SM 32x475 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130377
GTIN/EAN: 5906301813255
Diameter Ø
32 mm [±1 mm]
Height
475 mm [±1 mm]
Weight
2545 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1414.50 ZŁ with VAT / pcs + price for transport
1150.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical of the product - SM 32x475 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x475 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130377 |
| GTIN/EAN | 5906301813255 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 475 mm [±1 mm] |
| Weight | 2545 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 18 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x475 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 475 | mm (L) |
| Active length | 439 | mm |
| Section count | 19 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2903 | g |
| Active area | 441 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (19 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of Nd2Fe14B magnets.
Advantages
- They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (according to tests),
- Neodymium magnets are extremely resistant to magnetic field loss caused by external field sources,
- In other words, due to the reflective surface of nickel, the element is aesthetically pleasing,
- They show high magnetic induction at the operating surface, which increases their power,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
- In view of the potential of accurate shaping and customization to individualized projects, NdFeB magnets can be manufactured in a broad palette of shapes and sizes, which expands the range of possible applications,
- Fundamental importance in modern industrial fields – they serve a role in HDD drives, electric motors, medical devices, and complex engineering applications.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in miniature devices
Weaknesses
- At strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- They rust in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- We suggest casing - magnetic holder, due to difficulties in producing threads inside the magnet and complicated forms.
- Health risk to health – tiny shards of magnets are risky, if swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small components of these products can complicate diagnosis medical in case of swallowing.
- Due to expensive raw materials, their price is higher than average,
Pull force analysis
Breakaway strength of the magnet in ideal conditions – what it depends on?
- on a plate made of mild steel, effectively closing the magnetic field
- possessing a massiveness of minimum 10 mm to ensure full flux closure
- characterized by lack of roughness
- under conditions of ideal adhesion (surface-to-surface)
- for force applied at a right angle (in the magnet axis)
- in stable room temperature
Magnet lifting force in use – key factors
- Gap between magnet and steel – every millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
- Force direction – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
- Base massiveness – too thin plate does not accept the full field, causing part of the power to be lost into the air.
- Plate material – low-carbon steel attracts best. Alloy steels decrease magnetic permeability and lifting capacity.
- Plate texture – ground elements guarantee perfect abutment, which increases force. Rough surfaces weaken the grip.
- Heat – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, whereas under shearing force the load capacity is reduced by as much as 5 times. Moreover, even a minimal clearance between the magnet and the plate lowers the holding force.
H&S for magnets
Crushing force
Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!
Sensitization to coating
Nickel alert: The Ni-Cu-Ni coating consists of nickel. If redness appears, immediately stop handling magnets and wear gloves.
Maximum temperature
Regular neodymium magnets (N-type) lose magnetization when the temperature goes above 80°C. This process is irreversible.
Precision electronics
A strong magnetic field interferes with the functioning of magnetometers in smartphones and GPS navigation. Maintain magnets close to a smartphone to prevent damaging the sensors.
Fire warning
Combustion risk: Rare earth powder is explosive. Avoid machining magnets in home conditions as this may cause fire.
Adults only
Only for adults. Small elements pose a choking risk, causing serious injuries. Keep out of reach of children and animals.
Pacemakers
People with a pacemaker must keep an absolute distance from magnets. The magnetism can stop the functioning of the life-saving device.
Do not underestimate power
Be careful. Rare earth magnets act from a distance and connect with huge force, often quicker than you can move away.
Magnets are brittle
Despite the nickel coating, neodymium is brittle and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.
Safe distance
Avoid bringing magnets close to a wallet, laptop, or TV. The magnetism can destroy these devices and wipe information from cards.
