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SMZR 25x250 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140236

GTIN/EAN: 5906301813446

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

840 g

Magnetic Flux

~ 8 500 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Parameters along with shape of a neodymium magnet can be analyzed using our our magnetic calculator.

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Technical data of the product - SMZR 25x250 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x250 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140236
GTIN/EAN 5906301813446
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 840 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x250 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x250 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 230 mm
Section count 10 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~933 g
Active area 181 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140236-2026
Measurement Calculator
Force (pull)

Magnetic Field

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It is an essential at every scrap yard, waste sorting plant, and workshop. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). Tool ergonomics are key with frequent use by employees. The tool is durable, drop-resistant, and prepared for hard work.
Standard manual separators (such as SMZR 25x250 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Strengths and weaknesses of Nd2Fe14B magnets.

Benefits

Apart from their superior power, neodymium magnets have these key benefits:
  • They virtually do not lose strength, because even after ten years the performance loss is only ~1% (in laboratory conditions),
  • Neodymium magnets remain exceptionally resistant to loss of magnetic properties caused by external field sources,
  • By covering with a decorative coating of silver, the element acquires an aesthetic look,
  • Magnetic induction on the surface of the magnet turns out to be exceptional,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Thanks to the possibility of free shaping and adaptation to custom projects, magnetic components can be modeled in a broad palette of shapes and sizes, which amplifies use scope,
  • Universal use in electronics industry – they are commonly used in magnetic memories, electric drive systems, medical equipment, also modern systems.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We suggest a housing - magnetic holder, due to difficulties in creating threads inside the magnet and complex forms.
  • Health risk related to microscopic parts of magnets pose a threat, if swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small elements of these magnets are able to be problematic in diagnostics medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Highest magnetic holding forcewhat contributes to it?

Holding force of 0.00 kg is a measurement result executed under standard conditions:
  • on a plate made of structural steel, effectively closing the magnetic flux
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with an polished contact surface
  • without the slightest insulating layer between the magnet and steel
  • during pulling in a direction vertical to the plane
  • at ambient temperature approx. 20 degrees Celsius

Practical aspects of lifting capacity – factors

Holding efficiency is affected by specific conditions, including (from most important):
  • Gap (between the magnet and the metal), since even a tiny distance (e.g. 0.5 mm) can cause a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Direction of force – maximum parameter is available only during perpendicular pulling. The shear force of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
  • Steel thickness – insufficiently thick steel does not accept the full field, causing part of the power to be wasted into the air.
  • Material composition – different alloys attracts identically. Alloy additives weaken the attraction effect.
  • Surface finish – ideal contact is obtained only on polished steel. Rough texture reduce the real contact area, reducing force.
  • Thermal conditions – neodymium magnets have a negative temperature coefficient. When it is hot they lose power, and at low temperatures gain strength (up to a certain limit).

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the holding force is lower. Moreover, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Warnings
Handling guide

Before starting, check safety instructions. Sudden snapping can destroy the magnet or hurt your hand. Think ahead.

Do not overheat magnets

Avoid heat. Neodymium magnets are susceptible to temperature. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Keep away from electronics

Navigation devices and mobile phones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Risk of cracking

NdFeB magnets are sintered ceramics, meaning they are fragile like glass. Clashing of two magnets will cause them breaking into small pieces.

Implant safety

Individuals with a ICD should keep an large gap from magnets. The magnetism can stop the operation of the implant.

Electronic hazard

Do not bring magnets close to a purse, laptop, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Skin irritation risks

Certain individuals have a hypersensitivity to Ni, which is the common plating for neodymium magnets. Frequent touching might lead to a rash. We recommend wear safety gloves.

Swallowing risk

Adult use only. Tiny parts pose a choking risk, leading to intestinal necrosis. Store away from children and animals.

Combustion hazard

Dust generated during grinding of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Crushing risk

Protect your hands. Two large magnets will join instantly with a force of several hundred kilograms, destroying anything in their path. Be careful!

Security! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98