SMZR 25x100 / N52 - magnetic separator with handle
magnetic separator with handle
Catalog no 140232
GTIN/EAN: 5906301813408
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
440 g
Magnetic Flux
~ 8 500 Gauss [±5%]
307.50 ZŁ with VAT / pcs + price for transport
250.00 ZŁ net + 23% VAT / pcs
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Technical - SMZR 25x100 / N52 - magnetic separator with handle
Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle
| properties | values |
|---|---|
| Cat. no. | 140232 |
| GTIN/EAN | 5906301813408 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 440 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SMZR 25x100 / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 80 | mm |
| Section count | 3 | modules |
| Dead zone | 20 | mm (Blaszka 2mm + Gwint 18mm) |
| Weight (est.) | ~373 | g |
| Active area | 63 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (3 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Pros and cons of rare earth magnets.
Pros
- They virtually do not lose strength, because even after ten years the performance loss is only ~1% (in laboratory conditions),
- They feature excellent resistance to magnetism drop as a result of external fields,
- The use of an metallic finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- Magnetic induction on the working layer of the magnet is very high,
- Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
- Possibility of detailed creating as well as modifying to defined needs,
- Key role in high-tech industry – they are utilized in mass storage devices, motor assemblies, diagnostic systems, also modern systems.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Weaknesses
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also raises their durability
- NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in producing threads and complicated shapes in magnets, we propose using cover - magnetic mechanism.
- Possible danger resulting from small fragments of magnets can be dangerous, in case of ingestion, which becomes key in the context of child safety. Furthermore, small elements of these products are able to complicate diagnosis medical after entering the body.
- Due to complex production process, their price is relatively high,
Pull force analysis
Optimal lifting capacity of a neodymium magnet – what it depends on?
- using a plate made of mild steel, serving as a magnetic yoke
- whose thickness equals approx. 10 mm
- with a surface free of scratches
- under conditions of no distance (metal-to-metal)
- during pulling in a direction vertical to the mounting surface
- at standard ambient temperature
Practical aspects of lifting capacity – factors
- Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
- Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops significantly, often to levels of 20-30% of the nominal value.
- Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
- Metal type – different alloys reacts the same. Alloy additives worsen the attraction effect.
- Surface structure – the smoother and more polished the surface, the larger the contact zone and stronger the hold. Roughness creates an air distance.
- Thermal conditions – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, however under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.
Precautions when working with NdFeB magnets
Protective goggles
NdFeB magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them shattering into shards.
Dust is flammable
Dust generated during machining of magnets is combustible. Avoid drilling into magnets unless you are an expert.
Caution required
Handle magnets consciously. Their huge power can shock even experienced users. Plan your moves and respect their force.
Swallowing risk
Neodymium magnets are not intended for children. Swallowing several magnets may result in them pinching intestinal walls, which constitutes a severe health hazard and necessitates urgent medical intervention.
Sensitization to coating
Certain individuals have a sensitization to nickel, which is the standard coating for neodymium magnets. Prolonged contact might lead to dermatitis. We strongly advise use protective gloves.
Heat sensitivity
Keep cool. NdFeB magnets are sensitive to heat. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).
Compass and GPS
Be aware: rare earth magnets produce a field that confuses precision electronics. Maintain a separation from your phone, tablet, and GPS.
Safe distance
Intense magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Keep a distance of at least 10 cm.
Warning for heart patients
Individuals with a ICD must keep an absolute distance from magnets. The magnetism can disrupt the operation of the implant.
Finger safety
Danger of trauma: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.
