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SM 32x475 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130377

GTIN/EAN: 5906301813255

5.00

Diameter Ø

32 mm [±1 mm]

Height

475 mm [±1 mm]

Weight

2545 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1414.50 with VAT / pcs + price for transport

1150.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 32x475 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x475 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130377
GTIN/EAN 5906301813255
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 475 mm [±1 mm]
Weight 2545 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 18 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x475 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x475 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 475 mm (L)
Active length 439 mm
Section count 19 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2903 g
Active area 441 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (19 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130377-2026
Measurement Calculator
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of Nd2Fe14B magnets.

Advantages

Besides their immense pulling force, neodymium magnets offer the following advantages:
  • They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (according to tests),
  • Neodymium magnets are extremely resistant to magnetic field loss caused by external field sources,
  • In other words, due to the reflective surface of nickel, the element is aesthetically pleasing,
  • They show high magnetic induction at the operating surface, which increases their power,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • In view of the potential of accurate shaping and customization to individualized projects, NdFeB magnets can be manufactured in a broad palette of shapes and sizes, which expands the range of possible applications,
  • Fundamental importance in modern industrial fields – they serve a role in HDD drives, electric motors, medical devices, and complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in miniature devices

Weaknesses

Drawbacks and weaknesses of neodymium magnets: weaknesses and usage proposals
  • At strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • We suggest casing - magnetic holder, due to difficulties in producing threads inside the magnet and complicated forms.
  • Health risk to health – tiny shards of magnets are risky, if swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small components of these products can complicate diagnosis medical in case of swallowing.
  • Due to expensive raw materials, their price is higher than average,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat it depends on?

Information about lifting capacity was determined for optimal configuration, including:
  • on a plate made of mild steel, effectively closing the magnetic field
  • possessing a massiveness of minimum 10 mm to ensure full flux closure
  • characterized by lack of roughness
  • under conditions of ideal adhesion (surface-to-surface)
  • for force applied at a right angle (in the magnet axis)
  • in stable room temperature

Magnet lifting force in use – key factors

Please note that the working load will differ subject to the following factors, starting with the most relevant:
  • Gap between magnet and steel – every millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Force direction – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Base massiveness – too thin plate does not accept the full field, causing part of the power to be lost into the air.
  • Plate material – low-carbon steel attracts best. Alloy steels decrease magnetic permeability and lifting capacity.
  • Plate texture – ground elements guarantee perfect abutment, which increases force. Rough surfaces weaken the grip.
  • Heat – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, whereas under shearing force the load capacity is reduced by as much as 5 times. Moreover, even a minimal clearance between the magnet and the plate lowers the holding force.

H&S for magnets
Crushing force

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!

Sensitization to coating

Nickel alert: The Ni-Cu-Ni coating consists of nickel. If redness appears, immediately stop handling magnets and wear gloves.

Maximum temperature

Regular neodymium magnets (N-type) lose magnetization when the temperature goes above 80°C. This process is irreversible.

Precision electronics

A strong magnetic field interferes with the functioning of magnetometers in smartphones and GPS navigation. Maintain magnets close to a smartphone to prevent damaging the sensors.

Fire warning

Combustion risk: Rare earth powder is explosive. Avoid machining magnets in home conditions as this may cause fire.

Adults only

Only for adults. Small elements pose a choking risk, causing serious injuries. Keep out of reach of children and animals.

Pacemakers

People with a pacemaker must keep an absolute distance from magnets. The magnetism can stop the functioning of the life-saving device.

Do not underestimate power

Be careful. Rare earth magnets act from a distance and connect with huge force, often quicker than you can move away.

Magnets are brittle

Despite the nickel coating, neodymium is brittle and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Safe distance

Avoid bringing magnets close to a wallet, laptop, or TV. The magnetism can destroy these devices and wipe information from cards.

Safety First! Want to know more? Check our post: Are neodymium magnets dangerous?