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neodymium magnets

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SM 18x100 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130269

GTIN: 5906301812715

5.0

diameter Ø

18 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

221.40 gross price (including VAT) / pcs +

180.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

need more quantity?

price from 1 pcs
180.00 ZŁ
221.40 ZŁ
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price from 25 pcs
162.00 ZŁ
199.26 ZŁ

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Give us a call tel: +48 888 99 98 98 or get in touch through form on our website. You can check the strength and the appearance of neodymium magnets in our power calculator force calculator

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Specification: magnetic separator 18x100 [2xM5] / N42

Characteristics: magnetic separator 18x100 [2xM5] / N42
Properties
Values
catalog number
130269
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 5 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. In this way, it is possible to precisely segregate ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers find application in the food sector for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, EN 1.4301, suitable for contact with food.
Magnetic rollers, often called magnetic separators, are employed in metal separation, food production as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.
Generally it is believed that the greater the magnet's power, the better. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.
For making the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water contact, AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.
Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Testing of the rollers is recommended be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Shopping tips

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic sources extremely well,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They have exceptionally high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
  • Significant importance in modern technologies – are utilized in HDD drives, electric motors, medical devices or other advanced devices.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Health risk arising from small pieces of magnets pose a threat, if swallowed, which becomes significant in the context of child safety. It's also worth noting that tiny parts of these devices have the potential to hinder the diagnostic process after entering the body.

Precautions

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

  Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will crack or crumble with uncontrolled connecting to each other. Remember not to approach them to each other or hold them firmly in hands at a distance less than 10 cm.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Magnets made of neodymium are especially fragile, resulting in shattering.

Neodymium magnetic are highly delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

To show why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98