SM 32x400 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130302
GTIN/EAN: 5906301812951
Diameter Ø
32 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
2145 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1340.70 ZŁ with VAT / pcs + price for transport
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Technical - SM 32x400 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x400 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130302 |
| GTIN/EAN | 5906301812951 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 2145 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x400 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~2445 | g |
| Active area | 366 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of Nd2Fe14B magnets.
Benefits
- They retain full power for almost ten years – the drop is just ~1% (based on simulations),
- They retain their magnetic properties even under external field action,
- The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- Magnetic induction on the working part of the magnet is impressive,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
- Considering the potential of precise forming and adaptation to specialized needs, NdFeB magnets can be produced in a broad palette of forms and dimensions, which expands the range of possible applications,
- Universal use in future technologies – they are used in magnetic memories, drive modules, precision medical tools, and modern systems.
- Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which makes them useful in compact constructions
Limitations
- At strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
- We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
- They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Due to limitations in realizing nuts and complicated forms in magnets, we propose using casing - magnetic mount.
- Potential hazard resulting from small fragments of magnets can be dangerous, in case of ingestion, which gains importance in the context of child safety. Furthermore, small components of these products can disrupt the diagnostic process medical when they are in the body.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Lifting parameters
Maximum lifting capacity of the magnet – what contributes to it?
- on a block made of mild steel, effectively closing the magnetic field
- with a thickness minimum 10 mm
- with an ideally smooth touching surface
- under conditions of no distance (metal-to-metal)
- for force applied at a right angle (pull-off, not shear)
- at conditions approx. 20°C
Determinants of lifting force in real conditions
- Gap between surfaces – every millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
- Direction of force – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
- Element thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
- Metal type – different alloys reacts the same. High carbon content weaken the interaction with the magnet.
- Plate texture – ground elements ensure maximum contact, which increases field saturation. Uneven metal reduce efficiency.
- Temperature – temperature increase results in weakening of induction. Check the maximum operating temperature for a given model.
Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Additionally, even a minimal clearance between the magnet and the plate decreases the load capacity.
Safety rules for work with NdFeB magnets
ICD Warning
Patients with a heart stimulator must maintain an safe separation from magnets. The magnetism can disrupt the functioning of the life-saving device.
GPS and phone interference
Navigation devices and smartphones are highly sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.
Threat to electronics
Equipment safety: Neodymium magnets can ruin data carriers and sensitive devices (pacemakers, medical aids, timepieces).
Do not drill into magnets
Powder created during machining of magnets is flammable. Do not drill into magnets unless you are an expert.
Metal Allergy
Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If skin irritation appears, immediately stop handling magnets and wear gloves.
Bodily injuries
Risk of injury: The attraction force is so immense that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.
Caution required
Before use, check safety instructions. Sudden snapping can break the magnet or injure your hand. Be predictive.
Magnet fragility
Neodymium magnets are ceramic materials, which means they are prone to chipping. Collision of two magnets leads to them shattering into small pieces.
Do not overheat magnets
Standard neodymium magnets (grade N) lose power when the temperature exceeds 80°C. The loss of strength is permanent.
Product not for children
NdFeB magnets are not toys. Swallowing a few magnets can lead to them pinching intestinal walls, which poses a severe health hazard and necessitates immediate surgery.
