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neodymium magnets

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SM 18x100 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130269

GTIN: 5906301812715

5.0

diameter Ø

18 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

221.40 PLN gross price (including VAT) / pcs +

180.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Call us tel: +48 22 499 98 98 or get in touch via contact form on our website. You can check the strength and the shape of magnet in our magnetic mass calculator magnetic calculator

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Specification: magnetic separator 18x100 [2xM5] / N42

Characteristics: magnetic separator 18x100 [2xM5] / N42
Properties
Values
catalog number
130269
GTIN
5906301812715
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 5 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a casing made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from other materials. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, intended for use in food.
Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers consist of neodymium magnets anchored in a tube of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.
Often it is believed that the stronger the magnet, the better. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines will be short. By contrast, when the magnet is thick, the force lines will be extended and reach further.
For creating the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.
In a saltwater contact, AISI 316 steel is recommended due to its exceptional corrosion resistance.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is recommended to clean them regularly from contaminants, avoid extremal temperatures up to 80°C, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and lose their strength. Magnetic field measurements are recommended to be conducted once every 24 months. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose power over time - after approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They possess very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
  • Significant importance in modern technologies – are utilized in hard drives, electric motors, medical apparatus and other modern machines.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Potential hazard associated with microscopic parts of magnets can be dangerous, if swallowed, which is crucial in the context of child safety. Additionally, small elements of these devices are able to be problematic in medical diagnosis after entering the body.

Exercise Caution with Neodymium Magnets

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Neodymium magnets bounce and clash mutually within a distance of several to around 10 cm from each other.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

  Neodymium magnets should not be around children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are characterized by their fragility, which can cause them to become damaged.

Magnets made of neodymium are delicate as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are the strongest magnets ever created, and their strength can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant swellings to your body and prevent disruption to the magnets.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.
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e-mail: bok@dhit.pl

tel: +48 888 99 98 98