose their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • Due to limitations in creating nuts and complicated forms in magnets, we propose using casing - magnetic mechanism.
  • Health risk to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that small components of these products can be problematic in diagnostics medical when they are in the body.
  • Due to expensive raw materials, their price exceeds standard values,

Lifting parameters

Maximum lifting capacity of the magnetwhat affects it?

Magnet power was determined for the most favorable conditions, including:
  • using a base made of low-carbon steel, serving as a circuit closing element
  • with a cross-section minimum 10 mm
  • characterized by even structure
  • under conditions of gap-free contact (surface-to-surface)
  • during detachment in a direction vertical to the plane
  • in temp. approx. 20°C

Practical lifting capacity: influencing factors

Holding efficiency is affected by specific conditions, mainly (from most important):
  • Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – maximum parameter is reached only during perpendicular pulling. The shear force of the magnet along the surface is typically several times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Plate material – low-carbon steel attracts best. Alloy admixtures reduce magnetic properties and holding force.
  • Base smoothness – the more even the plate, the larger the contact zone and higher the lifting capacity. Roughness creates an air distance.
  • Thermal factor – hot environment weakens magnetic field. Too high temperature can permanently damage the magnet.

Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under parallel forces the lifting capacity is smaller. Additionally, even a slight gap between the magnet’s surface and the plate reduces the load capacity.

Precautions when working with NdFeB magnets
Thermal limits

Avoid heat. NdFeB magnets are susceptible to temperature. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Fire warning

Dust generated during cutting of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Compass and GPS

Remember: rare earth magnets produce a field that interferes with sensitive sensors. Keep a safe distance from your mobile, device, and GPS.

Risk of cracking

Protect your eyes. Magnets can fracture upon violent connection, ejecting shards into the air. Wear goggles.

Danger to pacemakers

Medical warning: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.

Do not give to children

Strictly keep magnets out of reach of children. Ingestion danger is high, and the effects of magnets connecting inside the body are very dangerous.

Avoid contact if allergic

Certain individuals have a hypersensitivity to nickel, which is the typical protective layer for NdFeB magnets. Extended handling might lead to dermatitis. It is best to use safety gloves.

Hand protection

Protect your hands. Two large magnets will join immediately with a force of several hundred kilograms, crushing anything in their path. Be careful!

Electronic hazard

Data protection: Strong magnets can ruin data carriers and sensitive devices (heart implants, medical aids, timepieces).

Safe operation

Be careful. Rare earth magnets act from a long distance and snap with massive power, often faster than you can react.

Safety First! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98