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SMZR 25x100 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140232

GTIN/EAN: 5906301813408

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

440 g

Magnetic Flux

~ 8 500 Gauss [±5%]

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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Force as well as structure of magnets can be calculated with our power calculator.

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Technical - SMZR 25x100 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x100 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140232
GTIN/EAN 5906301813408
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 440 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x100 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x100 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 80 mm
Section count 3 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~373 g
Active area 63 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140232-2026
Measurement Calculator
Magnet pull force

Field Strength

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A manual separator is a basic tool for quick identification and sorting of metals. It allows checking if a given item is ferromagnetic (steel, cast iron) or not (aluminum, copper, stainless steel). It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
The magnet "catches" iron but remains completely indifferent to aluminum, copper, brass, and zinc. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
Neodymiums are more compact and effective during all-day work at a scrap yard. Thanks to this, work is more comfortable, and detection faster and more certain. This is a modern solution displacing heavy and weak ferrite magnets.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. A solid handle (wooden, rubber, or plastic) ensures a firm and comfortable grip. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 25x100 / N52) do not have a release mechanism and require manual cleaning. Models with a release lever (so-called grippers with a dropper) are also available in another category. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Pros and cons of Nd2Fe14B magnets.

Pros

Apart from their consistent power, neodymium magnets have these key benefits:
  • They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (in laboratory conditions),
  • They show high resistance to demagnetization induced by external magnetic fields,
  • In other words, due to the glossy layer of silver, the element gains a professional look,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to freedom in designing and the capacity to modify to individual projects,
  • Versatile presence in modern technologies – they find application in magnetic memories, drive modules, precision medical tools, and other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which enables their usage in small systems

Weaknesses

Disadvantages of NdFeB magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We recommend a housing - magnetic mount, due to difficulties in producing threads inside the magnet and complex shapes.
  • Potential hazard related to microscopic parts of magnets are risky, if swallowed, which is particularly important in the aspect of protecting the youngest. Additionally, small elements of these products are able to complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

Holding force of 0.00 kg is a theoretical maximum value performed under standard conditions:
  • on a base made of structural steel, effectively closing the magnetic flux
  • with a thickness of at least 10 mm
  • characterized by smoothness
  • with direct contact (no coatings)
  • under axial application of breakaway force (90-degree angle)
  • at room temperature

Magnet lifting force in use – key factors

During everyday use, the real power is determined by many variables, presented from most significant:
  • Air gap (betwixt the magnet and the metal), since even a very small distance (e.g. 0.5 mm) results in a decrease in force by up to 50% (this also applies to paint, rust or dirt).
  • Loading method – declared lifting capacity refers to detachment vertically. When attempting to slide, the magnet exhibits significantly lower power (typically approx. 20-30% of maximum force).
  • Base massiveness – insufficiently thick plate does not close the flux, causing part of the power to be wasted into the air.
  • Material composition – not every steel reacts the same. Alloy additives worsen the interaction with the magnet.
  • Plate texture – smooth surfaces ensure maximum contact, which increases force. Uneven metal weaken the grip.
  • Thermal environment – temperature increase results in weakening of force. It is worth remembering the thermal limit for a given model.

Lifting capacity was assessed with the use of a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, in contrast under shearing force the holding force is lower. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the holding force.

Precautions when working with NdFeB magnets
Powerful field

Use magnets consciously. Their immense force can shock even professionals. Stay alert and do not underestimate their power.

Permanent damage

Regular neodymium magnets (grade N) lose magnetization when the temperature goes above 80°C. This process is irreversible.

Electronic devices

Data protection: Neodymium magnets can damage payment cards and delicate electronics (heart implants, medical aids, timepieces).

Compass and GPS

Remember: rare earth magnets produce a field that confuses sensitive sensors. Maintain a separation from your mobile, tablet, and GPS.

Material brittleness

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may crumble into hazardous fragments.

Physical harm

Mind your fingers. Two powerful magnets will snap together immediately with a force of massive weight, crushing anything in their path. Exercise extreme caution!

Health Danger

For implant holders: Strong magnetic fields affect medical devices. Keep at least 30 cm distance or ask another person to handle the magnets.

Nickel allergy

Medical facts indicate that the nickel plating (the usual finish) is a common allergen. If your skin reacts to metals, prevent touching magnets with bare hands and opt for versions in plastic housing.

Mechanical processing

Fire warning: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Danger to the youngest

NdFeB magnets are not intended for children. Accidental ingestion of multiple magnets may result in them connecting inside the digestive tract, which poses a direct threat to life and necessitates immediate surgery.

Warning! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98