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SM 32x400 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130302

GTIN: 5906301812951

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

400 mm

Weight

2145 g

1193.10 ZŁ with VAT / pcs + price for transport

970.00 ZŁ net + 23% VAT / pcs

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SM 32x400 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x400 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130302

GTIN

5906301812951

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

400 mm [±0,1 mm]

Weight

2145 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. As a result, it is possible to effectively separate ferromagnetic elements from different substances. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food sector to remove metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be short. Otherwise, when the magnet is thick, the force lines are longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel is highly recommended thanks to its exceptional corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their remarkable magnetic power, neodymium magnets offer the following advantages:

They virtually do not lose strength, because even after 10 years, the decline in efficiency is only ~1% (in laboratory conditions),
They remain magnetized despite exposure to strong external fields,
Because of the brilliant layer of nickel, the component looks visually appealing,
They possess intense magnetic force measurable at the magnet’s surface,
Thanks to their exceptional temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C or more,
Thanks to the freedom in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in different geometries, which broadens their functional possibilities,
Significant impact in cutting-edge sectors – they are used in HDDs, electromechanical systems, medical equipment or even technologically developed systems,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to external force, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage , and at the same time increases its overall resistance,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of protective material for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the limitations in manufacturing complex structures directly in the magnet,
Health risk related to magnet particles may arise, especially if swallowed, which is significant in the context of child safety. It should also be noted that minuscule fragments from these products have the potential to disrupt scanning after being swallowed,
In cases of large-volume purchasing, neodymium magnet cost may be a barrier,

Maximum lifting capacity of the magnet – what it depends on?

The given lifting capacity of the magnet corresponds to the maximum lifting force, calculated in ideal conditions, specifically:

with mild steel, used as a magnetic flux conductor
of a thickness of at least 10 mm
with a refined outer layer
with zero air gap
with vertical force applied
under standard ambient temperature

Magnet lifting force in use – key factors

In practice, the holding capacity of a magnet is conditioned by these factors, in descending order of importance:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, however under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a small distance {between} the magnet and the plate lowers the lifting capacity.

Be Cautious with Neodymium Magnets

Neodymium magnetic are especially fragile, which leads to damage.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Maintain neodymium magnets away from children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets are the most powerful, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Remember not to place fingers between magnets or alternatively in their path when attract. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Warning!

To illustrate why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.