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SM 25x325 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130349

GTIN/EAN: 5906301812975

Diameter Ø

25 mm [±1 mm]

Height

325 mm [±1 mm]

Weight

1260 g

Magnetic Flux

~ 6 500 Gauss [±5%]

910.20 with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x325 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x325 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130349
GTIN/EAN 5906301812975
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1260 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x325 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x325 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1212 g
Active area 227 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130349-2026
Measurement Calculator
Force (pull)

Magnetic Field

View also offers

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

Apart from their consistent magnetic energy, neodymium magnets have these key benefits:
  • They virtually do not lose power, because even after 10 years the performance loss is only ~1% (based on calculations),
  • They are resistant to demagnetization induced by external magnetic fields,
  • A magnet with a metallic gold surface has better aesthetics,
  • Neodymium magnets ensure maximum magnetic induction on a small area, which increases force concentration,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Possibility of individual shaping as well as modifying to defined conditions,
  • Universal use in advanced technology sectors – they are used in magnetic memories, electric motors, advanced medical instruments, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which enables their usage in small systems

Limitations

Drawbacks and weaknesses of neodymium magnets: weaknesses and usage proposals
  • At very strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They rust in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing nuts and complicated shapes in magnets, we recommend using a housing - magnetic mechanism.
  • Possible danger related to microscopic parts of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child health protection. It is also worth noting that small elements of these magnets can disrupt the diagnostic process medical after entering the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Lifting parameters

Maximum holding power of the magnet – what it depends on?

Magnet power was defined for optimal configuration, including:
  • using a sheet made of low-carbon steel, acting as a ideal flux conductor
  • whose thickness reaches at least 10 mm
  • characterized by smoothness
  • without the slightest insulating layer between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • in temp. approx. 20°C

Practical lifting capacity: influencing factors

Holding efficiency is influenced by specific conditions, including (from priority):
  • Air gap (between the magnet and the plate), as even a very small distance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to varnish, corrosion or debris).
  • Force direction – catalog parameter refers to detachment vertically. When attempting to slide, the magnet exhibits significantly lower power (typically approx. 20-30% of nominal force).
  • Steel thickness – insufficiently thick sheet does not close the flux, causing part of the flux to be wasted to the other side.
  • Plate material – low-carbon steel gives the best results. Alloy steels reduce magnetic properties and lifting capacity.
  • Surface structure – the more even the surface, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Thermal environment – temperature increase causes a temporary drop of induction. It is worth remembering the maximum operating temperature for a given model.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under shearing force the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet and the plate lowers the lifting capacity.

H&S for magnets
Handling rules

Use magnets consciously. Their huge power can surprise even professionals. Plan your moves and do not underestimate their power.

Warning for allergy sufferers

Certain individuals suffer from a contact allergy to Ni, which is the common plating for neodymium magnets. Prolonged contact might lead to dermatitis. We strongly advise wear safety gloves.

Do not give to children

Only for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep out of reach of children and animals.

GPS Danger

GPS units and smartphones are extremely sensitive to magnetic fields. Close proximity with a powerful NdFeB magnet can decalibrate the sensors in your phone.

Cards and drives

Powerful magnetic fields can destroy records on payment cards, hard drives, and storage devices. Maintain a gap of at least 10 cm.

Flammability

Mechanical processing of neodymium magnets carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is hard to extinguish.

Physical harm

Danger of trauma: The attraction force is so immense that it can result in hematomas, crushing, and even bone fractures. Use thick gloves.

Health Danger

Warning for patients: Strong magnetic fields affect medical devices. Keep minimum 30 cm distance or ask another person to work with the magnets.

Material brittleness

Despite metallic appearance, the material is delicate and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.

Do not overheat magnets

Watch the temperature. Exposing the magnet above 80 degrees Celsius will ruin its properties and pulling force.

Safety First! Looking for details? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98