SMZR 25x250 / N52 - magnetic separator with handle
magnetic separator with handle
Catalog no 140236
GTIN/EAN: 5906301813446
Diameter Ø
25 mm [±1 mm]
Height
250 mm [±1 mm]
Weight
840 g
Magnetic Flux
~ 8 500 Gauss [±5%]
676.50 ZŁ with VAT / pcs + price for transport
550.00 ZŁ net + 23% VAT / pcs
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Technical details - SMZR 25x250 / N52 - magnetic separator with handle
Specification / characteristics - SMZR 25x250 / N52 - magnetic separator with handle
| properties | values |
|---|---|
| Cat. no. | 140236 |
| GTIN/EAN | 5906301813446 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 250 mm [±1 mm] |
| Weight | 840 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 9 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SMZR 25x250 / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 250 | mm (L) |
| Active length | 230 | mm |
| Section count | 10 | modules |
| Dead zone | 20 | mm (Blaszka 2mm + Gwint 18mm) |
| Weight (est.) | ~933 | g |
| Active area | 181 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of Nd2Fe14B magnets.
Strengths
- They retain full power for almost 10 years – the loss is just ~1% (according to analyses),
- They have excellent resistance to weakening of magnetic properties due to external magnetic sources,
- The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to present itself better,
- Magnetic induction on the working part of the magnet is strong,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
- Possibility of individual modeling as well as optimizing to individual applications,
- Universal use in high-tech industry – they are utilized in mass storage devices, motor assemblies, diagnostic systems, also industrial machines.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Weaknesses
- To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
- We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
- They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Due to limitations in creating threads and complicated shapes in magnets, we propose using casing - magnetic mechanism.
- Possible danger related to microscopic parts of magnets are risky, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that tiny parts of these magnets are able to be problematic in diagnostics medical when they are in the body.
- High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities
Pull force analysis
Highest magnetic holding force – what contributes to it?
- on a base made of mild steel, perfectly concentrating the magnetic field
- whose transverse dimension reaches at least 10 mm
- characterized by lack of roughness
- without the slightest insulating layer between the magnet and steel
- during pulling in a direction perpendicular to the mounting surface
- at room temperature
Lifting capacity in practice – influencing factors
- Space between surfaces – every millimeter of distance (caused e.g. by varnish or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
- Pull-off angle – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
- Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
- Steel grade – the best choice is high-permeability steel. Cast iron may have worse magnetic properties.
- Surface structure – the more even the plate, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
- Temperature influence – high temperature reduces magnetic field. Too high temperature can permanently damage the magnet.
Lifting capacity was assessed by applying a smooth steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under shearing force the lifting capacity is smaller. In addition, even a minimal clearance between the magnet and the plate lowers the lifting capacity.
Safety rules for work with NdFeB magnets
Dust explosion hazard
Fire warning: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this may cause fire.
Electronic devices
Avoid bringing magnets near a purse, computer, or screen. The magnetism can permanently damage these devices and wipe information from cards.
Phone sensors
Navigation devices and mobile phones are highly sensitive to magnetic fields. Close proximity with a strong magnet can decalibrate the sensors in your phone.
Demagnetization risk
Watch the temperature. Heating the magnet above 80 degrees Celsius will permanently weaken its properties and strength.
Shattering risk
Watch out for shards. Magnets can explode upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.
Allergy Warning
Allergy Notice: The Ni-Cu-Ni coating contains nickel. If redness occurs, cease handling magnets and wear gloves.
Adults only
Strictly store magnets away from children. Choking hazard is high, and the effects of magnets clamping inside the body are fatal.
Crushing risk
Risk of injury: The pulling power is so great that it can cause blood blisters, pinching, and broken bones. Use thick gloves.
Medical interference
Individuals with a ICD must maintain an absolute distance from magnets. The magnetism can stop the functioning of the implant.
Safe operation
Use magnets with awareness. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their power.
