SM 32x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130302
GTIN/EAN: 5906301812951
Diameter Ø
32 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
2145 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1193.10 ZŁ with VAT / pcs + price for transport
970.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Specifications along with structure of neodymium magnets can be analyzed using our
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Technical details - SM 32x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130302 |
| GTIN/EAN | 5906301812951 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 2145 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2445 | g |
| Active area | 366 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Strengths and weaknesses of neodymium magnets.
Advantages
- They retain full power for almost ten years – the drop is just ~1% (in theory),
- They are resistant to demagnetization induced by presence of other magnetic fields,
- A magnet with a smooth nickel surface has an effective appearance,
- They show high magnetic induction at the operating surface, which increases their power,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Thanks to the potential of accurate forming and adaptation to individualized projects, NdFeB magnets can be produced in a variety of forms and dimensions, which increases their versatility,
- Huge importance in high-tech industry – they are utilized in HDD drives, electric motors, precision medical tools, also technologically advanced constructions.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Limitations
- To avoid cracks under impact, we suggest using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Magnets exposed to a humid environment can rust. Therefore when using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
- Due to limitations in creating threads and complex shapes in magnets, we propose using cover - magnetic mount.
- Health risk to health – tiny shards of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child safety. Furthermore, small components of these devices can complicate diagnosis medical in case of swallowing.
- With large orders the cost of neodymium magnets can be a barrier,
Pull force analysis
Maximum lifting capacity of the magnet – what affects it?
- on a block made of mild steel, optimally conducting the magnetic flux
- with a cross-section no less than 10 mm
- characterized by smoothness
- with zero gap (no impurities)
- under axial force vector (90-degree angle)
- at temperature room level
Lifting capacity in real conditions – factors
- Clearance – existence of foreign body (paint, tape, gap) interrupts the magnetic circuit, which lowers capacity steeply (even by 50% at 0.5 mm).
- Direction of force – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is standardly many times lower (approx. 1/5 of the lifting capacity).
- Element thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
- Material type – ideal substrate is pure iron steel. Hardened steels may attract less.
- Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
- Thermal factor – high temperature weakens pulling force. Exceeding the limit temperature can permanently damage the magnet.
Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, whereas under parallel forces the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.
H&S for magnets
Serious injuries
Big blocks can break fingers in a fraction of a second. Under no circumstances place your hand between two strong magnets.
Metal Allergy
Some people suffer from a hypersensitivity to Ni, which is the typical protective layer for NdFeB magnets. Extended handling might lead to an allergic reaction. We suggest wear safety gloves.
Heat sensitivity
Watch the temperature. Exposing the magnet to high heat will destroy its properties and strength.
Handling guide
Be careful. Neodymium magnets act from a long distance and snap with huge force, often quicker than you can move away.
Shattering risk
Neodymium magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets will cause them breaking into shards.
Magnetic interference
Remember: rare earth magnets generate a field that disrupts sensitive sensors. Maintain a safe distance from your phone, device, and GPS.
Warning for heart patients
Warning for patients: Powerful magnets affect electronics. Keep at least 30 cm distance or ask another person to work with the magnets.
Choking Hazard
Neodymium magnets are not intended for children. Accidental ingestion of several magnets can lead to them connecting inside the digestive tract, which constitutes a severe health hazard and requires immediate surgery.
Flammability
Machining of neodymium magnets carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is difficult to extinguish.
Keep away from computers
Data protection: Strong magnets can damage payment cards and delicate electronics (heart implants, medical aids, mechanical watches).
