Powerful neodymium magnets: discs and cylinders

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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Physical properties - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
Measurement Calculator
Magnet pull force

Field Strength

See also products

This gripper serves for instant distinction of steel (iron) from non-ferrous metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It can be used to collect scattered nails and screws from hard-to-reach places.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. Thanks to this, work is more comfortable, and detection faster and more certain. This is a modern solution displacing heavy and weak ferrite magnets.
The construction consists of a hermetic can protecting the magnet and an ergonomic handle. A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. The tool is durable, drop-resistant, and prepared for hard work.
Standard manual separators (such as SMZR 25x100 / N52) do not have a release mechanism and require manual cleaning. We also offer versions where pulling the handle automatically drops collected material. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Advantages and disadvantages of neodymium magnets.

Strengths

In addition to their long-term stability, neodymium magnets provide the following advantages:
  • They retain full power for around 10 years – the loss is just ~1% (based on simulations),
  • Neodymium magnets are remarkably resistant to magnetic field loss caused by external interference,
  • The use of an shiny finish of noble metals (nickel, gold, silver) causes the element to look better,
  • Magnetic induction on the working layer of the magnet turns out to be maximum,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of precise shaping and adjusting to specific applications,
  • Key role in advanced technology sectors – they are commonly used in mass storage devices, brushless drives, advanced medical instruments, and multitasking production systems.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Limitations

What to avoid - cons of neodymium magnets: weaknesses and usage proposals
  • To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • We suggest cover - magnetic mechanism, due to difficulties in creating threads inside the magnet and complicated forms.
  • Possible danger resulting from small fragments of magnets can be dangerous, if swallowed, which becomes key in the aspect of protecting the youngest. Additionally, small elements of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • Due to neodymium price, their price is relatively high,

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat affects it?

The load parameter shown concerns the peak performance, obtained under ideal test conditions, specifically:
  • on a block made of mild steel, effectively closing the magnetic flux
  • whose transverse dimension reaches at least 10 mm
  • characterized by lack of roughness
  • without the slightest insulating layer between the magnet and steel
  • for force applied at a right angle (in the magnet axis)
  • in stable room temperature

Practical lifting capacity: influencing factors

In real-world applications, the actual holding force results from a number of factors, presented from the most important:
  • Air gap (between the magnet and the plate), since even a microscopic distance (e.g. 0.5 mm) results in a reduction in force by up to 50% (this also applies to varnish, rust or debris).
  • Direction of force – maximum parameter is obtained only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is usually many times lower (approx. 1/5 of the lifting capacity).
  • Plate thickness – too thin steel does not close the flux, causing part of the flux to be lost to the other side.
  • Steel grade – the best choice is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Surface condition – smooth surfaces guarantee perfect abutment, which increases field saturation. Uneven metal weaken the grip.
  • Operating temperature – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as 5 times. In addition, even a slight gap between the magnet and the plate decreases the load capacity.

H&S for magnets
Risk of cracking

Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Pacemakers

People with a heart stimulator should maintain an safe separation from magnets. The magnetic field can interfere with the operation of the implant.

Phone sensors

A strong magnetic field disrupts the functioning of compasses in smartphones and GPS navigation. Do not bring magnets near a device to prevent damaging the sensors.

Thermal limits

Keep cool. NdFeB magnets are susceptible to temperature. If you require resistance above 80°C, look for special high-temperature series (H, SH, UH).

This is not a toy

Adult use only. Tiny parts can be swallowed, causing serious injuries. Store out of reach of kids and pets.

Machining danger

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this may cause fire.

Safe distance

Avoid bringing magnets near a wallet, laptop, or screen. The magnetism can irreversibly ruin these devices and erase data from cards.

Handling guide

Use magnets consciously. Their immense force can surprise even experienced users. Plan your moves and do not underestimate their power.

Allergy Warning

Medical facts indicate that the nickel plating (standard magnet coating) is a common allergen. If you have an allergy, refrain from direct skin contact and select coated magnets.

Hand protection

Risk of injury: The pulling power is so immense that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.

Danger! More info about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98