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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Lifting power along with form of a magnet can be analyzed on our magnetic mass calculator.

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Technical parameters of the product - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
Quick Unit Converter
Pulling force

Magnetic Induction

Other proposals

This gripper serves for instant distinction of steel (iron) from non-ferrous metals. Thanks to it, you can easily and quickly assess the value of scrap and avoid mistakes. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. Thanks to this, work is more comfortable, and detection faster and more certain. This is a modern solution displacing heavy and weak ferrite magnets.
The neodymium magnet is enclosed in a solid, metal housing (steel or brass). A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x100 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Pros and cons of neodymium magnets.

Pros

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They have unchanged lifting capacity, and over nearly ten years their performance decreases symbolically – ~1% (according to theory),
  • They possess excellent resistance to weakening of magnetic properties due to external magnetic sources,
  • The use of an refined finish of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Magnetic induction on the surface of the magnet remains exceptional,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Considering the ability of accurate molding and adaptation to unique solutions, NdFeB magnets can be created in a variety of forms and dimensions, which amplifies use scope,
  • Versatile presence in future technologies – they are utilized in mass storage devices, electromotive mechanisms, medical equipment, also technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • At very strong impacts they can break, therefore we advise placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • Limited ability of making threads in the magnet and complicated forms - preferred is casing - magnet mounting.
  • Health risk related to microscopic parts of magnets can be dangerous, in case of ingestion, which gains importance in the context of child safety. It is also worth noting that tiny parts of these magnets can be problematic in diagnostics medical after entering the body.
  • With large orders the cost of neodymium magnets is a challenge,

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat contributes to it?

Information about lifting capacity is the result of a measurement for optimal configuration, assuming:
  • using a plate made of high-permeability steel, serving as a ideal flux conductor
  • with a cross-section of at least 10 mm
  • characterized by smoothness
  • with zero gap (without paint)
  • during pulling in a direction vertical to the plane
  • in neutral thermal conditions

Practical aspects of lifting capacity – factors

In practice, the actual lifting capacity results from several key aspects, listed from the most important:
  • Air gap (between the magnet and the metal), since even a microscopic clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Force direction – catalog parameter refers to pulling vertically. When attempting to slide, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Material composition – not every steel attracts identically. Alloy additives weaken the interaction with the magnet.
  • Surface structure – the smoother and more polished the plate, the better the adhesion and stronger the hold. Unevenness creates an air distance.
  • Temperature – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a slight gap between the magnet and the plate decreases the holding force.

Warnings
Pacemakers

For implant holders: Powerful magnets affect medical devices. Maintain at least 30 cm distance or ask another person to handle the magnets.

Protect data

Powerful magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Maintain a gap of at least 10 cm.

Handling guide

Handle magnets with awareness. Their huge power can shock even professionals. Plan your moves and respect their power.

Risk of cracking

Beware of splinters. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Eye protection is mandatory.

Threat to navigation

Note: rare earth magnets generate a field that disrupts precision electronics. Maintain a separation from your phone, device, and GPS.

Machining danger

Mechanical processing of NdFeB material carries a risk of fire risk. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Keep away from children

These products are not toys. Accidental ingestion of several magnets can lead to them connecting inside the digestive tract, which poses a critical condition and necessitates immediate surgery.

Allergic reactions

A percentage of the population suffer from a hypersensitivity to nickel, which is the standard coating for NdFeB magnets. Extended handling may cause skin redness. We recommend use protective gloves.

Bone fractures

Mind your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, crushing anything in their path. Exercise extreme caution!

Thermal limits

Watch the temperature. Heating the magnet above 80 degrees Celsius will destroy its magnetic structure and strength.

Important! Details about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98