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SM 32x325 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130378

GTIN/EAN: 5906301813262

Diameter Ø
32 mm [±1 mm]
Height
325 mm [±1 mm]
Weight
1740 g
Magnetic Flux
~ 8 000 Gauss [±5%]

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930.00 zł net + 23% VAT / pcs

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Product card - SM 32x325 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x325 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130378
GTIN/EAN 5906301813262
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1740 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x325 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x325 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1986 g
Active area 291 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Technical and environmental data

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Sustainability

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130378-2026
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Pulling force


Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Pros

Apart from their superior magnetism, neodymium magnets have these key benefits:
  • Their magnetic field is maintained, and after approximately 10 years it decreases only by ~1% (theoretically),
  • Neodymium magnets are characterized by exceptionally resistant to magnetic field loss caused by magnetic disturbances,
  • By applying a lustrous coating of silver, the element acquires an professional look,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Thanks to the ability of accurate shaping and customization to unique needs, magnetic components can be manufactured in a wide range of geometric configurations, which increases their versatility,
  • Wide application in modern technologies – they serve a role in magnetic memories, motor assemblies, medical devices, as well as other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Weaknesses

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only protects the magnet but also increases its resistance to damage
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • Due to limitations in realizing threads and complex shapes in magnets, we propose using cover - magnetic mount.
  • Health risk related to microscopic parts of magnets are risky, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets can disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what affects it?

Magnet power was determined for ideal contact conditions, including:
  • with the use of a yoke made of special test steel, guaranteeing full magnetic saturation
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with an polished touching surface
  • under conditions of no distance (surface-to-surface)
  • under vertical force direction (90-degree angle)
  • at temperature approx. 20 degrees Celsius

Key elements affecting lifting force

Holding efficiency is affected by specific conditions, including (from most important):
  • Gap (betwixt the magnet and the metal), as even a very small clearance (e.g. 0.5 mm) results in a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Plate thickness – too thin sheet does not accept the full field, causing part of the power to be lost to the other side.
  • Plate material – mild steel gives the best results. Alloy admixtures reduce magnetic properties and lifting capacity.
  • Surface condition – ground elements guarantee perfect abutment, which improves force. Uneven metal weaken the grip.
  • Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under perpendicular forces, however under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a small distance between the magnet’s surface and the plate lowers the holding force.

Safety rules for work with neodymium magnets
Handling guide

Handle magnets with awareness. Their huge power can shock even experienced users. Stay alert and respect their force.

Machining danger

Powder generated during machining of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Beware of splinters

Despite metallic appearance, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into hazardous fragments.

Adults only

NdFeB magnets are not suitable for play. Accidental ingestion of multiple magnets may result in them connecting inside the digestive tract, which constitutes a direct threat to life and requires immediate surgery.

Compass and GPS

GPS units and smartphones are extremely sensitive to magnetism. Close proximity with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Serious injuries

Mind your fingers. Two powerful magnets will snap together instantly with a force of several hundred kilograms, crushing everything in their path. Exercise extreme caution!

Safe distance

Intense magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Maintain a gap of at least 10 cm.

Danger to pacemakers

Life threat: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have electronic implants.

Allergy Warning

Studies show that the nickel plating (standard magnet coating) is a potent allergen. If you have an allergy, refrain from direct skin contact or choose coated magnets.

Power loss in heat

Avoid heat. NdFeB magnets are susceptible to heat. If you need resistance above 80°C, ask us about HT versions (H, SH, UH).

Safety First! Want to know more? Check our post: Why are neodymium magnets dangerous?