SMZR 25x125 / N52 - magnetic separator with handle
magnetic separator with handle
Catalog no 140233
GTIN/EAN: 5906301813415
Diameter Ø
25 mm [±1 mm]
Height
125 mm [±1 mm]
Weight
540 g
Magnetic Flux
~ 8 500 Gauss [±5%]
424.35 ZŁ with VAT / pcs + price for transport
345.00 ZŁ net + 23% VAT / pcs
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Physical properties - SMZR 25x125 / N52 - magnetic separator with handle
Specification / characteristics - SMZR 25x125 / N52 - magnetic separator with handle
| properties | values |
|---|---|
| Cat. no. | 140233 |
| GTIN/EAN | 5906301813415 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 125 mm [±1 mm] |
| Weight | 540 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 4 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SMZR 25x125 / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 125 | mm (L) |
| Active length | 105 | mm |
| Section count | 4 | modules |
| Dead zone | 20 | mm (Blaszka 2mm + Gwint 18mm) |
| Weight (est.) | ~466 | g |
| Active area | 82 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (4 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of neodymium magnets.
Advantages
- Their strength is durable, and after approximately 10 years it decreases only by ~1% (according to research),
- Magnets perfectly resist against loss of magnetization caused by ambient magnetic noise,
- By applying a reflective coating of silver, the element presents an elegant look,
- Magnetic induction on the working part of the magnet is very high,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Possibility of precise machining as well as adjusting to atypical conditions,
- Huge importance in innovative solutions – they serve a role in magnetic memories, brushless drives, precision medical tools, and modern systems.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Disadvantages
- At very strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- They rust in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Limited ability of creating nuts in the magnet and complicated forms - preferred is casing - mounting mechanism.
- Health risk to health – tiny shards of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. Additionally, small elements of these magnets can be problematic in diagnostics medical in case of swallowing.
- Due to expensive raw materials, their price exceeds standard values,
Holding force characteristics
Maximum lifting capacity of the magnet – what contributes to it?
- with the contact of a yoke made of low-carbon steel, guaranteeing maximum field concentration
- with a cross-section no less than 10 mm
- with an ground touching surface
- with zero gap (without paint)
- during pulling in a direction vertical to the plane
- in neutral thermal conditions
Determinants of lifting force in real conditions
- Distance – existence of foreign body (paint, tape, air) interrupts the magnetic circuit, which reduces power rapidly (even by 50% at 0.5 mm).
- Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
- Steel thickness – too thin steel does not accept the full field, causing part of the power to be lost to the other side.
- Steel grade – the best choice is pure iron steel. Stainless steels may generate lower lifting capacity.
- Surface finish – full contact is obtained only on polished steel. Rough texture create air cushions, weakening the magnet.
- Temperature – heating the magnet causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.
Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, in contrast under parallel forces the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.
Precautions when working with NdFeB magnets
Heat sensitivity
Regular neodymium magnets (grade N) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.
GPS Danger
Navigation devices and smartphones are highly sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.
Nickel allergy
A percentage of the population experience a sensitization to Ni, which is the typical protective layer for neodymium magnets. Extended handling can result in skin redness. We recommend wear protective gloves.
Mechanical processing
Mechanical processing of NdFeB material poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
Physical harm
Protect your hands. Two powerful magnets will snap together immediately with a force of several hundred kilograms, crushing everything in their path. Exercise extreme caution!
Fragile material
Neodymium magnets are ceramic materials, which means they are fragile like glass. Clashing of two magnets will cause them shattering into small pieces.
Respect the power
Use magnets consciously. Their powerful strength can surprise even experienced users. Plan your moves and do not underestimate their force.
Warning for heart patients
People with a ICD must keep an large gap from magnets. The magnetism can disrupt the operation of the life-saving device.
Choking Hazard
Neodymium magnets are not intended for children. Accidental ingestion of several magnets can lead to them attracting across intestines, which poses a severe health hazard and necessitates immediate surgery.
Cards and drives
Device Safety: Neodymium magnets can ruin payment cards and delicate electronics (heart implants, medical aids, mechanical watches).
