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SM 32x450 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130465

GTIN: 5906301813361

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

450 mm

Weight

2490 g

1414.50 ZŁ with VAT / pcs + price for transport

1150.00 ZŁ net + 23% VAT / pcs

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SM 32x450 [2xM8] / N52 - magnetic separator

Name: Dhit sp. z o.o.
Address: Kościuszki 6A, Ożarów Mazowiecki, Poland, 05-850, PL
Telephone: +48 22 499 98 98
Price range: 1-6500
Rating: 5

Specification/characteristics SM 32x450 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130465

GTIN

5906301813361

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

450 mm [±0,1 mm]

Weight

2490 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. In this way, it is possible to effectively remove ferromagnetic elements from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more effective. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their tremendous pulling force, neodymium magnets offer the following advantages:

They retain their attractive force for almost 10 years – the loss is just ~1% (based on simulations),
They are highly resistant to demagnetization caused by external magnetic fields,
Because of the lustrous layer of gold, the component looks visually appealing,
Magnetic induction on the surface of these magnets is very strong,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for customized forming and personalized design, these magnets can be produced in multiple shapes and sizes, greatly improving design adaptation,
Important function in new technology industries – they find application in data storage devices, electromechanical systems, medical equipment along with sophisticated instruments,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a heavy impact. If the magnets are exposed to external force, it is suggested to place them in a protective case. The steel housing, in the form of a holder, protects the magnet from damage and strengthens its overall durability,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to moisture can rust. Therefore, for outdoor applications, it's best to use waterproof types made of rubber,
Limited ability to create threads in the magnet – the use of a external casing is recommended,
Safety concern related to magnet particles may arise, if ingested accidentally, which is important in the health of young users. Moreover, tiny components from these products can interfere with diagnostics after being swallowed,
High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Maximum holding power of the magnet – what contributes to it?

The given pulling force of the magnet corresponds to the maximum force, calculated under optimal conditions, specifically:

using a steel plate with low carbon content, acting as a magnetic circuit closure
with a thickness of minimum 10 mm
with a smooth surface
with no separation
in a perpendicular direction of force
at room temperature

Impact of factors on magnetic holding capacity in practice

Practical lifting force is dependent on factors, listed from the most critical to the less significant:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the lifting capacity is smaller. In addition, even a minimal clearance {between} the magnet’s surface and the plate lowers the holding force.

Precautions

It is important to maintain neodymium magnets away from youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnetic are delicate as well as can easily break and shatter.

Magnets made of neodymium are delicate and will crack if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If you have a finger between or alternatively on the path of attracting magnets, there may be a severe cut or even a fracture.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Safety precautions!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous very powerful neodymium magnets.