SM 32x475 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130377
GTIN/EAN: 5906301813255
Diameter Ø
32 mm [±1 mm]
Height
475 mm [±1 mm]
Weight
2545 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1414.50 ZŁ with VAT / pcs + price for transport
1150.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Force as well as appearance of neodymium magnets can be calculated using our
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Product card - SM 32x475 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x475 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130377 |
| GTIN/EAN | 5906301813255 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 475 mm [±1 mm] |
| Weight | 2545 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 18 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x475 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 475 | mm (L) |
| Active length | 439 | mm |
| Section count | 19 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2903 | g |
| Active area | 441 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (19 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Pros as well as cons of Nd2Fe14B magnets.
Benefits
- They virtually do not lose power, because even after ten years the performance loss is only ~1% (in laboratory conditions),
- They possess excellent resistance to weakening of magnetic properties as a result of external fields,
- Thanks to the glossy finish, the layer of Ni-Cu-Ni, gold-plated, or silver gives an modern appearance,
- Magnetic induction on the working part of the magnet turns out to be impressive,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
- Possibility of individual modeling as well as modifying to individual conditions,
- Fundamental importance in modern industrial fields – they serve a role in hard drives, brushless drives, medical equipment, and multitasking production systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which makes them useful in miniature devices
Disadvantages
- They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only protects the magnet but also increases its resistance to damage
- Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
- Due to limitations in producing nuts and complicated forms in magnets, we propose using cover - magnetic holder.
- Health risk related to microscopic parts of magnets are risky, in case of ingestion, which becomes key in the aspect of protecting the youngest. Additionally, small elements of these magnets can be problematic in diagnostics medical when they are in the body.
- With budget limitations the cost of neodymium magnets is economically unviable,
Pull force analysis
Highest magnetic holding force – what contributes to it?
- on a base made of mild steel, perfectly concentrating the magnetic flux
- whose transverse dimension is min. 10 mm
- with an ideally smooth contact surface
- with zero gap (no paint)
- for force applied at a right angle (in the magnet axis)
- at standard ambient temperature
Magnet lifting force in use – key factors
- Gap between magnet and steel – every millimeter of distance (caused e.g. by varnish or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
- Force direction – remember that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the maximum value.
- Element thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
- Material type – ideal substrate is high-permeability steel. Stainless steels may attract less.
- Smoothness – full contact is possible only on smooth steel. Rough texture create air cushions, reducing force.
- Temperature influence – high temperature reduces magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.
Holding force was measured on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, in contrast under attempts to slide the magnet the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate decreases the holding force.
H&S for magnets
Demagnetization risk
Do not overheat. Neodymium magnets are susceptible to temperature. If you require operation above 80°C, ask us about special high-temperature series (H, SH, UH).
Magnetic interference
A strong magnetic field interferes with the operation of magnetometers in smartphones and GPS navigation. Maintain magnets close to a smartphone to avoid breaking the sensors.
Data carriers
Avoid bringing magnets near a wallet, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.
Serious injuries
Large magnets can smash fingers in a fraction of a second. Never place your hand betwixt two attracting surfaces.
Product not for children
Neodymium magnets are not intended for children. Eating several magnets can lead to them connecting inside the digestive tract, which poses a severe health hazard and necessitates immediate surgery.
Flammability
Drilling and cutting of neodymium magnets poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
Do not underestimate power
Before starting, check safety instructions. Sudden snapping can break the magnet or injure your hand. Think ahead.
Fragile material
Despite metallic appearance, the material is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into sharp, dangerous pieces.
Metal Allergy
Some people have a hypersensitivity to Ni, which is the typical protective layer for neodymium magnets. Extended handling can result in dermatitis. We strongly advise wear protective gloves.
Implant safety
Warning for patients: Powerful magnets affect medical devices. Maintain at least 30 cm distance or ask another person to handle the magnets.
