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CM PML-10 / N45 - magnetic gripper

magnetic gripper

Catalog no 100478

GTIN/EAN: 5906301812647

5.00

Weight

33300 g

Magnetization Direction

↑ axial

Load capacity

1000.00 kg / 9806.65 N

2019.05 with VAT / pcs + price for transport

1641.50 ZŁ net + 23% VAT / pcs

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Detailed specification - CM PML-10 / N45 - magnetic gripper

Specification / characteristics - CM PML-10 / N45 - magnetic gripper

properties
properties values
Cat. no. 100478
GTIN/EAN 5906301812647
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 33300 g
Magnetization Direction ↑ axial
Load capacity ~ ? 1000.00 kg / 9806.65 N
Manufacturing Tolerance ±1 mm

Magnetic properties of material N45

Specification / characteristics CM PML-10 / N45 - magnetic gripper
properties values units
remenance Br [min. - max.] ? 13.2-13.7 kGs
remenance Br [min. - max.] ? 1320-1370 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 43-45 BH max MGOe
energy density [min. - max.] ? 342-358 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 100478-2026
Magnet Unit Converter
Magnet pull force

Field Strength

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The magnetic lifter works based on powerful neodymium magnets and does not require any external power supply. Control consists of mechanical rotation of the magnetic shaft, which closes or opens the magnetic flux. This is a safe solution because the magnet will not drop the load upon mains voltage loss.
The nominal capacity of the lifter (e.g., 1000.00 kg) is measured in ideal conditions: on smooth and thick steel. Force is affected by material thickness (the thinner, the weaker it holds - magnetic saturation occurs). When selecting a lifter, familiarize yourself with the capacity chart (thickness table) and maintain a safety margin.
Thanks to the specially profiled V-type foot, safe lifting of pipes, shafts, and rods is possible. The prism allows the magnet to adjust to the round shape, centering the load. For shafts, a different weight limit applies than for flat sheets - see rating plate.
The device must withstand a load three times greater than nominal during break tests. This means break force is three times higher than declared capacity, which protects against accidents. Always observe safety rules during vertical transport, regardless of safeguards.
Most important is keeping the bottom surface of the lifter clean and smooth. Dirt, filings, and grease should be removed after each use of the device. Protect the device from moisture and strong mechanical impacts.

Advantages as well as disadvantages of rare earth magnets.

Benefits

Besides their exceptional strength, neodymium magnets offer the following advantages:
  • They have unchanged lifting capacity, and over more than ten years their attraction force decreases symbolically – ~1% (according to theory),
  • They retain their magnetic properties even under strong external field,
  • In other words, due to the metallic finish of nickel, the element looks attractive,
  • The surface of neodymium magnets generates a powerful magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they are capable of working (depending on the form) even at temperatures up to 230°C and higher...
  • Possibility of individual machining and adjusting to defined requirements,
  • Key role in innovative solutions – they find application in HDD drives, motor assemblies, diagnostic systems, and other advanced devices.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a special holder, which not only protects them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We recommend cover - magnetic mount, due to difficulties in creating threads inside the magnet and complicated shapes.
  • Potential hazard related to microscopic parts of magnets pose a threat, in case of ingestion, which is particularly important in the context of child safety. Furthermore, tiny parts of these devices are able to disrupt the diagnostic process medical in case of swallowing.
  • With mass production the cost of neodymium magnets can be a barrier,

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat contributes to it?

Magnet power was defined for ideal contact conditions, assuming:
  • with the use of a sheet made of low-carbon steel, ensuring full magnetic saturation
  • whose transverse dimension reaches at least 10 mm
  • with a surface free of scratches
  • with direct contact (no paint)
  • during detachment in a direction vertical to the mounting surface
  • at standard ambient temperature

Practical lifting capacity: influencing factors

Effective lifting capacity impacted by specific conditions, mainly (from priority):
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of generating force.
  • Material composition – not every steel reacts the same. Alloy additives weaken the attraction effect.
  • Surface condition – smooth surfaces ensure maximum contact, which increases field saturation. Uneven metal reduce efficiency.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they are weaker, and in frost gain strength (up to a certain limit).

Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, whereas under parallel forces the holding force is lower. Moreover, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Precautions when working with neodymium magnets
Thermal limits

Monitor thermal conditions. Exposing the magnet to high heat will ruin its magnetic structure and pulling force.

Warning for heart patients

Patients with a ICD should keep an absolute distance from magnets. The magnetism can disrupt the functioning of the implant.

Safe operation

Handle with care. Rare earth magnets act from a long distance and connect with massive power, often faster than you can react.

Protective goggles

NdFeB magnets are ceramic materials, meaning they are very brittle. Collision of two magnets leads to them shattering into shards.

Dust is flammable

Powder generated during cutting of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Sensitization to coating

Some people have a hypersensitivity to Ni, which is the typical protective layer for neodymium magnets. Prolonged contact may cause dermatitis. We suggest use protective gloves.

Keep away from electronics

Navigation devices and smartphones are extremely susceptible to magnetism. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Danger to the youngest

Absolutely store magnets out of reach of children. Risk of swallowing is significant, and the effects of magnets clamping inside the body are tragic.

Crushing force

Danger of trauma: The attraction force is so great that it can cause blood blisters, pinching, and even bone fractures. Protective gloves are recommended.

Cards and drives

Avoid bringing magnets close to a purse, computer, or screen. The magnetism can permanently damage these devices and wipe information from cards.

Caution! Learn more about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98