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SM 32x475 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130377

GTIN: 5906301813255

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2545 g

1 414.50 ZŁ with VAT / pcs + price for transport

1 150.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130377

GTIN

5906301813255

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2545 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from different substances. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are employed in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called magnetic separators, are used in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be extended and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is recommended thanks to its excellent anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended cleaning after each use, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their consistent magnetism, neodymium magnets have these key benefits:

They virtually do not lose strength, because even after 10 years, the performance loss is only ~1% (according to literature),
They remain magnetized despite exposure to strong external fields,
The use of a mirror-like gold surface provides a refined finish,
They have very high magnetic induction on the surface of the magnet,
Thanks to their enhanced temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
Thanks to the freedom in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which broadens their functional possibilities,
Wide application in cutting-edge sectors – they are used in computer drives, electric motors, clinical machines and sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in tiny dimensions, which makes them useful in compact constructions

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to external force, we recommend in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from fracture , and at the same time reinforces its overall durability,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent reduction in strength when heated above 80°C (depending on the geometry and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a moist environment – during outdoor use, we recommend using sealed magnets, such as those made of polymer,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Potential hazard from tiny pieces may arise, in case of ingestion, which is significant in the context of child safety. Additionally, miniature parts from these assemblies might complicate medical imaging if inside the body,
In cases of tight budgets, neodymium magnet cost may not be economically viable,

Handle Neodymium Magnets with Caution

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Neodymium magnets generate intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will crack or alternatively crumble with uncontrolled joining to each other. Remember not to approach them to each other or hold them firmly in hands at a distance less than 10 cm.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnetic are extremely fragile, they easily crack and can crumble.

Neodymium magnetic are highly fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Safety rules!

In order to show why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.