SM 32x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130302
GTIN/EAN: 5906301812951
Diameter Ø
32 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
2145 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1193.10 ZŁ with VAT / pcs + price for transport
970.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power and appearance of a neodymium magnet can be checked on our
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Technical parameters - SM 32x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130302 |
| GTIN/EAN | 5906301812951 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 2145 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2445 | g |
| Active area | 366 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of rare earth magnets.
Benefits
- They retain full power for almost ten years – the loss is just ~1% (in theory),
- They have excellent resistance to magnetic field loss when exposed to external fields,
- By covering with a smooth coating of nickel, the element acquires an elegant look,
- Neodymium magnets ensure maximum magnetic induction on a contact point, which ensures high operational effectiveness,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Thanks to flexibility in designing and the capacity to customize to client solutions,
- Significant place in modern industrial fields – they are utilized in HDD drives, drive modules, diagnostic systems, as well as industrial machines.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Disadvantages
- Susceptibility to cracking is one of their disadvantages. Upon strong impact they can fracture. We recommend keeping them in a special holder, which not only protects them against impacts but also increases their durability
- NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Due to limitations in producing threads and complex shapes in magnets, we propose using a housing - magnetic holder.
- Health risk to health – tiny shards of magnets are risky, when accidentally swallowed, which gains importance in the context of child health protection. It is also worth noting that small components of these devices can complicate diagnosis medical in case of swallowing.
- Due to neodymium price, their price exceeds standard values,
Pull force analysis
Highest magnetic holding force – what affects it?
- with the contact of a yoke made of special test steel, guaranteeing maximum field concentration
- with a thickness of at least 10 mm
- with a plane cleaned and smooth
- without the slightest insulating layer between the magnet and steel
- under vertical force direction (90-degree angle)
- in stable room temperature
Lifting capacity in practice – influencing factors
- Clearance – the presence of foreign body (paint, tape, air) interrupts the magnetic circuit, which reduces capacity rapidly (even by 50% at 0.5 mm).
- Force direction – remember that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
- Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of generating force.
- Metal type – different alloys attracts identically. High carbon content weaken the attraction effect.
- Smoothness – full contact is obtained only on polished steel. Rough texture reduce the real contact area, reducing force.
- Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they are weaker, and in frost gain strength (up to a certain limit).
Lifting capacity was determined with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the holding force is lower. Additionally, even a slight gap between the magnet and the plate reduces the load capacity.
Warnings
Nickel allergy
A percentage of the population suffer from a contact allergy to nickel, which is the common plating for neodymium magnets. Extended handling can result in skin redness. We suggest use protective gloves.
Maximum temperature
Watch the temperature. Exposing the magnet to high heat will ruin its magnetic structure and pulling force.
Respect the power
Handle magnets consciously. Their huge power can shock even professionals. Be vigilant and do not underestimate their power.
Crushing risk
Risk of injury: The pulling power is so great that it can result in blood blisters, crushing, and broken bones. Use thick gloves.
Magnets are brittle
Despite the nickel coating, the material is delicate and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.
ICD Warning
Individuals with a heart stimulator have to keep an large gap from magnets. The magnetic field can disrupt the operation of the life-saving device.
Swallowing risk
These products are not intended for children. Accidental ingestion of a few magnets can lead to them attracting across intestines, which poses a direct threat to life and necessitates immediate surgery.
Do not drill into magnets
Combustion risk: Rare earth powder is highly flammable. Do not process magnets without safety gear as this risks ignition.
Magnetic interference
GPS units and mobile phones are extremely susceptible to magnetic fields. Close proximity with a strong magnet can permanently damage the sensors in your phone.
Keep away from computers
Data protection: Neodymium magnets can ruin payment cards and delicate electronics (heart implants, medical aids, mechanical watches).
