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SM 25x325 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130349

GTIN/EAN: 5906301812975

Diameter Ø

25 mm [±1 mm]

Height

325 mm [±1 mm]

Weight

1260 g

Magnetic Flux

~ 6 500 Gauss [±5%]

910.20 with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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Force as well as shape of magnets can be tested on our magnetic mass calculator.

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Technical specification of the product - SM 25x325 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x325 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130349
GTIN/EAN 5906301812975
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1260 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x325 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x325 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1212 g
Active area 227 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130349-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

Other proposals

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of neodymium magnets.

Benefits

Apart from their strong magnetism, neodymium magnets have these key benefits:
  • They retain full power for nearly ten years – the loss is just ~1% (in theory),
  • Magnets effectively resist against loss of magnetization caused by ambient magnetic noise,
  • The use of an shiny finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • Magnets are characterized by excellent magnetic induction on the working surface,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, enabling operation at temperatures reaching 230°C and above...
  • Possibility of custom modeling as well as modifying to specific conditions,
  • Key role in high-tech industry – they are utilized in hard drives, electric drive systems, medical equipment, as well as technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which allows their use in miniature devices

Weaknesses

Characteristics of disadvantages of neodymium magnets: tips and applications.
  • At strong impacts they can crack, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Limited possibility of making nuts in the magnet and complex shapes - recommended is casing - magnet mounting.
  • Potential hazard resulting from small fragments of magnets can be dangerous, in case of ingestion, which becomes key in the context of child safety. It is also worth noting that small components of these devices are able to complicate diagnosis medical after entering the body.
  • Due to complex production process, their price is relatively high,

Lifting parameters

Maximum magnetic pulling forcewhat contributes to it?

The force parameter is a result of laboratory testing performed under the following configuration:
  • on a block made of structural steel, effectively closing the magnetic flux
  • with a cross-section of at least 10 mm
  • with an polished contact surface
  • without the slightest clearance between the magnet and steel
  • under perpendicular force direction (90-degree angle)
  • at ambient temperature approx. 20 degrees Celsius

Magnet lifting force in use – key factors

Real force is influenced by specific conditions, including (from most important):
  • Air gap (between the magnet and the plate), since even a very small clearance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, rust or debris).
  • Direction of force – highest force is obtained only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of generating force.
  • Material composition – different alloys attracts identically. Alloy additives weaken the interaction with the magnet.
  • Surface structure – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Temperature – heating the magnet results in weakening of force. Check the thermal limit for a given model.

Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under parallel forces the lifting capacity is smaller. In addition, even a slight gap between the magnet and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
Fragile material

Despite metallic appearance, neodymium is delicate and cannot withstand shocks. Avoid impacts, as the magnet may crumble into hazardous fragments.

Fire warning

Dust produced during machining of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Hand protection

Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and even bone fractures. Protective gloves are recommended.

Health Danger

Medical warning: Strong magnets can turn off heart devices and defibrillators. Stay away if you have electronic implants.

Immense force

Use magnets consciously. Their immense force can shock even experienced users. Be vigilant and respect their power.

GPS Danger

GPS units and smartphones are highly susceptible to magnetic fields. Close proximity with a strong magnet can ruin the sensors in your phone.

Safe distance

Device Safety: Neodymium magnets can ruin data carriers and delicate electronics (heart implants, hearing aids, timepieces).

Skin irritation risks

It is widely known that nickel (standard magnet coating) is a potent allergen. For allergy sufferers, refrain from touching magnets with bare hands or opt for encased magnets.

Operating temperature

Watch the temperature. Heating the magnet to high heat will permanently weaken its properties and pulling force.

No play value

Absolutely store magnets away from children. Risk of swallowing is significant, and the consequences of magnets clamping inside the body are tragic.

Safety First! Looking for details? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98