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SM 32x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130356

GTIN: 5906301813040

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

100 mm

Weight

554 g

381.30 ZŁ with VAT / pcs + price for transport

310.00 ZŁ net + 23% VAT / pcs

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SM 32x100 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x100 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130356

GTIN

5906301813040

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

554 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. In this way, it is possible to precisely separate ferromagnetic elements from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in food production to remove metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. However, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel exhibits the best resistance thanks to its outstanding anti-corrosion properties.

Magnetic rollers stand out for their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:

Their strength is maintained, and after approximately 10 years, it drops only by ~1% (theoretically),
They show exceptional resistance to demagnetization from external magnetic fields,
Thanks to the shiny finish and gold coating, they have an aesthetic appearance,
The outer field strength of the magnet shows advanced magnetic properties,
With the right combination of materials, they reach excellent thermal stability, enabling operation at or above 230°C (depending on the design),
With the option for fine forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving engineering flexibility,
Key role in advanced technical fields – they are used in hard drives, electric drives, healthcare devices along with sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which allows for use in compact constructions

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to physical collisions, they should be placed in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage and additionally reinforces its overall resistance,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is common to use sealed magnets made of synthetic coating for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing threads directly in the magnet,
Health risk linked to microscopic shards may arise, if ingested accidentally, which is important in the family environments. Additionally, minuscule fragments from these magnets can disrupt scanning when ingested,
Due to expensive raw materials, their cost is relatively high,

Maximum magnetic pulling force – what contributes to it?

The given strength of the magnet means the optimal strength, determined under optimal conditions, specifically:

using a steel plate with low carbon content, serving as a magnetic circuit closure
having a thickness of no less than 10 millimeters
with a smooth surface
with zero air gap
in a perpendicular direction of force
in normal thermal conditions

Magnet lifting force in use – key factors

In practice, the holding capacity of a magnet is conditioned by the following aspects, from crucial to less important:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was determined by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under parallel forces the holding force is lower. Moreover, even a small distance {between} the magnet’s surface and the plate decreases the holding force.

Handle with Care: Neodymium Magnets

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a significant injury may occur. Depending on how large the neodymium magnets are, they can lead to a cut or a fracture.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnetic are extremely delicate, they easily crack and can crumble.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

It is essential to keep neodymium magnets away from youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets produce strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Neodymium magnets are the most powerful, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Safety rules!

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.