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SM 32x450 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130465

GTIN: 5906301813361

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

450 mm

Weight

2490 g

1 414.50 ZŁ with VAT / pcs + price for transport

1 150.00 ZŁ net + 23% VAT / pcs

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SM 32x450 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x450 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130465

GTIN

5906301813361

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

450 mm [±0,1 mm]

Weight

2490 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. In this way, it is possible to effectively remove ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose power over time. After 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Significant importance in advanced technologically fields – find application in hard drives, electric motors, medical apparatus or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk associated with microscopic parts of magnets can be dangerous, when accidentally ingested, which becomes significant in the aspect of protecting young children. Furthermore, tiny parts of these devices can complicate diagnosis in case of swallowing.

Exercise Caution with Neodymium Magnets

Never bring neodymium magnets close to a phone and GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnetic are highly susceptible to damage, resulting in their cracking.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a significant injury may occur. Magnets, depending on their size, can even cut off a finger or there can be a severe pressure or even a fracture.

Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are the strongest magnets ever invented. Their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Safety precautions!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.