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SM 32x450 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130303

GTIN: 5906301812968

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

450 mm

Weight

2410 g

1340.70 ZŁ with VAT / pcs + price for transport

1090.00 ZŁ net + 23% VAT / pcs

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Carbon Footprint – environmental impact GPSR Regulation – product safety

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Pick up the phone and ask +48 888 99 98 98 alternatively drop us a message using inquiry form through our site.
Lifting power as well as appearance of a magnet can be reviewed using our online calculation tool.

Orders placed before 14:00 will be shipped the same business day.

SM 32x450 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x450 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130303

GTIN

5906301812968

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

450 mm [±0,1 mm]

Weight

2410 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively segregate ferromagnetic elements from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are employed in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the more effective. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is recommended due to its outstanding corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their tremendous magnetic power, neodymium magnets offer the following advantages:

They do not lose their even over approximately ten years – the reduction of strength is only ~1% (based on measurements),
They show strong resistance to demagnetization from external magnetic fields,
Thanks to the shiny finish and nickel coating, they have an elegant appearance,
They have exceptional magnetic induction on the surface of the magnet,
Neodymium magnets are known for very high magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the geometry),
The ability for precise shaping as well as adaptation to individual needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which enhances their versatility in applications,
Important function in new technology industries – they are utilized in hard drives, electric motors, diagnostic apparatus or even high-tech tools,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in small dimensions, which allows for use in miniature devices

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to shocks, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from breakage and strengthens its overall resistance,
They lose field intensity at high temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the geometry and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a moist environment – during outdoor use, we recommend using moisture-resistant magnets, such as those made of non-metallic materials,
The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is restricted,
Possible threat due to small fragments may arise, in case of ingestion, which is notable in the context of child safety. Additionally, miniature parts from these products might disrupt scanning if inside the body,
Due to the price of neodymium, their cost is relatively high,

Maximum lifting force for a neodymium magnet – what it depends on?

The given holding capacity of the magnet means the highest holding force, assessed in the best circumstances, namely:

with mild steel, used as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a smooth surface
with no separation
with vertical force applied
in normal thermal conditions

Key elements affecting lifting force

The lifting capacity of a magnet is determined by in practice the following factors, from primary to secondary:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was determined by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance {between} the magnet and the plate reduces the load capacity.

Be Cautious with Neodymium Magnets

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets jump and clash mutually within a distance of several to almost 10 cm from each other.

Magnets made of neodymium are highly susceptible to damage, leading to shattering.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can shock you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

While Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Exercise caution!

In order to show why neodymium magnets are so dangerous, read the article - How dangerous are strong neodymium magnets?.