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SM 32x450 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130465

GTIN/EAN: 5906301813361

Diameter Ø

32 mm [±1 mm]

Height

450 mm [±1 mm]

Weight

2490 g

Magnetic Flux

~ 10 000 Gauss [±5%]

1414.50 with VAT / pcs + price for transport

1150.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 32x450 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x450 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130465
GTIN/EAN 5906301813361
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 450 mm [±1 mm]
Weight 2490 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 17 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x450 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x450 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 450 mm (L)
Active length 414 mm
Section count 18 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2751 g
Active area 416 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (18 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130465-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of rare earth magnets.

Pros

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They retain full power for around 10 years – the loss is just ~1% (in theory),
  • They possess excellent resistance to magnetic field loss when exposed to external fields,
  • Thanks to the glossy finish, the layer of nickel, gold, or silver-plated gives an clean appearance,
  • Neodymium magnets achieve maximum magnetic induction on a their surface, which ensures high operational effectiveness,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • In view of the possibility of accurate forming and adaptation to unique projects, NdFeB magnets can be produced in a wide range of forms and dimensions, which makes them more universal,
  • Versatile presence in future technologies – they find application in magnetic memories, motor assemblies, precision medical tools, and multitasking production systems.
  • Thanks to concentrated force, small magnets offer high operating force, with minimal size,

Cons

Cons of neodymium magnets: application proposals
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only shields the magnet but also increases its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
  • Due to limitations in creating nuts and complicated shapes in magnets, we propose using a housing - magnetic mechanism.
  • Potential hazard to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which becomes key in the context of child safety. Additionally, small elements of these products are able to be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Highest magnetic holding forcewhat affects it?

Breakaway force is the result of a measurement for optimal configuration, assuming:
  • on a block made of mild steel, effectively closing the magnetic field
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • characterized by smoothness
  • under conditions of ideal adhesion (surface-to-surface)
  • during pulling in a direction vertical to the plane
  • at ambient temperature approx. 20 degrees Celsius

What influences lifting capacity in practice

In real-world applications, the real power results from a number of factors, listed from the most important:
  • Space between surfaces – every millimeter of distance (caused e.g. by varnish or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Angle of force application – highest force is available only during perpendicular pulling. The shear force of the magnet along the plate is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin plate does not accept the full field, causing part of the flux to be lost into the air.
  • Chemical composition of the base – low-carbon steel attracts best. Higher carbon content reduce magnetic permeability and holding force.
  • Surface quality – the more even the plate, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Thermal environment – heating the magnet results in weakening of force. Check the maximum operating temperature for a given model.

Holding force was tested on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under parallel forces the holding force is lower. Additionally, even a small distance between the magnet’s surface and the plate decreases the holding force.

Safe handling of neodymium magnets
GPS Danger

GPS units and smartphones are extremely susceptible to magnetic fields. Close proximity with a strong magnet can permanently damage the sensors in your phone.

Powerful field

Be careful. Rare earth magnets attract from a distance and connect with massive power, often faster than you can react.

Fire warning

Mechanical processing of NdFeB material carries a risk of fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Operating temperature

Watch the temperature. Heating the magnet to high heat will permanently weaken its properties and pulling force.

Electronic hazard

Intense magnetic fields can destroy records on credit cards, hard drives, and other magnetic media. Keep a distance of at least 10 cm.

Magnet fragility

NdFeB magnets are sintered ceramics, meaning they are fragile like glass. Clashing of two magnets will cause them cracking into small pieces.

Life threat

People with a ICD should maintain an large gap from magnets. The magnetic field can disrupt the functioning of the life-saving device.

Bone fractures

Danger of trauma: The pulling power is so great that it can cause blood blisters, crushing, and broken bones. Protective gloves are recommended.

Nickel coating and allergies

Allergy Notice: The Ni-Cu-Ni coating consists of nickel. If redness occurs, cease working with magnets and use protective gear.

Swallowing risk

Product intended for adults. Tiny parts can be swallowed, causing severe trauma. Keep away from children and animals.

Attention! More info about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98