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SMZR 25x250 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140236

GTIN/EAN: 5906301813446

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

840 g

Magnetic Flux

~ 8 500 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Technical - SMZR 25x250 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x250 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140236
GTIN/EAN 5906301813446
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 840 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x250 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x250 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 230 mm
Section count 10 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~933 g
Active area 181 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140236-2026
Magnet Unit Converter
Force (pull)

Magnetic Induction

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A manual separator is a basic tool for quick identification and sorting of metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Strong neodymium field detects even weakly magnetic alloys and contaminants. The neodymium version is currently the standard in professional scrap yards.
The construction consists of a hermetic can protecting the magnet and an ergonomic handle. The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x250 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Strengths as well as weaknesses of rare earth magnets.

Strengths

Besides their stability, neodymium magnets are valued for these benefits:
  • They retain magnetic properties for around 10 years – the drop is just ~1% (according to analyses),
  • They have excellent resistance to weakening of magnetic properties as a result of external fields,
  • By applying a reflective coating of nickel, the element presents an aesthetic look,
  • Neodymium magnets generate maximum magnetic induction on a their surface, which ensures high operational effectiveness,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can function (depending on the shape) even at a temperature of 230°C or more...
  • Considering the possibility of free forming and customization to specialized solutions, magnetic components can be modeled in a broad palette of forms and dimensions, which amplifies use scope,
  • Universal use in innovative solutions – they are used in HDD drives, brushless drives, medical devices, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which allows their use in compact constructions

Limitations

What to avoid - cons of neodymium magnets: tips and applications.
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
  • When exposed to high temperature, neodymium magnets experience a drop in force. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • Due to limitations in producing nuts and complicated forms in magnets, we propose using casing - magnetic holder.
  • Possible danger related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the context of child safety. It is also worth noting that tiny parts of these products are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Maximum magnetic pulling forcewhat it depends on?

The lifting capacity listed is a measurement result conducted under the following configuration:
  • on a block made of mild steel, optimally conducting the magnetic field
  • whose transverse dimension equals approx. 10 mm
  • with an ground contact surface
  • without any clearance between the magnet and steel
  • under vertical application of breakaway force (90-degree angle)
  • at room temperature

Practical lifting capacity: influencing factors

Please note that the working load may be lower influenced by the following factors, in order of importance:
  • Air gap (between the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to varnish, rust or debris).
  • Force direction – declared lifting capacity refers to pulling vertically. When slipping, the magnet exhibits significantly lower power (typically approx. 20-30% of maximum force).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Material composition – not every steel attracts identically. High carbon content worsen the interaction with the magnet.
  • Surface structure – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal factor – hot environment reduces pulling force. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was determined with the use of a polished steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, however under shearing force the holding force is lower. Additionally, even a small distance between the magnet and the plate reduces the holding force.

Safe handling of NdFeB magnets
Do not drill into magnets

Drilling and cutting of neodymium magnets poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Eye protection

Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting sharp fragments into the air. Wear goggles.

Swallowing risk

Product intended for adults. Small elements pose a choking risk, leading to severe trauma. Keep out of reach of children and animals.

Crushing force

Large magnets can smash fingers in a fraction of a second. Under no circumstances put your hand betwixt two strong magnets.

Conscious usage

Before use, check safety instructions. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

Safe distance

Do not bring magnets close to a wallet, computer, or screen. The magnetism can permanently damage these devices and erase data from cards.

Heat warning

Control the heat. Heating the magnet above 80 degrees Celsius will permanently weaken its properties and strength.

Warning for allergy sufferers

A percentage of the population have a sensitization to nickel, which is the standard coating for NdFeB magnets. Frequent touching might lead to a rash. It is best to use safety gloves.

GPS and phone interference

Navigation devices and smartphones are highly sensitive to magnetic fields. Direct contact with a strong magnet can permanently damage the sensors in your phone.

Warning for heart patients

For implant holders: Powerful magnets affect medical devices. Maintain at least 30 cm distance or request help to work with the magnets.

Security! More info about risks in the article: Safety of working with magnets.