SM 32x475 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130377
GTIN/EAN: 5906301813255
- Diameter Ø
- 32 mm [±1 mm]
- Height
- 475 mm [±1 mm]
- Weight
- 2545 g
- Magnetic Flux
- ~ 8 000 Gauss [±5%]
1150.00 zł net / pcs
1414.50 zł with VAT (23% VAT) / pcs
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Need more?Frequently asked questions
Which rod should I choose for fine contamination?
Which rod pitch should I choose?
Why does efficiency drop after a few weeks of operation?
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Technical data - SM 32x475 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x475 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130377 |
| GTIN/EAN | 5906301813255 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 475 mm [±1 mm] |
| Weight | 2545 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 18 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 310 | °C |
| Curie Temperature TF | 590 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x475 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 475 | mm (L) |
| Active length | 439 | mm |
| Section count | 19 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2903 | g |
| Active area | 441 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (19 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of neodymium magnets.
Advantages
- They do not lose magnetism, even during approximately ten years – the drop in lifting capacity is only ~1% (theoretically),
- They maintain their magnetic properties even under strong external field,
- The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- They feature high magnetic induction at the operating surface, which affects their effectiveness,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
- Thanks to flexibility in constructing and the ability to adapt to client solutions,
- Versatile presence in advanced technology sectors – they serve a role in hard drives, brushless drives, diagnostic systems, also technologically advanced constructions.
- Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which allows their use in compact constructions
Weaknesses
- They are prone to damage upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only protects the magnet but also improves its resistance to damage
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Magnets exposed to a humid environment can rust. Therefore during using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
- Limited possibility of creating threads in the magnet and complex shapes - recommended is a housing - magnet mounting.
- Possible danger to health – tiny shards of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. Additionally, tiny parts of these products are able to be problematic in diagnostics medical when they are in the body.
- With large orders the cost of neodymium magnets is economically unviable,
Pull force analysis
Detachment force of the magnet in optimal conditions – what contributes to it?
- with the contact of a sheet made of special test steel, ensuring maximum field concentration
- whose thickness equals approx. 10 mm
- characterized by even structure
- without the slightest clearance between the magnet and steel
- under perpendicular application of breakaway force (90-degree angle)
- at ambient temperature room level
Practical lifting capacity: influencing factors
- Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) diminishes the pulling force, often by half at just 0.5 mm.
- Direction of force – maximum parameter is obtained only during pulling at a 90° angle. The shear force of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
- Substrate thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet limits the lifting capacity (the magnet "punches through" it).
- Material composition – not every steel reacts the same. Alloy additives weaken the interaction with the magnet.
- Plate texture – smooth surfaces ensure maximum contact, which increases field saturation. Rough surfaces weaken the grip.
- Operating temperature – NdFeB sinters have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures they can be stronger (up to a certain limit).
Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under attempts to slide the magnet the holding force is lower. In addition, even a slight gap between the magnet and the plate decreases the lifting capacity.
Safety rules for work with NdFeB magnets
Skin irritation risks
It is widely known that the nickel plating (standard magnet coating) is a potent allergen. For allergy sufferers, refrain from direct skin contact and select coated magnets.
Hand protection
Pinching hazard: The attraction force is so immense that it can cause blood blisters, crushing, and even bone fractures. Protective gloves are recommended.
Risk of cracking
Neodymium magnets are ceramic materials, which means they are prone to chipping. Impact of two magnets will cause them breaking into shards.
Caution required
Use magnets consciously. Their powerful strength can surprise even experienced users. Stay alert and respect their force.
Dust is flammable
Machining of neodymium magnets poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
Cards and drives
Powerful magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Stay away of at least 10 cm.
Permanent damage
Watch the temperature. Exposing the magnet to high heat will permanently weaken its magnetic structure and pulling force.
This is not a toy
Strictly store magnets out of reach of children. Choking hazard is high, and the effects of magnets clamping inside the body are life-threatening.
Pacemakers
For implant holders: Strong magnetic fields affect medical devices. Keep at least 30 cm distance or ask another person to work with the magnets.
Impact on smartphones
Navigation devices and smartphones are extremely susceptible to magnetism. Direct contact with a strong magnet can permanently damage the sensors in your phone.
