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SM 32x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130376

GTIN: 5906301813248

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

275 mm

Weight

1475 g

824.10 ZŁ with VAT / pcs + price for transport

670.00 ZŁ net + 23% VAT / pcs

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SM 32x275 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x275 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130376

GTIN

5906301813248

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

1475 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. In this way, it is possible to efficiently segregate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called cylindrical magnets, are employed in metal separation, food production as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel exhibits the best resistance due to its excellent corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth washing regularly, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their durability, neodymium magnets are valued for these benefits:

They virtually do not lose power, because even after 10 years, the decline in efficiency is only ~1% (based on calculations),
Their ability to resist magnetic interference from external fields is notable,
Because of the reflective layer of gold, the component looks visually appealing,
They possess significant magnetic force measurable at the magnet’s surface,
These magnets tolerate elevated temperatures, often exceeding 230°C, when properly designed (in relation to profile),
With the option for fine forming and personalized design, these magnets can be produced in numerous shapes and sizes, greatly improving engineering flexibility,
Significant impact in advanced technical fields – they find application in HDDs, rotating machines, medical equipment as well as sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in small dimensions, which makes them useful in small systems

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to external force, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture while also strengthens its overall resistance,
They lose strength at increased temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to wet conditions can degrade. Therefore, for outdoor applications, we recommend waterproof types made of rubber,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is risky,
Potential hazard from tiny pieces may arise, especially if swallowed, which is crucial in the health of young users. Furthermore, small elements from these assemblies can hinder health screening after being swallowed,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Notes with Neodymium Magnets

Neodymium magnetic are highly susceptible to damage, leading to breaking.

Neodymium magnets are highly delicate, and by joining them in an uncontrolled manner, they will crack. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnets should not be in the vicinity youngest children.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets generate intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

If have a finger between or alternatively on the path of attracting magnets, there may be a large cut or a fracture.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Warning!

To show why neodymium magnets are so dangerous, see the article - How dangerous are very strong neodymium magnets?.