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SMZR 25x250 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140236

GTIN/EAN: 5906301813446

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

840 g

Magnetic Flux

~ 8 500 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Technical details - SMZR 25x250 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x250 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140236
GTIN/EAN 5906301813446
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 840 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x250 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x250 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 230 mm
Section count 10 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~933 g
Active area 181 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140236-2026
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Magnet pull force

Field Strength

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A manual separator is a basic tool for quick identification and sorting of metals. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It can be used to collect scattered nails and screws from hard-to-reach places.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x250 / N52) do not have a release mechanism and require manual cleaning. We also offer versions where pulling the handle automatically drops collected material. The sliding technique is more effective and requires less force than perpendicular tearing.

Pros and cons of Nd2Fe14B magnets.

Strengths

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They retain full power for almost 10 years – the loss is just ~1% (according to analyses),
  • They have excellent resistance to weakening of magnetic properties due to external magnetic sources,
  • The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to present itself better,
  • Magnetic induction on the working part of the magnet is strong,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of individual modeling as well as optimizing to individual applications,
  • Universal use in high-tech industry – they are utilized in mass storage devices, motor assemblies, diagnostic systems, also industrial machines.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating threads and complicated shapes in magnets, we propose using casing - magnetic mechanism.
  • Possible danger related to microscopic parts of magnets are risky, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that tiny parts of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Highest magnetic holding forcewhat contributes to it?

The specified lifting capacity represents the peak performance, recorded under laboratory conditions, namely:
  • on a base made of mild steel, perfectly concentrating the magnetic field
  • whose transverse dimension reaches at least 10 mm
  • characterized by lack of roughness
  • without the slightest insulating layer between the magnet and steel
  • during pulling in a direction perpendicular to the mounting surface
  • at room temperature

Lifting capacity in practice – influencing factors

Effective lifting capacity is affected by specific conditions, including (from priority):
  • Space between surfaces – every millimeter of distance (caused e.g. by varnish or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Steel grade – the best choice is high-permeability steel. Cast iron may have worse magnetic properties.
  • Surface structure – the more even the plate, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
  • Temperature influence – high temperature reduces magnetic field. Too high temperature can permanently damage the magnet.

Lifting capacity was assessed by applying a smooth steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under shearing force the lifting capacity is smaller. In addition, even a minimal clearance between the magnet and the plate lowers the lifting capacity.

Safety rules for work with NdFeB magnets
Dust explosion hazard

Fire warning: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this may cause fire.

Electronic devices

Avoid bringing magnets near a purse, computer, or screen. The magnetism can permanently damage these devices and wipe information from cards.

Phone sensors

Navigation devices and mobile phones are highly sensitive to magnetic fields. Close proximity with a strong magnet can decalibrate the sensors in your phone.

Demagnetization risk

Watch the temperature. Heating the magnet above 80 degrees Celsius will permanently weaken its properties and strength.

Shattering risk

Watch out for shards. Magnets can explode upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.

Allergy Warning

Allergy Notice: The Ni-Cu-Ni coating contains nickel. If redness occurs, cease handling magnets and wear gloves.

Adults only

Strictly store magnets away from children. Choking hazard is high, and the effects of magnets clamping inside the body are fatal.

Crushing risk

Risk of injury: The pulling power is so great that it can cause blood blisters, pinching, and broken bones. Use thick gloves.

Medical interference

Individuals with a ICD must maintain an absolute distance from magnets. The magnetism can stop the functioning of the implant.

Safe operation

Use magnets with awareness. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their power.

Danger! Need more info? Read our article: Why are neodymium magnets dangerous?