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SM 32x475 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130377

GTIN: 5906301813255

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2545 g

1414.50 ZŁ with VAT / pcs + price for transport

1150.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130377

GTIN

5906301813255

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2545 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to efficiently separate ferromagnetic elements from the mixture. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as recycling. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the greater the magnet's power, the better. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is recommended thanks to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding high temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their durability, neodymium magnets are valued for these benefits:

They virtually do not lose strength, because even after 10 years, the decline in efficiency is only ~1% (according to literature),
They protect against demagnetization induced by surrounding magnetic influence very well,
By applying a shiny layer of nickel, the element gains a modern look,
They have very high magnetic induction on the surface of the magnet,
Neodymium magnets are known for very high magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the magnetic form),
With the option for tailored forming and personalized design, these magnets can be produced in multiple shapes and sizes, greatly improving engineering flexibility,
Significant impact in cutting-edge sectors – they are used in computer drives, rotating machines, healthcare devices and other advanced devices,
Relatively small size with high magnetic force – neodymium magnets offer strong power in tiny dimensions, which makes them useful in small systems

Disadvantages of rare earth magnets:

They may fracture when subjected to a powerful impact. If the magnets are exposed to external force, it is advisable to use in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks while also enhances its overall resistance,
They lose field intensity at extreme temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to damp air can degrade. Therefore, for outdoor applications, we advise waterproof types made of rubber,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing fine shapes directly in the magnet,
Possible threat related to magnet particles may arise, especially if swallowed, which is significant in the protection of children. Additionally, miniature parts from these devices can disrupt scanning if inside the body,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Maximum lifting force for a neodymium magnet – what it depends on?

The given strength of the magnet corresponds to the optimal strength, calculated in ideal conditions, specifically:

with mild steel, used as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a smooth surface
in conditions of no clearance
under perpendicular detachment force
in normal thermal conditions

Key elements affecting lifting force

The lifting capacity of a magnet is determined by in practice key elements, ordered from most important to least significant:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, whereas under parallel forces the lifting capacity is smaller. In addition, even a slight gap {between} the magnet’s surface and the plate lowers the lifting capacity.

Exercise Caution with Neodymium Magnets

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets may crack or crumble with careless joining to each other. You can't move them to each other. At a distance less than 10 cm you should hold them extremely firmly.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their power can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

Neodymium magnets should not be in the vicinity youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Magnets made of neodymium are highly delicate, they easily crack and can crumble.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Be careful!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.