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SM 18x100 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130269

GTIN: 5906301812715

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

221.40 ZŁ with VAT / pcs + price for transport

180.00 ZŁ net + 23% VAT / pcs

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SM 18x100 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x100 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130269

GTIN

5906301812715

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely remove ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines are extended and reach further.

For constructing the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose strength over time. After 10 years, their power decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
Significant importance in the industry of new technologies – are used in computer drives, electric motors, medical apparatus and other modern machines.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger to health from tiny fragments of magnets are risky, if swallowed, which is crucial in the context of children's health. Additionally, tiny parts of these magnets can be problematic in medical diagnosis when they are in the body.

Exercise Caution with Neodymium Magnets

Do not give neodymium magnets to children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnetic are highly delicate, they easily crack and can become damaged.

Neodymium magnets are characterized by considerable fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

If have a finger between or alternatively on the path of attracting magnets, there may be a severe cut or even a fracture.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Pay attention!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.