SMZR 25x100 / N52 - magnetic separator with handle
magnetic separator with handle
Catalog no 140232
GTIN/EAN: 5906301813408
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
440 g
Magnetic Flux
~ 8 500 Gauss [±5%]
307.50 ZŁ with VAT / pcs + price for transport
250.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SMZR 25x100 / N52 - magnetic separator with handle
Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle
| properties | values |
|---|---|
| Cat. no. | 140232 |
| GTIN/EAN | 5906301813408 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 440 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SMZR 25x100 / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 80 | mm |
| Section count | 3 | modules |
| Dead zone | 20 | mm (Blaszka 2mm + Gwint 18mm) |
| Weight (est.) | ~373 | g |
| Active area | 63 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (3 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of Nd2Fe14B magnets.
Benefits
- They do not lose power, even after approximately 10 years – the reduction in power is only ~1% (according to tests),
- They feature excellent resistance to weakening of magnetic properties due to external magnetic sources,
- In other words, due to the smooth layer of gold, the element becomes visually attractive,
- They are known for high magnetic induction at the operating surface, which affects their effectiveness,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
- Possibility of precise shaping and adapting to defined conditions,
- Versatile presence in high-tech industry – they are commonly used in mass storage devices, electromotive mechanisms, advanced medical instruments, also other advanced devices.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Weaknesses
- At strong impacts they can break, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Due to limitations in creating threads and complicated shapes in magnets, we recommend using casing - magnetic mount.
- Health risk resulting from small fragments of magnets can be dangerous, if swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that small components of these devices can disrupt the diagnostic process medical after entering the body.
- Due to neodymium price, their price exceeds standard values,
Holding force characteristics
Magnetic strength at its maximum – what contributes to it?
- with the use of a yoke made of low-carbon steel, ensuring full magnetic saturation
- with a thickness no less than 10 mm
- characterized by even structure
- with total lack of distance (without paint)
- during detachment in a direction vertical to the plane
- at ambient temperature approx. 20 degrees Celsius
Determinants of lifting force in real conditions
- Gap (betwixt the magnet and the metal), because even a very small distance (e.g. 0.5 mm) leads to a reduction in force by up to 50% (this also applies to paint, rust or debris).
- Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet holds much less (often approx. 20-30% of maximum force).
- Plate thickness – too thin plate does not close the flux, causing part of the flux to be escaped into the air.
- Steel grade – the best choice is high-permeability steel. Hardened steels may generate lower lifting capacity.
- Smoothness – full contact is possible only on polished steel. Any scratches and bumps create air cushions, weakening the magnet.
- Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).
Lifting capacity was measured with the use of a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate lowers the load capacity.
Safety rules for work with neodymium magnets
Crushing risk
Risk of injury: The pulling power is so great that it can result in hematomas, crushing, and broken bones. Protective gloves are recommended.
Swallowing risk
Only for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep away from children and animals.
Permanent damage
Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.
Risk of cracking
Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.
Threat to electronics
Intense magnetic fields can destroy records on payment cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.
Flammability
Powder generated during grinding of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.
GPS and phone interference
Navigation devices and mobile phones are highly susceptible to magnetism. Direct contact with a strong magnet can ruin the sensors in your phone.
Pacemakers
Patients with a ICD have to maintain an large gap from magnets. The magnetic field can interfere with the operation of the life-saving device.
Allergic reactions
Studies show that nickel (standard magnet coating) is a common allergen. If you have an allergy, avoid touching magnets with bare hands and select encased magnets.
Do not underestimate power
Before use, check safety instructions. Sudden snapping can destroy the magnet or hurt your hand. Be predictive.
