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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Product card - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
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Pulling force

Magnetic Induction

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This gripper serves for instant distinction of steel (iron) from non-ferrous metals. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. Lack of reaction (attraction) means the tested item is made of non-magnetic material.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Strong neodymium field detects even weakly magnetic alloys and contaminants. The neodymium version is currently the standard in professional scrap yards.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
It is a simple and reliable construction without moving parts, so cleaning consists of removing scrap. If you are looking for automatic dropping, ask about models with a magnetic release system. The sliding technique is more effective and requires less force than perpendicular tearing.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

Apart from their strong holding force, neodymium magnets have these key benefits:
  • They do not lose power, even after approximately 10 years – the reduction in power is only ~1% (according to tests),
  • They feature excellent resistance to weakening of magnetic properties due to external magnetic sources,
  • In other words, due to the smooth layer of gold, the element becomes visually attractive,
  • They are known for high magnetic induction at the operating surface, which affects their effectiveness,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
  • Possibility of precise shaping and adapting to defined conditions,
  • Versatile presence in high-tech industry – they are commonly used in mass storage devices, electromotive mechanisms, advanced medical instruments, also other advanced devices.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

What to avoid - cons of neodymium magnets: application proposals
  • At strong impacts they can break, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating threads and complicated shapes in magnets, we recommend using casing - magnetic mount.
  • Health risk resulting from small fragments of magnets can be dangerous, if swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that small components of these devices can disrupt the diagnostic process medical after entering the body.
  • Due to neodymium price, their price exceeds standard values,

Holding force characteristics

Magnetic strength at its maximum – what contributes to it?

The load parameter shown concerns the peak performance, recorded under laboratory conditions, specifically:
  • with the use of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • with a thickness no less than 10 mm
  • characterized by even structure
  • with total lack of distance (without paint)
  • during detachment in a direction vertical to the plane
  • at ambient temperature approx. 20 degrees Celsius

Determinants of lifting force in real conditions

Real force is influenced by specific conditions, such as (from priority):
  • Gap (betwixt the magnet and the metal), because even a very small distance (e.g. 0.5 mm) leads to a reduction in force by up to 50% (this also applies to paint, rust or debris).
  • Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet holds much less (often approx. 20-30% of maximum force).
  • Plate thickness – too thin plate does not close the flux, causing part of the flux to be escaped into the air.
  • Steel grade – the best choice is high-permeability steel. Hardened steels may generate lower lifting capacity.
  • Smoothness – full contact is possible only on polished steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity was measured with the use of a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate lowers the load capacity.

Safety rules for work with neodymium magnets
Crushing risk

Risk of injury: The pulling power is so great that it can result in hematomas, crushing, and broken bones. Protective gloves are recommended.

Swallowing risk

Only for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep away from children and animals.

Permanent damage

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.

Risk of cracking

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.

Threat to electronics

Intense magnetic fields can destroy records on payment cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

Flammability

Powder generated during grinding of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

GPS and phone interference

Navigation devices and mobile phones are highly susceptible to magnetism. Direct contact with a strong magnet can ruin the sensors in your phone.

Pacemakers

Patients with a ICD have to maintain an large gap from magnets. The magnetic field can interfere with the operation of the life-saving device.

Allergic reactions

Studies show that nickel (standard magnet coating) is a common allergen. If you have an allergy, avoid touching magnets with bare hands and select encased magnets.

Do not underestimate power

Before use, check safety instructions. Sudden snapping can destroy the magnet or hurt your hand. Be predictive.

Important! Learn more about risks in the article: Magnet Safety Guide.