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SM 32x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130302

GTIN/EAN: 5906301812951

5.00

Diameter Ø

32 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

2145 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1193.10 with VAT / pcs + price for transport

970.00 ZŁ net + 23% VAT / pcs

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Weight along with appearance of neodymium magnets can be reviewed using our power calculator.

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Technical of the product - SM 32x400 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x400 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130302
GTIN/EAN 5906301812951
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 2145 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x400 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x400 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2445 g
Active area 366 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130302-2026
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Force (pull)

Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of rare earth magnets.

Pros

Besides their exceptional strength, neodymium magnets offer the following advantages:
  • They retain attractive force for nearly 10 years – the loss is just ~1% (in theory),
  • They do not lose their magnetic properties even under strong external field,
  • In other words, due to the reflective layer of silver, the element looks attractive,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of accurate creating and adjusting to individual requirements,
  • Fundamental importance in high-tech industry – they are used in data components, electric motors, medical devices, and technologically advanced constructions.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets: application proposals
  • Brittleness is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a strong case, which not only secures them against impacts but also increases their durability
  • We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • Due to limitations in realizing threads and complex shapes in magnets, we propose using a housing - magnetic mount.
  • Potential hazard to health – tiny shards of magnets can be dangerous, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these magnets can disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat affects it?

The declared magnet strength represents the limit force, recorded under ideal test conditions, specifically:
  • using a plate made of low-carbon steel, functioning as a ideal flux conductor
  • whose transverse dimension is min. 10 mm
  • with an ground contact surface
  • without the slightest clearance between the magnet and steel
  • under vertical application of breakaway force (90-degree angle)
  • in temp. approx. 20°C

Lifting capacity in practice – influencing factors

Please note that the application force will differ depending on elements below, in order of importance:
  • Clearance – existence of any layer (rust, tape, air) interrupts the magnetic circuit, which lowers power steeply (even by 50% at 0.5 mm).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
  • Steel grade – ideal substrate is pure iron steel. Hardened steels may attract less.
  • Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Uneven metal weaken the grip.
  • Thermal conditions – neodymium magnets have a negative temperature coefficient. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was conducted on a smooth plate of optimal thickness, under perpendicular forces, however under shearing force the load capacity is reduced by as much as fivefold. Additionally, even a small distance between the magnet’s surface and the plate reduces the holding force.

Safety rules for work with NdFeB magnets
Precision electronics

Remember: rare earth magnets produce a field that interferes with precision electronics. Keep a separation from your mobile, tablet, and navigation systems.

Crushing risk

Big blocks can break fingers in a fraction of a second. Under no circumstances put your hand between two attracting surfaces.

Caution required

Handle magnets with awareness. Their immense force can surprise even professionals. Be vigilant and do not underestimate their force.

Nickel coating and allergies

It is widely known that the nickel plating (the usual finish) is a potent allergen. If your skin reacts to metals, avoid direct skin contact or opt for coated magnets.

Thermal limits

Watch the temperature. Heating the magnet to high heat will destroy its properties and strength.

Danger to pacemakers

Medical warning: Neodymium magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Mechanical processing

Machining of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Material brittleness

NdFeB magnets are ceramic materials, meaning they are very brittle. Impact of two magnets will cause them shattering into shards.

Swallowing risk

Absolutely store magnets away from children. Choking hazard is high, and the effects of magnets clamping inside the body are life-threatening.

Data carriers

Do not bring magnets near a wallet, computer, or TV. The magnetism can destroy these devices and wipe information from cards.

Attention! More info about risks in the article: Safety of working with magnets.