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SM 18x100 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130269

GTIN/EAN: 5906301812715

5.00

Diameter Ø

18 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

221.40 with VAT / pcs + price for transport

180.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 18x100 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x100 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130269
GTIN/EAN 5906301812715
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x100 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x100 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~193 g
Active area 36 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130269-2026
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Magnet pull force

Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Strengths

Apart from their superior magnetism, neodymium magnets have these key benefits:
  • They virtually do not lose strength, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
  • Magnets very well defend themselves against demagnetization caused by ambient magnetic noise,
  • A magnet with a metallic silver surface looks better,
  • Magnetic induction on the surface of the magnet is maximum,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of exact machining as well as modifying to specific needs,
  • Universal use in innovative solutions – they serve a role in mass storage devices, brushless drives, diagnostic systems, and multitasking production systems.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Weaknesses

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • Due to limitations in realizing threads and complicated forms in magnets, we propose using cover - magnetic mount.
  • Possible danger related to microscopic parts of magnets pose a threat, if swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that small components of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Lifting parameters

Maximum lifting capacity of the magnetwhat contributes to it?

The load parameter shown refers to the peak performance, recorded under optimal environment, namely:
  • with the application of a yoke made of low-carbon steel, guaranteeing full magnetic saturation
  • whose transverse dimension equals approx. 10 mm
  • with an ground contact surface
  • with zero gap (without impurities)
  • for force applied at a right angle (in the magnet axis)
  • at room temperature

Key elements affecting lifting force

During everyday use, the actual holding force is determined by many variables, ranked from most significant:
  • Gap between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
  • Plate thickness – too thin sheet causes magnetic saturation, causing part of the power to be escaped into the air.
  • Steel grade – the best choice is pure iron steel. Hardened steels may generate lower lifting capacity.
  • Surface structure – the smoother and more polished the surface, the better the adhesion and stronger the hold. Unevenness creates an air distance.
  • Operating temperature – NdFeB sinters have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under a perpendicular pulling force, whereas under shearing force the lifting capacity is smaller. In addition, even a minimal clearance between the magnet and the plate decreases the holding force.

H&S for magnets
Finger safety

Pinching hazard: The pulling power is so great that it can cause hematomas, crushing, and broken bones. Use thick gloves.

Cards and drives

Data protection: Strong magnets can ruin data carriers and delicate electronics (pacemakers, medical aids, timepieces).

Eye protection

Neodymium magnets are ceramic materials, meaning they are fragile like glass. Impact of two magnets will cause them breaking into small pieces.

Danger to pacemakers

Warning for patients: Strong magnetic fields disrupt medical devices. Keep minimum 30 cm distance or ask another person to work with the magnets.

GPS and phone interference

A powerful magnetic field disrupts the functioning of magnetometers in phones and navigation systems. Maintain magnets near a smartphone to prevent breaking the sensors.

Power loss in heat

Control the heat. Exposing the magnet to high heat will permanently weaken its properties and strength.

Immense force

Exercise caution. Neodymium magnets act from a distance and connect with massive power, often faster than you can react.

Choking Hazard

Adult use only. Small elements pose a choking risk, leading to severe trauma. Keep out of reach of children and animals.

Avoid contact if allergic

It is widely known that nickel (standard magnet coating) is a potent allergen. If you have an allergy, avoid touching magnets with bare hands or choose coated magnets.

Do not drill into magnets

Drilling and cutting of neodymium magnets poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Warning! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98