SM 18x100 [2xM5] / N42 - magnetic separator
magnetic separator
Catalog no 130269
GTIN/EAN: 5906301812715
Diameter Ø
18 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
0.01 g
Magnetic Flux
~ 5 400 Gauss [±5%]
221.40 ZŁ with VAT / pcs + price for transport
180.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power along with form of neodymium magnets can be verified with our
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Product card - SM 18x100 [2xM5] / N42 - magnetic separator
Specification / characteristics - SM 18x100 [2xM5] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130269 |
| GTIN/EAN | 5906301812715 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 18 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 0.01 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 5 400 Gauss [±5%] |
| Size/Mount Quantity | 2xM5 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 18x100 [2xM5] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 18 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~193 | g |
| Active area | 36 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 3.8 | kg (theor.) |
| Induction (surface) | ~5 400 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Strengths and weaknesses of Nd2Fe14B magnets.
Advantages
- They do not lose magnetism, even during nearly ten years – the reduction in lifting capacity is only ~1% (according to tests),
- They are resistant to demagnetization induced by presence of other magnetic fields,
- By using a reflective layer of silver, the element presents an professional look,
- The surface of neodymium magnets generates a strong magnetic field – this is a key feature,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
- Thanks to the ability of free forming and customization to unique solutions, NdFeB magnets can be produced in a variety of forms and dimensions, which increases their versatility,
- Significant place in electronics industry – they find application in mass storage devices, electromotive mechanisms, diagnostic systems, and modern systems.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Weaknesses
- They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Due to limitations in creating nuts and complex forms in magnets, we recommend using cover - magnetic holder.
- Possible danger to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, small elements of these products are able to complicate diagnosis medical when they are in the body.
- With mass production the cost of neodymium magnets is a challenge,
Pull force analysis
Maximum lifting force for a neodymium magnet – what affects it?
- on a plate made of structural steel, effectively closing the magnetic flux
- whose thickness reaches at least 10 mm
- characterized by lack of roughness
- with direct contact (no impurities)
- for force applied at a right angle (in the magnet axis)
- at room temperature
Impact of factors on magnetic holding capacity in practice
- Air gap (between the magnet and the metal), since even a microscopic clearance (e.g. 0.5 mm) results in a decrease in force by up to 50% (this also applies to paint, rust or debris).
- Loading method – catalog parameter refers to pulling vertically. When attempting to slide, the magnet exhibits significantly lower power (typically approx. 20-30% of maximum force).
- Element thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
- Steel type – low-carbon steel gives the best results. Higher carbon content decrease magnetic properties and lifting capacity.
- Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
- Temperature influence – hot environment reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.
Lifting capacity was measured with the use of a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, in contrast under parallel forces the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate decreases the holding force.
Safe handling of neodymium magnets
Handling guide
Before use, read the rules. Sudden snapping can break the magnet or injure your hand. Be predictive.
Danger to the youngest
Neodymium magnets are not suitable for play. Accidental ingestion of a few magnets can lead to them attracting across intestines, which constitutes a direct threat to life and necessitates immediate surgery.
Permanent damage
Control the heat. Exposing the magnet to high heat will destroy its properties and strength.
Pacemakers
For implant holders: Strong magnetic fields affect medical devices. Keep minimum 30 cm distance or request help to handle the magnets.
Keep away from computers
Avoid bringing magnets close to a purse, computer, or TV. The magnetism can destroy these devices and erase data from cards.
Shattering risk
NdFeB magnets are ceramic materials, meaning they are fragile like glass. Impact of two magnets will cause them cracking into small pieces.
Fire warning
Drilling and cutting of neodymium magnets carries a risk of fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
Allergic reactions
Studies show that the nickel plating (standard magnet coating) is a common allergen. If your skin reacts to metals, refrain from touching magnets with bare hands or opt for coated magnets.
Threat to navigation
Navigation devices and smartphones are highly susceptible to magnetism. Close proximity with a powerful NdFeB magnet can decalibrate the internal compass in your phone.
Finger safety
Watch your fingers. Two large magnets will join instantly with a force of massive weight, destroying anything in their path. Be careful!
