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SMZR 25x125 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140233

GTIN/EAN: 5906301813415

5.00

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

540 g

Magnetic Flux

~ 8 500 Gauss [±5%]

424.35 with VAT / pcs + price for transport

345.00 ZŁ net + 23% VAT / pcs

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Physical properties - SMZR 25x125 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x125 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140233
GTIN/EAN 5906301813415
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 540 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x125 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x125 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 105 mm
Section count 4 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~466 g
Active area 82 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140233-2026
Magnet Unit Converter
Magnet pull force

Magnetic Field

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It is an essential at every scrap yard, waste sorting plant, and workshop. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). This is the simplest and fastest test to distinguish valuable non-ferrous metals from cheap steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Thanks to this, work is more comfortable, and detection faster and more certain. This is a modern solution displacing heavy and weak ferrite magnets.
The construction consists of a hermetic can protecting the magnet and an ergonomic handle. Tool ergonomics are key with frequent use by employees. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
It is a simple and reliable construction without moving parts, so cleaning consists of removing scrap. If you are looking for automatic dropping, ask about models with a magnetic release system. The sliding technique is more effective and requires less force than perpendicular tearing.

Strengths as well as weaknesses of neodymium magnets.

Advantages

Besides their tremendous field intensity, neodymium magnets offer the following advantages:
  • Their strength is durable, and after approximately 10 years it decreases only by ~1% (according to research),
  • Magnets perfectly resist against loss of magnetization caused by ambient magnetic noise,
  • By applying a reflective coating of silver, the element presents an elegant look,
  • Magnetic induction on the working part of the magnet is very high,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Possibility of precise machining as well as adjusting to atypical conditions,
  • Huge importance in innovative solutions – they serve a role in magnetic memories, brushless drives, precision medical tools, and modern systems.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Disadvantages

Problematic aspects of neodymium magnets: weaknesses and usage proposals
  • At very strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited ability of creating nuts in the magnet and complicated forms - preferred is casing - mounting mechanism.
  • Health risk to health – tiny shards of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. Additionally, small elements of these magnets can be problematic in diagnostics medical in case of swallowing.
  • Due to expensive raw materials, their price exceeds standard values,

Holding force characteristics

Maximum lifting capacity of the magnetwhat contributes to it?

The specified lifting capacity refers to the maximum value, recorded under laboratory conditions, specifically:
  • with the contact of a yoke made of low-carbon steel, guaranteeing maximum field concentration
  • with a cross-section no less than 10 mm
  • with an ground touching surface
  • with zero gap (without paint)
  • during pulling in a direction vertical to the plane
  • in neutral thermal conditions

Determinants of lifting force in real conditions

Effective lifting capacity is influenced by specific conditions, such as (from priority):
  • Distance – existence of foreign body (paint, tape, air) interrupts the magnetic circuit, which reduces power rapidly (even by 50% at 0.5 mm).
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Steel thickness – too thin steel does not accept the full field, causing part of the power to be lost to the other side.
  • Steel grade – the best choice is pure iron steel. Stainless steels may generate lower lifting capacity.
  • Surface finish – full contact is obtained only on polished steel. Rough texture create air cushions, weakening the magnet.
  • Temperature – heating the magnet causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, in contrast under parallel forces the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

Precautions when working with NdFeB magnets
Heat sensitivity

Regular neodymium magnets (grade N) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.

GPS Danger

Navigation devices and smartphones are highly sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Nickel allergy

A percentage of the population experience a sensitization to Ni, which is the typical protective layer for neodymium magnets. Extended handling can result in skin redness. We recommend wear protective gloves.

Mechanical processing

Mechanical processing of NdFeB material poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Physical harm

Protect your hands. Two powerful magnets will snap together immediately with a force of several hundred kilograms, crushing everything in their path. Exercise extreme caution!

Fragile material

Neodymium magnets are ceramic materials, which means they are fragile like glass. Clashing of two magnets will cause them shattering into small pieces.

Respect the power

Use magnets consciously. Their powerful strength can surprise even experienced users. Plan your moves and do not underestimate their force.

Warning for heart patients

People with a ICD must keep an large gap from magnets. The magnetism can disrupt the operation of the life-saving device.

Choking Hazard

Neodymium magnets are not intended for children. Accidental ingestion of several magnets can lead to them attracting across intestines, which poses a severe health hazard and necessitates immediate surgery.

Cards and drives

Device Safety: Neodymium magnets can ruin payment cards and delicate electronics (heart implants, medical aids, mechanical watches).

Important! Looking for details? Read our article: Are neodymium magnets dangerous?