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CM PML-10 / N45 - magnetic gripper

magnetic gripper

Catalog no 100478

GTIN/EAN: 5906301812647

5.00

Weight

33300 g

Magnetization Direction

↑ axial

Load capacity

1000.00 kg / 9806.65 N

2019.05 with VAT / pcs + price for transport

1641.50 ZŁ net + 23% VAT / pcs

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Physical properties - CM PML-10 / N45 - magnetic gripper

Specification / characteristics - CM PML-10 / N45 - magnetic gripper

properties
properties values
Cat. no. 100478
GTIN/EAN 5906301812647
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 33300 g
Magnetization Direction ↑ axial
Load capacity ~ ? 1000.00 kg / 9806.65 N
Manufacturing Tolerance ±1 mm

Magnetic properties of material N45

Specification / characteristics CM PML-10 / N45 - magnetic gripper
properties values units
remenance Br [min. - max.] ? 13.2-13.7 kGs
remenance Br [min. - max.] ? 1320-1370 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 43-45 BH max MGOe
energy density [min. - max.] ? 342-358 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 100478-2025
Magnet Unit Converter
Magnet pull force

Magnetic Field

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It is a current-free device using the energy of permanent magnets inside the body. Switching the magnet on and off is done using a simple lever equipped with a safety lock. This guarantees full work safety even in case of sudden power failure in the hall.
The nominal capacity of the lifter (e.g., 1000.00 kg) is measured in ideal conditions: on smooth and thick steel. Thin sheet, rust, scale, or a thick layer of paint drastically lower real lifting capacity. For safety, it is recommended to oversize the device relative to the load weight (e.g., 300kg capacity for 100kg sheet).
Thanks to the specially profiled V-type foot, safe lifting of pipes, shafts, and rods is possible. This enables universal lifting of both flat sheets and round materials with one device. When lifting pipes, capacity drops by half due to smaller contact area.
The device must withstand a load three times greater than nominal during break tests. This guarantees that the lifter will not drop the load with a slight jerk of the crane. Always observe safety rules during vertical transport, regardless of safeguards.
The key to long life is caring for the working surface (magnetic foot). Dirt, filings, and grease should be removed after each use of the device. We recommend periodic technical inspections (minimum once a year) at an authorized service center.

Pros and cons of rare earth magnets.

Pros

Apart from their superior magnetic energy, neodymium magnets have these key benefits:
  • They do not lose strength, even over approximately ten years – the drop in strength is only ~1% (based on measurements),
  • Neodymium magnets are remarkably resistant to magnetic field loss caused by external field sources,
  • The use of an metallic finish of noble metals (nickel, gold, silver) causes the element to look better,
  • The surface of neodymium magnets generates a strong magnetic field – this is a key feature,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • In view of the option of free forming and customization to individualized needs, NdFeB magnets can be manufactured in a variety of shapes and sizes, which makes them more universal,
  • Wide application in high-tech industry – they serve a role in HDD drives, drive modules, precision medical tools, as well as technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which makes them useful in small systems

Weaknesses

Disadvantages of NdFeB magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a steel housing, which not only secures them against impacts but also raises their durability
  • Neodymium magnets lose their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We recommend a housing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complicated forms.
  • Health risk to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the aspect of protecting the youngest. Furthermore, small elements of these devices can be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat contributes to it?

Information about lifting capacity was determined for optimal configuration, taking into account:
  • on a base made of mild steel, effectively closing the magnetic flux
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with a surface cleaned and smooth
  • without the slightest clearance between the magnet and steel
  • during pulling in a direction vertical to the mounting surface
  • at temperature approx. 20 degrees Celsius

Impact of factors on magnetic holding capacity in practice

During everyday use, the actual lifting capacity is determined by many variables, ranked from the most important:
  • Space between surfaces – every millimeter of distance (caused e.g. by veneer or dirt) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – declared lifting capacity refers to pulling vertically. When attempting to slide, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Plate thickness – insufficiently thick plate causes magnetic saturation, causing part of the flux to be wasted into the air.
  • Steel type – low-carbon steel attracts best. Alloy steels decrease magnetic properties and lifting capacity.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal environment – temperature increase results in weakening of force. Check the maximum operating temperature for a given model.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, whereas under attempts to slide the magnet the holding force is lower. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Precautions when working with NdFeB magnets
Machining danger

Mechanical processing of neodymium magnets poses a fire hazard. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.

Allergy Warning

Warning for allergy sufferers: The nickel-copper-nickel coating contains nickel. If redness occurs, cease working with magnets and wear gloves.

Health Danger

People with a pacemaker have to maintain an safe separation from magnets. The magnetism can disrupt the operation of the implant.

Physical harm

Danger of trauma: The pulling power is so great that it can result in blood blisters, pinching, and broken bones. Use thick gloves.

Safe distance

Avoid bringing magnets near a purse, computer, or TV. The magnetism can destroy these devices and wipe information from cards.

Fragile material

Beware of splinters. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. Eye protection is mandatory.

Permanent damage

Standard neodymium magnets (grade N) undergo demagnetization when the temperature exceeds 80°C. Damage is permanent.

Precision electronics

Note: rare earth magnets generate a field that confuses sensitive sensors. Maintain a separation from your phone, device, and navigation systems.

Do not underestimate power

Be careful. Rare earth magnets attract from a distance and connect with massive power, often faster than you can react.

Choking Hazard

Product intended for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep out of reach of children and animals.

Important! Looking for details? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98