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SM 25x325 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130349

GTIN/EAN: 5906301812975

Diameter Ø

25 mm [±1 mm]

Height

325 mm [±1 mm]

Weight

1260 g

Magnetic Flux

~ 6 500 Gauss [±5%]

910.20 with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x325 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x325 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130349
GTIN/EAN 5906301812975
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1260 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x325 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x325 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1212 g
Active area 227 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130349-2026
Measurement Calculator
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of Nd2Fe14B magnets.

Pros

Besides their exceptional field intensity, neodymium magnets offer the following advantages:
  • They do not lose strength, even after approximately 10 years – the decrease in lifting capacity is only ~1% (based on measurements),
  • They feature excellent resistance to weakening of magnetic properties as a result of external fields,
  • In other words, due to the metallic surface of nickel, the element gains a professional look,
  • Magnetic induction on the surface of the magnet is extremely intense,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Considering the possibility of precise forming and adaptation to custom projects, neodymium magnets can be created in a variety of shapes and sizes, which makes them more universal,
  • Huge importance in innovative solutions – they are used in magnetic memories, electromotive mechanisms, advanced medical instruments, also multitasking production systems.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Cons

Characteristics of disadvantages of neodymium magnets: application proposals
  • Brittleness is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a steel housing, which not only secures them against impacts but also raises their durability
  • Neodymium magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We suggest cover - magnetic mechanism, due to difficulties in producing nuts inside the magnet and complex forms.
  • Potential hazard resulting from small fragments of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. Additionally, small components of these devices are able to complicate diagnosis medical in case of swallowing.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Holding force characteristics

Maximum lifting capacity of the magnetwhat affects it?

The load parameter shown concerns the maximum value, recorded under optimal environment, meaning:
  • using a plate made of high-permeability steel, functioning as a circuit closing element
  • whose thickness reaches at least 10 mm
  • with an ideally smooth touching surface
  • with zero gap (no paint)
  • for force acting at a right angle (in the magnet axis)
  • at temperature room level

Key elements affecting lifting force

Bear in mind that the application force may be lower depending on the following factors, in order of importance:
  • Clearance – existence of foreign body (paint, tape, gap) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Load vector – highest force is available only during perpendicular pulling. The shear force of the magnet along the surface is typically several times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Metal type – not every steel attracts identically. High carbon content weaken the interaction with the magnet.
  • Surface finish – full contact is possible only on smooth steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Thermal environment – heating the magnet results in weakening of force. It is worth remembering the maximum operating temperature for a given model.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the holding force is lower. In addition, even a small distance between the magnet and the plate reduces the holding force.

Precautions when working with neodymium magnets
Fire risk

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Allergic reactions

Medical facts indicate that nickel (standard magnet coating) is a common allergen. If you have an allergy, avoid direct skin contact and select versions in plastic housing.

Magnetic interference

Be aware: neodymium magnets generate a field that confuses sensitive sensors. Maintain a separation from your phone, device, and GPS.

Warning for heart patients

People with a ICD should maintain an absolute distance from magnets. The magnetism can stop the operation of the life-saving device.

Fragile material

NdFeB magnets are sintered ceramics, which means they are fragile like glass. Clashing of two magnets leads to them breaking into shards.

Do not underestimate power

Before starting, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

Serious injuries

Watch your fingers. Two powerful magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!

Maximum temperature

Watch the temperature. Heating the magnet to high heat will permanently weaken its magnetic structure and pulling force.

Threat to electronics

Avoid bringing magnets close to a purse, computer, or screen. The magnetic field can permanently damage these devices and wipe information from cards.

Do not give to children

Neodymium magnets are not toys. Eating a few magnets may result in them attracting across intestines, which constitutes a critical condition and requires immediate surgery.

Caution! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98