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SM 32x450 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130303

GTIN: 5906301812968

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

450 mm

Weight

2410 g

1 340.70 ZŁ with VAT / pcs + price for transport

1 090.00 ZŁ net + 23% VAT / pcs

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SM 32x450 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x450 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130303

GTIN

5906301812968

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

450 mm [±0,1 mm]

Weight

2410 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. As a result, it is possible to efficiently separate ferromagnetic particles from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in food production to clear metallic contaminants, for example iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the better. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. By contrast, when the magnet is thick, the force lines will be extended and reach further.

For constructing the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose power over time - after about 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Significant importance in advanced technologically fields – are used in hard drives, electric motors, medical devices or various technologically advanced devices.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Health risk to health from tiny fragments of magnets can be dangerous, in case of ingestion, which becomes significant in the aspect of protecting young children. It's also worth noting that tiny parts of these devices have the potential to be problematic in medical diagnosis when they are in the body.

Safety Guidelines with Neodymium Magnets

Neodymium Magnets can attract to each other, pinch the skin, and cause significant injuries.

Neodymium magnets will bounce and also contact together within a distance of several to almost 10 cm from each other.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets generate intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

It is essential to keep neodymium magnets out of reach from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnetic are particularly fragile, which leads to shattering.

Magnets made of neodymium are fragile as well as will crack if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Safety precautions!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.