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SM 32x425 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130464

GTIN/EAN: 5906301813354

Diameter Ø

32 mm [±1 mm]

Height

425 mm [±1 mm]

Weight

2353 g

Magnetic Flux

~ 10 000 Gauss [±5%]

1340.70 with VAT / pcs + price for transport

1090.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 32x425 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130464
GTIN/EAN 5906301813354
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2353 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x425 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130464-2026
Measurement Calculator
Force (pull)

Field Strength

Other proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of rare earth magnets.

Advantages

Besides their stability, neodymium magnets are valued for these benefits:
  • They have unchanged lifting capacity, and over nearly ten years their attraction force decreases symbolically – ~1% (in testing),
  • Magnets perfectly resist against loss of magnetization caused by external fields,
  • The use of an metallic layer of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Magnetic induction on the top side of the magnet turns out to be very high,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of precise machining and adjusting to individual needs,
  • Universal use in electronics industry – they find application in computer drives, drive modules, medical equipment, also technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, with minimal size,

Weaknesses

Disadvantages of NdFeB magnets:
  • At very strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We suggest casing - magnetic holder, due to difficulties in creating nuts inside the magnet and complex shapes.
  • Potential hazard resulting from small fragments of magnets are risky, if swallowed, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these products are able to complicate diagnosis medical after entering the body.
  • Due to neodymium price, their price is higher than average,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

The lifting capacity listed is a measurement result performed under specific, ideal conditions:
  • with the contact of a sheet made of low-carbon steel, ensuring maximum field concentration
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • with an polished contact surface
  • under conditions of gap-free contact (surface-to-surface)
  • for force acting at a right angle (pull-off, not shear)
  • in neutral thermal conditions

Practical lifting capacity: influencing factors

In real-world applications, the actual lifting capacity depends on a number of factors, presented from the most important:
  • Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Angle of force application – highest force is obtained only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Metal type – not every steel reacts the same. Alloy additives weaken the attraction effect.
  • Plate texture – ground elements guarantee perfect abutment, which improves field saturation. Rough surfaces weaken the grip.
  • Thermal environment – heating the magnet results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under perpendicular forces, however under attempts to slide the magnet the holding force is lower. Additionally, even a slight gap between the magnet and the plate decreases the load capacity.

Safe handling of neodymium magnets
Hand protection

Pinching hazard: The pulling power is so immense that it can result in hematomas, crushing, and even bone fractures. Protective gloves are recommended.

Respect the power

Use magnets consciously. Their huge power can shock even professionals. Plan your moves and respect their power.

Keep away from children

Product intended for adults. Tiny parts can be swallowed, causing severe trauma. Store away from kids and pets.

Implant safety

Individuals with a pacemaker have to keep an safe separation from magnets. The magnetic field can stop the operation of the life-saving device.

Beware of splinters

Despite metallic appearance, the material is delicate and not impact-resistant. Do not hit, as the magnet may crumble into hazardous fragments.

Fire warning

Dust created during grinding of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.

Warning for allergy sufferers

Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If redness appears, immediately stop working with magnets and use protective gear.

Maximum temperature

Keep cool. NdFeB magnets are susceptible to temperature. If you need operation above 80°C, look for special high-temperature series (H, SH, UH).

Threat to electronics

Avoid bringing magnets close to a purse, laptop, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

GPS Danger

Note: neodymium magnets generate a field that interferes with sensitive sensors. Keep a safe distance from your phone, device, and navigation systems.

Danger! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98