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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Technical parameters of the product - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
Quick Unit Converter
Force (pull)

Magnetic Field

Other products

It is an essential at every scrap yard, waste sorting plant, and workshop. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. This is a modern solution displacing heavy and weak ferrite magnets.
The construction consists of a hermetic can protecting the magnet and an ergonomic handle. The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x100 / N52) do not have a release mechanism and require manual cleaning. We also offer versions where pulling the handle automatically drops collected material. The sliding technique is more effective and requires less force than perpendicular tearing.

Advantages and disadvantages of neodymium magnets.

Pros

Apart from their superior holding force, neodymium magnets have these key benefits:
  • They retain full power for nearly 10 years – the loss is just ~1% (according to analyses),
  • Neodymium magnets prove to be exceptionally resistant to magnetic field loss caused by external interference,
  • A magnet with a shiny silver surface has better aesthetics,
  • Magnets have extremely high magnetic induction on the outer layer,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of precise modeling as well as adjusting to concrete requirements,
  • Universal use in innovative solutions – they find application in mass storage devices, brushless drives, diagnostic systems, also complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which allows their use in small systems

Weaknesses

Characteristics of disadvantages of neodymium magnets: tips and applications.
  • To avoid cracks under impact, we recommend using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation and corrosion.
  • We recommend a housing - magnetic holder, due to difficulties in creating threads inside the magnet and complicated forms.
  • Potential hazard related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child safety. Additionally, small components of these products can be problematic in diagnostics medical when they are in the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

The lifting capacity listed is a result of laboratory testing performed under standard conditions:
  • with the application of a sheet made of special test steel, guaranteeing full magnetic saturation
  • with a cross-section no less than 10 mm
  • with a surface perfectly flat
  • under conditions of ideal adhesion (surface-to-surface)
  • for force acting at a right angle (pull-off, not shear)
  • at temperature room level

Practical lifting capacity: influencing factors

Please note that the working load will differ subject to the following factors, starting with the most relevant:
  • Clearance – existence of foreign body (rust, tape, air) acts as an insulator, which lowers power rapidly (even by 50% at 0.5 mm).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Base massiveness – too thin sheet does not close the flux, causing part of the flux to be wasted to the other side.
  • Material composition – not every steel reacts the same. Alloy additives weaken the interaction with the magnet.
  • Smoothness – full contact is obtained only on smooth steel. Rough texture reduce the real contact area, weakening the magnet.
  • Heat – neodymium magnets have a sensitivity to temperature. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity was determined using a smooth steel plate of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as fivefold. Moreover, even a small distance between the magnet’s surface and the plate decreases the lifting capacity.

Safety rules for work with neodymium magnets
Handling rules

Before use, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Permanent damage

Control the heat. Heating the magnet to high heat will destroy its magnetic structure and strength.

Allergic reactions

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If an allergic reaction happens, cease handling magnets and wear gloves.

Risk of cracking

Neodymium magnets are ceramic materials, meaning they are very brittle. Collision of two magnets leads to them cracking into shards.

Danger to the youngest

Product intended for adults. Small elements pose a choking risk, leading to serious injuries. Store out of reach of kids and pets.

Pacemakers

People with a pacemaker must keep an absolute distance from magnets. The magnetism can stop the operation of the implant.

Keep away from electronics

GPS units and mobile phones are extremely sensitive to magnetism. Direct contact with a powerful NdFeB magnet can permanently damage the sensors in your phone.

Protect data

Avoid bringing magnets near a wallet, computer, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Crushing risk

Risk of injury: The attraction force is so great that it can result in hematomas, pinching, and broken bones. Use thick gloves.

Flammability

Dust produced during cutting of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Warning! Looking for details? Read our article: Why are neodymium magnets dangerous?