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SMZR 25x125 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140233

GTIN/EAN: 5906301813415

5.00

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

540 g

Magnetic Flux

~ 8 500 Gauss [±5%]

369.00 with VAT / pcs + price for transport

300.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SMZR 25x125 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x125 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140233
GTIN/EAN 5906301813415
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 540 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x125 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x125 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 105 mm
Section count 4 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~466 g
Active area 82 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140233-2026
Measurement Calculator
Force (pull)

Magnetic Field

Other offers

A manual separator is a basic tool for quick identification and sorting of metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It can be used to collect scattered nails and screws from hard-to-reach places.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Strong neodymium field detects even weakly magnetic alloys and contaminants. The neodymium version is currently the standard in professional scrap yards.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). Models with a release lever (so-called grippers with a dropper) are also available in another category. The sliding technique is more effective and requires less force than perpendicular tearing.

Advantages as well as disadvantages of neodymium magnets.

Pros

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They retain magnetic properties for nearly ten years – the loss is just ~1% (in theory),
  • They do not lose their magnetic properties even under strong external field,
  • Thanks to the elegant finish, the layer of nickel, gold-plated, or silver gives an modern appearance,
  • Magnetic induction on the working layer of the magnet turns out to be very high,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the shape) even at a temperature of 230°C or more...
  • Thanks to versatility in forming and the ability to adapt to unusual requirements,
  • Versatile presence in electronics industry – they serve a role in HDD drives, electric motors, medical devices, also multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which enables their usage in compact constructions

Cons

Disadvantages of neodymium magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • We suggest casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complicated shapes.
  • Potential hazard resulting from small fragments of magnets pose a threat, if swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, small components of these magnets can disrupt the diagnostic process medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Maximum holding power of the magnet – what contributes to it?

Holding force of 0.00 kg is a theoretical maximum value executed under specific, ideal conditions:
  • on a block made of structural steel, perfectly concentrating the magnetic flux
  • possessing a thickness of at least 10 mm to avoid saturation
  • characterized by even structure
  • with total lack of distance (no paint)
  • under perpendicular force direction (90-degree angle)
  • at ambient temperature approx. 20 degrees Celsius

Determinants of lifting force in real conditions

It is worth knowing that the magnet holding will differ subject to elements below, starting with the most relevant:
  • Distance (betwixt the magnet and the metal), as even a very small distance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Direction of force – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – insufficiently thick plate does not close the flux, causing part of the power to be wasted to the other side.
  • Material type – ideal substrate is pure iron steel. Stainless steels may attract less.
  • Base smoothness – the smoother and more polished the surface, the better the adhesion and stronger the hold. Unevenness acts like micro-gaps.
  • Temperature influence – hot environment reduces pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under a perpendicular pulling force, however under attempts to slide the magnet the holding force is lower. Moreover, even a slight gap between the magnet and the plate lowers the lifting capacity.

Safe handling of neodymium magnets
Heat sensitivity

Control the heat. Heating the magnet to high heat will permanently weaken its magnetic structure and strength.

Keep away from computers

Very strong magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Keep a distance of min. 10 cm.

Nickel coating and allergies

Studies show that the nickel plating (the usual finish) is a common allergen. If you have an allergy, prevent touching magnets with bare hands or select encased magnets.

Product not for children

NdFeB magnets are not intended for children. Eating a few magnets may result in them attracting across intestines, which poses a direct threat to life and necessitates immediate surgery.

Machining danger

Combustion risk: Neodymium dust is highly flammable. Do not process magnets without safety gear as this may cause fire.

Threat to navigation

An intense magnetic field negatively affects the functioning of magnetometers in phones and navigation systems. Keep magnets near a device to avoid damaging the sensors.

Warning for heart patients

Patients with a ICD must maintain an safe separation from magnets. The magnetism can disrupt the functioning of the life-saving device.

Powerful field

Handle magnets with awareness. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their power.

Crushing force

Big blocks can crush fingers in a fraction of a second. Under no circumstances place your hand betwixt two strong magnets.

Material brittleness

Despite the nickel coating, the material is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into hazardous fragments.

Important! Want to know more? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98