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SM 25x325 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130349

GTIN/EAN: 5906301812975

Diameter Ø

25 mm [±1 mm]

Height

325 mm [±1 mm]

Weight

1260 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1094.70 with VAT / pcs + price for transport

890.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x325 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x325 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130349
GTIN/EAN 5906301812975
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1260 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x325 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x325 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1212 g
Active area 227 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130349-2026
Quick Unit Converter
Force (pull)

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

Besides their exceptional strength, neodymium magnets offer the following advantages:
  • They do not lose magnetism, even over around ten years – the drop in power is only ~1% (according to tests),
  • They possess excellent resistance to weakening of magnetic properties due to external magnetic sources,
  • Thanks to the elegant finish, the layer of nickel, gold-plated, or silver-plated gives an visually attractive appearance,
  • Neodymium magnets create maximum magnetic induction on a small surface, which allows for strong attraction,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for action at temperatures reaching 230°C and above...
  • Due to the potential of precise shaping and adaptation to custom requirements, neodymium magnets can be manufactured in a wide range of forms and dimensions, which amplifies use scope,
  • Key role in advanced technology sectors – they serve a role in computer drives, electromotive mechanisms, precision medical tools, as well as modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a steel housing, which not only secures them against impacts but also raises their durability
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore while using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • We recommend casing - magnetic holder, due to difficulties in creating threads inside the magnet and complex shapes.
  • Potential hazard to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these products are able to disrupt the diagnostic process medical in case of swallowing.
  • Due to complex production process, their price is relatively high,

Holding force characteristics

Highest magnetic holding forcewhat affects it?

Information about lifting capacity was defined for the most favorable conditions, including:
  • with the contact of a sheet made of special test steel, guaranteeing full magnetic saturation
  • with a cross-section minimum 10 mm
  • with a surface perfectly flat
  • without any air gap between the magnet and steel
  • for force acting at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

It is worth knowing that the magnet holding may be lower depending on elements below, starting with the most relevant:
  • Gap (betwixt the magnet and the plate), because even a tiny clearance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to varnish, corrosion or debris).
  • Force direction – note that the magnet holds strongest perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Material type – ideal substrate is pure iron steel. Stainless steels may generate lower lifting capacity.
  • Smoothness – full contact is obtained only on polished steel. Any scratches and bumps create air cushions, reducing force.
  • Thermal factor – hot environment reduces magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity was measured using a smooth steel plate of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as 5 times. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the holding force.

Warnings
Nickel coating and allergies

Certain individuals experience a contact allergy to Ni, which is the standard coating for NdFeB magnets. Prolonged contact may cause dermatitis. We suggest wear safety gloves.

Demagnetization risk

Avoid heat. Neodymium magnets are sensitive to temperature. If you require resistance above 80°C, inquire about special high-temperature series (H, SH, UH).

Conscious usage

Handle with care. Neodymium magnets act from a long distance and snap with huge force, often quicker than you can react.

Keep away from computers

Very strong magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Maintain a gap of at least 10 cm.

Pacemakers

Patients with a heart stimulator have to maintain an safe separation from magnets. The magnetism can interfere with the operation of the life-saving device.

Dust is flammable

Dust produced during grinding of magnets is combustible. Avoid drilling into magnets unless you are an expert.

Bodily injuries

Risk of injury: The attraction force is so immense that it can cause blood blisters, crushing, and even bone fractures. Protective gloves are recommended.

Shattering risk

Protect your eyes. Magnets can explode upon uncontrolled impact, launching shards into the air. We recommend safety glasses.

Danger to the youngest

Strictly store magnets out of reach of children. Risk of swallowing is significant, and the effects of magnets clamping inside the body are fatal.

Phone sensors

GPS units and smartphones are extremely sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the sensors in your phone.

Attention! More info about risks in the article: Safety of working with magnets.