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SM 18x100 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130269

GTIN: 5906301812715

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

221.40 ZŁ with VAT / pcs + price for transport

180.00 ZŁ net + 23% VAT / pcs

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SM 18x100 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x100 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130269

GTIN

5906301812715

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from different substances. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic elements. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food sector to remove metallic contaminants, including iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the greater the magnet's power, the more effective. Nevertheless, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be short. On the other hand, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel is recommended thanks to its outstanding corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their consistent magnetic energy, neodymium magnets have these key benefits:

They have constant strength, and over nearly ten years their performance decreases symbolically – ~1% (according to theory),
They protect against demagnetization induced by surrounding electromagnetic environments very well,
Thanks to the glossy finish and nickel coating, they have an elegant appearance,
They have extremely strong magnetic induction on the surface of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the possibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in diverse shapes and sizes, which expands their functional possibilities,
Wide application in modern technologies – they are used in computer drives, electric motors, clinical machines and high-tech tools,
Thanks to their concentrated strength, small magnets offer high magnetic performance, in miniature format,

Disadvantages of NdFeB magnets:

They are fragile when subjected to a heavy impact. If the magnets are exposed to external force, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture while also reinforces its overall durability,
Magnets lose pulling force when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s profile). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to humidity can oxidize. Therefore, for outdoor applications, we advise waterproof types made of plastic,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is difficult,
Health risk due to small fragments may arise, if ingested accidentally, which is important in the context of child safety. Additionally, minuscule fragments from these devices can disrupt scanning if inside the body,
Due to expensive raw materials, their cost is considerably higher,

Handle with Care: Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and touch each other mutually within a distance of several to almost 10 cm from each other.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their strength can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Magnets made of neodymium are fragile as well as can easily break as well as shatter.

Neodymium magnets are fragile and will crack if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

It is essential to keep neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Keep neodymium magnets away from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Exercise caution!

To illustrate why neodymium magnets are so dangerous, read the article - How dangerous are very powerful neodymium magnets?.