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SM 32x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130376

GTIN/EAN: 5906301813248

Diameter Ø

32 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1475 g

Magnetic Flux

~ 8 000 Gauss [±5%]

984.00 with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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Specifications and structure of a neodymium magnet can be tested with our modular calculator.

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Technical of the product - SM 32x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130376
GTIN/EAN 5906301813248
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1475 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1681 g
Active area 240 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130376-2026
Quick Unit Converter
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of neodymium magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • They retain attractive force for nearly ten years – the drop is just ~1% (according to analyses),
  • Magnets effectively defend themselves against loss of magnetization caused by ambient magnetic noise,
  • Thanks to the shimmering finish, the plating of nickel, gold-plated, or silver gives an modern appearance,
  • Neodymium magnets generate maximum magnetic induction on a small surface, which increases force concentration,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
  • In view of the ability of accurate forming and adaptation to specialized solutions, NdFeB magnets can be produced in a wide range of shapes and sizes, which makes them more universal,
  • Huge importance in electronics industry – they are utilized in computer drives, drive modules, medical equipment, and modern systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Problematic aspects of neodymium magnets and proposals for their use:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a strong case, which not only protects them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
  • We recommend a housing - magnetic mount, due to difficulties in producing nuts inside the magnet and complicated shapes.
  • Health risk resulting from small fragments of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. Furthermore, small components of these magnets can be problematic in diagnostics medical when they are in the body.
  • Due to complex production process, their price is relatively high,

Pull force analysis

Magnetic strength at its maximum – what it depends on?

Magnet power was defined for ideal contact conditions, assuming:
  • with the use of a sheet made of special test steel, guaranteeing full magnetic saturation
  • whose thickness reaches at least 10 mm
  • characterized by lack of roughness
  • without the slightest clearance between the magnet and steel
  • during pulling in a direction perpendicular to the plane
  • in temp. approx. 20°C

Determinants of lifting force in real conditions

Please note that the working load will differ influenced by elements below, in order of importance:
  • Space between surfaces – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Direction of force – maximum parameter is reached only during perpendicular pulling. The resistance to sliding of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of generating force.
  • Material type – the best choice is high-permeability steel. Cast iron may generate lower lifting capacity.
  • Surface condition – smooth surfaces guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
  • Heat – neodymium magnets have a sensitivity to temperature. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under shearing force the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet and the plate lowers the load capacity.

Safety rules for work with neodymium magnets
Safe operation

Be careful. Neodymium magnets attract from a long distance and snap with massive power, often quicker than you can react.

Risk of cracking

NdFeB magnets are sintered ceramics, which means they are very brittle. Impact of two magnets will cause them breaking into shards.

Threat to navigation

GPS units and mobile phones are extremely sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Choking Hazard

Always keep magnets out of reach of children. Choking hazard is significant, and the effects of magnets connecting inside the body are fatal.

Dust explosion hazard

Drilling and cutting of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Pacemakers

Patients with a heart stimulator must keep an absolute distance from magnets. The magnetism can disrupt the operation of the implant.

Hand protection

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!

Metal Allergy

A percentage of the population suffer from a contact allergy to nickel, which is the standard coating for NdFeB magnets. Prolonged contact may cause an allergic reaction. We suggest wear safety gloves.

Power loss in heat

Regular neodymium magnets (N-type) lose power when the temperature surpasses 80°C. Damage is permanent.

Safe distance

Very strong magnetic fields can destroy records on payment cards, hard drives, and storage devices. Stay away of at least 10 cm.

Danger! Want to know more? Check our post: Are neodymium magnets dangerous?