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SM 32x475 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130377

GTIN/EAN: 5906301813255

5.00

Diameter Ø

32 mm [±1 mm]

Height

475 mm [±1 mm]

Weight

2545 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1414.50 with VAT / pcs + price for transport

1150.00 ZŁ net + 23% VAT / pcs

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Strength as well as form of neodymium magnets can be tested with our force calculator.

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Technical - SM 32x475 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x475 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130377
GTIN/EAN 5906301813255
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 475 mm [±1 mm]
Weight 2545 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 18 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x475 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x475 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 475 mm (L)
Active length 439 mm
Section count 19 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2903 g
Active area 441 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (19 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130377-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Advantages

Besides their remarkable magnetic power, neodymium magnets offer the following advantages:
  • They retain full power for almost 10 years – the drop is just ~1% (in theory),
  • Magnets perfectly defend themselves against loss of magnetization caused by foreign field sources,
  • In other words, due to the reflective surface of nickel, the element becomes visually attractive,
  • Magnetic induction on the surface of the magnet turns out to be impressive,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Considering the possibility of free shaping and customization to individualized projects, neodymium magnets can be modeled in a variety of shapes and sizes, which amplifies use scope,
  • Key role in future technologies – they are commonly used in magnetic memories, electromotive mechanisms, precision medical tools, also industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in small dimensions, which makes them useful in compact constructions

Limitations

Characteristics of disadvantages of neodymium magnets: weaknesses and usage proposals
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a steel housing, which not only protects them against impacts but also raises their durability
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Limited ability of making nuts in the magnet and complex shapes - preferred is a housing - magnetic holder.
  • Health risk related to microscopic parts of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. Additionally, tiny parts of these magnets are able to be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Maximum lifting capacity of the magnetwhat it depends on?

The lifting capacity listed is a result of laboratory testing executed under the following configuration:
  • with the application of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • possessing a massiveness of at least 10 mm to avoid saturation
  • characterized by lack of roughness
  • under conditions of ideal adhesion (metal-to-metal)
  • for force acting at a right angle (in the magnet axis)
  • at room temperature

Key elements affecting lifting force

In real-world applications, the actual lifting capacity depends on a number of factors, listed from most significant:
  • Gap (between the magnet and the metal), because even a microscopic distance (e.g. 0.5 mm) leads to a decrease in force by up to 50% (this also applies to paint, corrosion or dirt).
  • Load vector – maximum parameter is available only during perpendicular pulling. The shear force of the magnet along the surface is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick sheet does not accept the full field, causing part of the flux to be wasted to the other side.
  • Steel grade – ideal substrate is high-permeability steel. Stainless steels may have worse magnetic properties.
  • Surface finish – ideal contact is obtained only on smooth steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, in contrast under parallel forces the load capacity is reduced by as much as 75%. Moreover, even a small distance between the magnet’s surface and the plate lowers the holding force.

Warnings
Handling rules

Use magnets consciously. Their immense force can shock even professionals. Be vigilant and do not underestimate their force.

Do not drill into magnets

Combustion risk: Neodymium dust is explosive. Avoid machining magnets in home conditions as this may cause fire.

Data carriers

Avoid bringing magnets near a purse, laptop, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Adults only

Absolutely store magnets away from children. Risk of swallowing is significant, and the consequences of magnets clamping inside the body are life-threatening.

Nickel coating and allergies

Medical facts indicate that the nickel plating (the usual finish) is a common allergen. If you have an allergy, prevent direct skin contact or choose encased magnets.

Risk of cracking

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into hazardous fragments.

Danger to pacemakers

Patients with a pacemaker have to keep an large gap from magnets. The magnetic field can stop the operation of the implant.

Power loss in heat

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.

Serious injuries

Mind your fingers. Two large magnets will join instantly with a force of massive weight, destroying everything in their path. Be careful!

Magnetic interference

Note: rare earth magnets generate a field that interferes with precision electronics. Keep a safe distance from your mobile, tablet, and GPS.

Caution! Looking for details? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98