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SM 32x475 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130377

GTIN: 5906301813255

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2545 g

1 414.50 ZŁ with VAT / pcs + price for transport

1 150.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130377

GTIN

5906301813255

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2545 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. As a result, it is possible to precisely remove ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, intended for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets placed in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be more compressed. By contrast, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel is highly recommended thanks to its outstanding anti-corrosion properties.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements should be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field extremely well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes or sizes, which amplifies their universality in usage.
Significant importance in advanced technologically fields – are used in hard drives, electric motors, medical apparatus and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger to health from tiny fragments of magnets are risky, when accidentally ingested, which becomes significant in the context of child safety. It's also worth noting that miniscule components of these devices have the potential to complicate diagnosis in case of swallowing.

Handle Neodymium Magnets Carefully

Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets jump and touch each other mutually within a radius of several to around 10 cm from each other.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are the strongest magnets ever created, and their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Never bring neodymium magnets close to a phone and GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are highly fragile, they easily fall apart and can become damaged.

Magnets made of neodymium are fragile and will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Pay attention!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.