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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Parameters along with shape of a magnet can be tested using our magnetic calculator.

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Technical - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
Measurement Calculator
Force (pull)

Magnetic Induction

Other deals

It is an essential at every scrap yard, waste sorting plant, and workshop. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Strong neodymium field detects even weakly magnetic alloys and contaminants. The neodymium version is currently the standard in professional scrap yards.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). We also offer versions where pulling the handle automatically drops collected material. The sliding technique is more effective and requires less force than perpendicular tearing.

Pros and cons of rare earth magnets.

Pros

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They virtually do not lose strength, because even after ten years the performance loss is only ~1% (in laboratory conditions),
  • They feature excellent resistance to magnetism drop as a result of external fields,
  • The use of an metallic finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • Magnetic induction on the working layer of the magnet is very high,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of detailed creating as well as modifying to defined needs,
  • Key role in high-tech industry – they are utilized in mass storage devices, motor assemblies, diagnostic systems, also modern systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also raises their durability
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in producing threads and complicated shapes in magnets, we propose using cover - magnetic mechanism.
  • Possible danger resulting from small fragments of magnets can be dangerous, in case of ingestion, which becomes key in the context of child safety. Furthermore, small elements of these products are able to complicate diagnosis medical after entering the body.
  • Due to complex production process, their price is relatively high,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat it depends on?

Magnet power is the result of a measurement for optimal configuration, including:
  • using a plate made of mild steel, serving as a magnetic yoke
  • whose thickness equals approx. 10 mm
  • with a surface free of scratches
  • under conditions of no distance (metal-to-metal)
  • during pulling in a direction vertical to the mounting surface
  • at standard ambient temperature

Practical aspects of lifting capacity – factors

In practice, the actual lifting capacity results from a number of factors, listed from crucial:
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Metal type – different alloys reacts the same. Alloy additives worsen the attraction effect.
  • Surface structure – the smoother and more polished the surface, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Thermal conditions – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, however under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Precautions when working with NdFeB magnets
Protective goggles

NdFeB magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them shattering into shards.

Dust is flammable

Dust generated during machining of magnets is combustible. Avoid drilling into magnets unless you are an expert.

Caution required

Handle magnets consciously. Their huge power can shock even experienced users. Plan your moves and respect their force.

Swallowing risk

Neodymium magnets are not intended for children. Swallowing several magnets may result in them pinching intestinal walls, which constitutes a severe health hazard and necessitates urgent medical intervention.

Sensitization to coating

Certain individuals have a sensitization to nickel, which is the standard coating for neodymium magnets. Prolonged contact might lead to dermatitis. We strongly advise use protective gloves.

Heat sensitivity

Keep cool. NdFeB magnets are sensitive to heat. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).

Compass and GPS

Be aware: rare earth magnets produce a field that confuses precision electronics. Maintain a separation from your phone, tablet, and GPS.

Safe distance

Intense magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Keep a distance of at least 10 cm.

Warning for heart patients

Individuals with a ICD must keep an absolute distance from magnets. The magnetism can disrupt the operation of the implant.

Finger safety

Danger of trauma: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.

Warning! Details about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98