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SM 18x100 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130269

GTIN: 5906301812715

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

221.40 ZŁ with VAT / pcs + price for transport

180.00 ZŁ net + 23% VAT / pcs

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SM 18x100 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x100 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130269

GTIN

5906301812715

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to efficiently segregate ferromagnetic elements from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are more compressed. Otherwise, when the magnet is thick, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel exhibits the best resistance due to its outstanding corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements is recommended be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their stability, neodymium magnets are valued for these benefits:

Their power is maintained, and after around ten years, it drops only by ~1% (theoretically),
They show superior resistance to demagnetization from external magnetic fields,
Thanks to the glossy finish and nickel coating, they have an aesthetic appearance,
Magnetic induction on the surface of these magnets is impressively powerful,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
Thanks to the possibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in different geometries, which broadens their application range,
Significant impact in advanced technical fields – they are used in data storage devices, electric drives, clinical machines or even technologically developed systems,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of magnetic elements:

They are fragile when subjected to a heavy impact. If the magnets are exposed to shocks, it is suggested to place them in a steel housing. The steel housing, in the form of a holder, protects the magnet from cracks and enhances its overall durability,
They lose magnetic force at extreme temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a damp environment. For outdoor use, we recommend using encapsulated magnets, such as those made of rubber,
Using a cover – such as a magnetic holder – is advised due to the challenges in manufacturing fine shapes directly in the magnet,
Health risk from tiny pieces may arise, when consumed by mistake, which is significant in the protection of children. It should also be noted that tiny components from these assemblies have the potential to interfere with diagnostics after being swallowed,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Handle Neodymium Magnets with Caution

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will bounce and contact together within a radius of several to almost 10 cm from each other.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are the strongest magnets ever invented. Their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnetic are highly susceptible to damage, leading to breaking.

Neodymium magnets are extremely fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Caution!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.