SM 25x325 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130349
GTIN/EAN: 5906301812975
Diameter Ø
25 mm [±1 mm]
Height
325 mm [±1 mm]
Weight
1260 g
Magnetic Flux
~ 6 500 Gauss [±5%]
910.20 ZŁ with VAT / pcs + price for transport
740.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical details - SM 25x325 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x325 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130349 |
| GTIN/EAN | 5906301812975 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 325 mm [±1 mm] |
| Weight | 1260 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 12 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x325 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 325 | mm (L) |
| Active length | 289 | mm |
| Section count | 12 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1212 | g |
| Active area | 227 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (12 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Strengths as well as weaknesses of neodymium magnets.
Pros
- They have unchanged lifting capacity, and over nearly ten years their performance decreases symbolically – ~1% (according to theory),
- Magnets very well resist against demagnetization caused by foreign field sources,
- Thanks to the shimmering finish, the plating of Ni-Cu-Ni, gold, or silver-plated gives an visually attractive appearance,
- They feature high magnetic induction at the operating surface, which improves attraction properties,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
- Thanks to flexibility in forming and the ability to customize to individual projects,
- Significant place in modern technologies – they serve a role in data components, electric motors, precision medical tools, as well as technologically advanced constructions.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Disadvantages
- Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We advise keeping them in a strong case, which not only secures them against impacts but also raises their durability
- NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in producing nuts and complicated forms in magnets, we propose using cover - magnetic mount.
- Health risk related to microscopic parts of magnets are risky, if swallowed, which becomes key in the context of child health protection. It is also worth noting that small elements of these devices are able to complicate diagnosis medical after entering the body.
- With mass production the cost of neodymium magnets can be a barrier,
Pull force analysis
Maximum lifting force for a neodymium magnet – what contributes to it?
- with the application of a sheet made of low-carbon steel, guaranteeing maximum field concentration
- with a cross-section minimum 10 mm
- with an ideally smooth contact surface
- under conditions of no distance (surface-to-surface)
- for force applied at a right angle (pull-off, not shear)
- in temp. approx. 20°C
Magnet lifting force in use – key factors
- Gap between magnet and steel – every millimeter of separation (caused e.g. by veneer or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
- Load vector – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is usually many times smaller (approx. 1/5 of the lifting capacity).
- Plate thickness – insufficiently thick steel does not accept the full field, causing part of the flux to be lost to the other side.
- Material composition – not every steel attracts identically. Alloy additives worsen the attraction effect.
- Surface finish – ideal contact is possible only on polished steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
- Thermal conditions – NdFeB sinters have a negative temperature coefficient. When it is hot they lose power, and in frost they can be stronger (up to a certain limit).
Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, whereas under parallel forces the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet’s surface and the plate reduces the lifting capacity.
Safe handling of neodymium magnets
Threat to electronics
Very strong magnetic fields can corrupt files on credit cards, hard drives, and other magnetic media. Maintain a gap of at least 10 cm.
Operating temperature
Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. This process is irreversible.
Dust is flammable
Machining of neodymium magnets poses a fire risk. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
Health Danger
For implant holders: Powerful magnets affect electronics. Maintain at least 30 cm distance or ask another person to work with the magnets.
Metal Allergy
It is widely known that the nickel plating (the usual finish) is a potent allergen. If your skin reacts to metals, prevent direct skin contact and opt for encased magnets.
Crushing risk
Watch your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying everything in their path. Be careful!
Material brittleness
Protect your eyes. Magnets can fracture upon violent connection, ejecting sharp fragments into the air. Wear goggles.
Safe operation
Use magnets with awareness. Their huge power can surprise even professionals. Stay alert and respect their power.
GPS Danger
Be aware: rare earth magnets generate a field that interferes with sensitive sensors. Keep a safe distance from your phone, tablet, and navigation systems.
Danger to the youngest
Only for adults. Tiny parts pose a choking risk, leading to intestinal necrosis. Store away from kids and pets.
