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SM 32x425 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130464

GTIN/EAN: 5906301813354

Diameter Ø

32 mm [±1 mm]

Height

425 mm [±1 mm]

Weight

2353 g

Magnetic Flux

~ 10 000 Gauss [±5%]

1340.70 with VAT / pcs + price for transport

1090.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 32x425 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130464
GTIN/EAN 5906301813354
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2353 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x425 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130464-2026
Quick Unit Converter
Force (pull)

Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of rare earth magnets.

Benefits

Apart from their notable power, neodymium magnets have these key benefits:
  • They do not lose power, even over around ten years – the reduction in strength is only ~1% (theoretically),
  • They feature excellent resistance to weakening of magnetic properties when exposed to external magnetic sources,
  • In other words, due to the shiny layer of nickel, the element gains visual value,
  • Neodymium magnets generate maximum magnetic induction on a contact point, which allows for strong attraction,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, enabling operation at temperatures reaching 230°C and above...
  • Thanks to freedom in constructing and the ability to modify to complex applications,
  • Wide application in modern technologies – they serve a role in hard drives, drive modules, medical devices, also modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which allows their use in small systems

Cons

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can fracture. We recommend keeping them in a strong case, which not only protects them against impacts but also increases their durability
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • We recommend casing - magnetic holder, due to difficulties in creating threads inside the magnet and complicated forms.
  • Potential hazard resulting from small fragments of magnets pose a threat, if swallowed, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these products can disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Magnetic strength at its maximum – what affects it?

The force parameter is a measurement result performed under the following configuration:
  • with the contact of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • with an polished contact surface
  • without any insulating layer between the magnet and steel
  • for force applied at a right angle (in the magnet axis)
  • at ambient temperature room level

Magnet lifting force in use – key factors

It is worth knowing that the working load will differ influenced by elements below, starting with the most relevant:
  • Air gap (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) leads to a decrease in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Angle of force application – maximum parameter is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Plate material – low-carbon steel gives the best results. Higher carbon content reduce magnetic properties and lifting capacity.
  • Base smoothness – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was determined using a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the load capacity is reduced by as much as fivefold. Additionally, even a minimal clearance between the magnet’s surface and the plate lowers the holding force.

H&S for magnets
Machining danger

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets without safety gear as this may cause fire.

No play value

Neodymium magnets are not intended for children. Swallowing several magnets may result in them connecting inside the digestive tract, which poses a critical condition and requires urgent medical intervention.

Thermal limits

Do not overheat. NdFeB magnets are susceptible to temperature. If you require resistance above 80°C, look for special high-temperature series (H, SH, UH).

Sensitization to coating

Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If redness appears, cease working with magnets and use protective gear.

Finger safety

Large magnets can break fingers instantly. Do not place your hand between two strong magnets.

Eye protection

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Eye protection is mandatory.

Keep away from electronics

An intense magnetic field interferes with the operation of compasses in phones and navigation systems. Keep magnets near a device to prevent breaking the sensors.

Caution required

Use magnets consciously. Their huge power can surprise even professionals. Stay alert and respect their force.

Implant safety

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have medical devices.

Keep away from computers

Powerful magnetic fields can destroy records on credit cards, HDDs, and storage devices. Stay away of at least 10 cm.

Safety First! More info about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98