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SM 32x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130376

GTIN/EAN: 5906301813248

Diameter Ø

32 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1475 g

Magnetic Flux

~ 8 000 Gauss [±5%]

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670.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 32x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130376
GTIN/EAN 5906301813248
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1475 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1681 g
Active area 240 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130376-2026
Measurement Calculator
Force (pull)

Field Strength

Other proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Pros

Besides their high retention, neodymium magnets are valued for these benefits:
  • Their power is maintained, and after around ten years it drops only by ~1% (theoretically),
  • Neodymium magnets are highly resistant to loss of magnetic properties caused by external field sources,
  • A magnet with a smooth gold surface has better aesthetics,
  • Magnets exhibit maximum magnetic induction on the working surface,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Thanks to freedom in forming and the ability to adapt to specific needs,
  • Key role in future technologies – they are utilized in HDD drives, electric motors, precision medical tools, as well as complex engineering applications.
  • Thanks to efficiency per cm³, small magnets offer high operating force, with minimal size,

Cons

Disadvantages of NdFeB magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only protects the magnet but also increases its resistance to damage
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Due to limitations in realizing nuts and complicated shapes in magnets, we propose using a housing - magnetic holder.
  • Health risk related to microscopic parts of magnets are risky, if swallowed, which is particularly important in the context of child health protection. It is also worth noting that small components of these products are able to be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat it depends on?

The specified lifting capacity represents the limit force, measured under laboratory conditions, specifically:
  • using a base made of high-permeability steel, functioning as a circuit closing element
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • characterized by lack of roughness
  • without any clearance between the magnet and steel
  • for force acting at a right angle (pull-off, not shear)
  • at ambient temperature room level

Practical lifting capacity: influencing factors

Effective lifting capacity impacted by working environment parameters, such as (from most important):
  • Clearance – existence of foreign body (rust, tape, air) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
  • Force direction – note that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal restricts the attraction force (the magnet "punches through" it).
  • Plate material – low-carbon steel gives the best results. Alloy admixtures reduce magnetic permeability and holding force.
  • Surface finish – full contact is possible only on polished steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Thermal environment – heating the magnet results in weakening of force. Check the maximum operating temperature for a given model.

Lifting capacity was measured using a smooth steel plate of optimal thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Moreover, even a small distance between the magnet and the plate lowers the lifting capacity.

Precautions when working with NdFeB magnets
Keep away from children

Always keep magnets out of reach of children. Risk of swallowing is high, and the effects of magnets clamping inside the body are life-threatening.

Caution required

Exercise caution. Rare earth magnets attract from a long distance and connect with massive power, often quicker than you can move away.

Crushing force

Risk of injury: The pulling power is so immense that it can result in blood blisters, pinching, and even bone fractures. Use thick gloves.

Cards and drives

Do not bring magnets near a purse, computer, or TV. The magnetic field can destroy these devices and erase data from cards.

Do not drill into magnets

Powder generated during machining of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Demagnetization risk

Avoid heat. NdFeB magnets are sensitive to temperature. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).

Avoid contact if allergic

Studies show that the nickel plating (the usual finish) is a strong allergen. If your skin reacts to metals, prevent touching magnets with bare hands or select coated magnets.

Material brittleness

Despite the nickel coating, neodymium is delicate and not impact-resistant. Do not hit, as the magnet may crumble into sharp, dangerous pieces.

Threat to navigation

A powerful magnetic field disrupts the operation of magnetometers in smartphones and navigation systems. Maintain magnets close to a device to prevent breaking the sensors.

Health Danger

Medical warning: Neodymium magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.

Caution! More info about hazards in the article: Safety of working with magnets.