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SM 18x150 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130271

GTIN: 5906301812739

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

332.10 ZŁ with VAT / pcs + price for transport

270.00 ZŁ net + 23% VAT / pcs

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SM 18x150 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x150 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130271

GTIN

5906301812739

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to efficiently remove ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, intended for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, AISI 316 steel is recommended due to its excellent corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
Significant importance in modern technologies – are used in computer drives, electric drive mechanisms, medical devices and other modern machines.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Health risk associated with microscopic parts of magnets can be dangerous, when accidentally ingested, which becomes significant in the context of child safety. It's also worth noting that small elements of these products can hinder the diagnostic process after entering the body.

Handle Neodymium Magnets Carefully

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets will jump and touch together within a distance of several to almost 10 cm from each other.

Neodymium magnetic are characterized by their fragility, which can cause them to crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Do not give neodymium magnets to children.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Exercise caution!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous powerful neodymium magnets.