SM 18x100 [2xM5] / N42 - magnetic separator
magnetic separator
Catalog no 130269
GTIN/EAN: 5906301812715
- Diameter Ø
- 18 mm [±1 mm]
- Height
- 100 mm [±1 mm]
- Weight
- 0.01 g
- Magnetic Flux
- ~ 5 400 Gauss [±5%]
221.40 zł with VAT / pcs + price for transport
180.00 zł net + 23% VAT / pcs
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Technical of the product - SM 18x100 [2xM5] / N42 - magnetic separator
Specification / characteristics - SM 18x100 [2xM5] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130269 |
| GTIN/EAN | 5906301812715 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 18 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 0.01 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 5 400 Gauss [±5%] |
| Size/Mount Quantity | 2xM5 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 18x100 [2xM5] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 18 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~193 | g |
| Active area | 36 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 3.8 | kg (theor.) |
| Induction (surface) | ~5 400 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of neodymium magnets.
Advantages
- They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (based on calculations),
- Magnets perfectly resist against loss of magnetization caused by ambient magnetic noise,
- In other words, due to the metallic layer of nickel, the element gains visual value,
- They feature high magnetic induction at the operating surface, which improves attraction properties,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- Thanks to versatility in designing and the capacity to adapt to unusual requirements,
- Significant place in modern industrial fields – they are used in HDD drives, electric motors, advanced medical instruments, also complex engineering applications.
- Thanks to concentrated force, small magnets offer high operating force, occupying minimum space,
Limitations
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a special holder, which not only protects them against impacts but also increases their durability
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
- We suggest a housing - magnetic holder, due to difficulties in producing nuts inside the magnet and complicated shapes.
- Potential hazard resulting from small fragments of magnets pose a threat, if swallowed, which is particularly important in the context of child health protection. Furthermore, small elements of these magnets can complicate diagnosis medical in case of swallowing.
- With large orders the cost of neodymium magnets is a challenge,
Lifting parameters
Maximum lifting force for a neodymium magnet – what contributes to it?
- with the use of a sheet made of low-carbon steel, guaranteeing maximum field concentration
- whose transverse dimension reaches at least 10 mm
- with an ideally smooth touching surface
- under conditions of ideal adhesion (metal-to-metal)
- under perpendicular force vector (90-degree angle)
- in stable room temperature
Practical aspects of lifting capacity – factors
- Gap between surfaces – even a fraction of a millimeter of separation (caused e.g. by veneer or dirt) diminishes the pulling force, often by half at just 0.5 mm.
- Force direction – remember that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the maximum value.
- Base massiveness – too thin steel does not accept the full field, causing part of the flux to be escaped to the other side.
- Chemical composition of the base – mild steel gives the best results. Alloy steels lower magnetic properties and holding force.
- Plate texture – smooth surfaces guarantee perfect abutment, which improves force. Rough surfaces weaken the grip.
- Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.
Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, in contrast under parallel forces the holding force is lower. Moreover, even a slight gap between the magnet and the plate decreases the lifting capacity.
Safety rules for work with neodymium magnets
Threat to electronics
Avoid bringing magnets near a wallet, laptop, or TV. The magnetic field can irreversibly ruin these devices and erase data from cards.
Medical implants
Patients with a pacemaker must keep an safe separation from magnets. The magnetic field can stop the operation of the life-saving device.
Thermal limits
Avoid heat. NdFeB magnets are sensitive to temperature. If you need resistance above 80°C, ask us about special high-temperature series (H, SH, UH).
Compass and GPS
An intense magnetic field negatively affects the functioning of compasses in phones and GPS navigation. Do not bring magnets close to a device to avoid breaking the sensors.
Protective goggles
NdFeB magnets are ceramic materials, which means they are prone to chipping. Collision of two magnets leads to them breaking into shards.
No play value
These products are not suitable for play. Eating several magnets can lead to them attracting across intestines, which constitutes a direct threat to life and necessitates immediate surgery.
Avoid contact if allergic
Nickel alert: The Ni-Cu-Ni coating consists of nickel. If redness happens, immediately stop working with magnets and wear gloves.
Bone fractures
Risk of injury: The attraction force is so immense that it can cause blood blisters, pinching, and broken bones. Use thick gloves.
Flammability
Dust produced during cutting of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.
Immense force
Before starting, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.
