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SM 32x450 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130303

GTIN/EAN: 5906301812968

5.00

Diameter Ø

32 mm [±1 mm]

Height

450 mm [±1 mm]

Weight

2410 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1340.70 with VAT / pcs + price for transport

1090.00 ZŁ net + 23% VAT / pcs

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Weight and structure of a neodymium magnet can be tested with our magnetic calculator.

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Detailed specification - SM 32x450 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x450 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130303
GTIN/EAN 5906301812968
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 450 mm [±1 mm]
Weight 2410 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 17 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x450 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x450 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 450 mm (L)
Active length 414 mm
Section count 18 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2751 g
Active area 416 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (18 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130303-2026
Measurement Calculator
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Benefits

Apart from their strong magnetic energy, neodymium magnets have these key benefits:
  • Their magnetic field remains stable, and after approximately ten years it drops only by ~1% (theoretically),
  • Neodymium magnets remain extremely resistant to magnetic field loss caused by external magnetic fields,
  • Thanks to the metallic finish, the plating of Ni-Cu-Ni, gold, or silver gives an aesthetic appearance,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of precise creating and modifying to specific conditions,
  • Significant place in future technologies – they are commonly used in data components, electric drive systems, advanced medical instruments, and complex engineering applications.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Drawbacks and weaknesses of neodymium magnets and ways of using them
  • At strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Limited ability of producing nuts in the magnet and complicated shapes - preferred is cover - magnetic holder.
  • Possible danger related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the context of child safety. It is also worth noting that tiny parts of these products are able to disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Maximum magnetic pulling forcewhat it depends on?

Holding force of 0.00 kg is a result of laboratory testing performed under standard conditions:
  • using a plate made of low-carbon steel, acting as a circuit closing element
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with a surface perfectly flat
  • without any air gap between the magnet and steel
  • during pulling in a direction vertical to the plane
  • at temperature approx. 20 degrees Celsius

Practical aspects of lifting capacity – factors

During everyday use, the real power is determined by a number of factors, listed from most significant:
  • Distance (between the magnet and the plate), because even a tiny distance (e.g. 0.5 mm) results in a reduction in force by up to 50% (this also applies to paint, corrosion or debris).
  • Direction of force – maximum parameter is obtained only during perpendicular pulling. The shear force of the magnet along the surface is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Chemical composition of the base – mild steel attracts best. Alloy steels decrease magnetic permeability and holding force.
  • Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Uneven metal reduce efficiency.
  • Thermal environment – temperature increase causes a temporary drop of force. Check the maximum operating temperature for a given model.

Holding force was measured on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as 5 times. Moreover, even a small distance between the magnet’s surface and the plate decreases the holding force.

H&S for magnets
Serious injuries

Pinching hazard: The attraction force is so great that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.

Safe operation

Handle with care. Rare earth magnets attract from a distance and snap with massive power, often faster than you can move away.

Risk of cracking

Despite metallic appearance, the material is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.

Heat warning

Control the heat. Exposing the magnet above 80 degrees Celsius will ruin its magnetic structure and strength.

Health Danger

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have medical devices.

GPS Danger

A powerful magnetic field interferes with the operation of compasses in phones and navigation systems. Do not bring magnets near a device to avoid breaking the sensors.

Fire warning

Machining of neodymium magnets carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is hard to extinguish.

Threat to electronics

Do not bring magnets close to a wallet, laptop, or TV. The magnetic field can destroy these devices and wipe information from cards.

Allergy Warning

Studies show that nickel (the usual finish) is a common allergen. For allergy sufferers, prevent direct skin contact or choose versions in plastic housing.

Adults only

Absolutely keep magnets out of reach of children. Ingestion danger is high, and the consequences of magnets clamping inside the body are very dangerous.

Attention! Need more info? Read our article: Are neodymium magnets dangerous?