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SM 32x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130356

GTIN: 5906301813040

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

100 mm

Weight

554 g

381.30 ZŁ with VAT / pcs + price for transport

310.00 ZŁ net + 23% VAT / pcs

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SM 32x100 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x100 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130356

GTIN

5906301813040

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

554 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to effectively separate ferromagnetic particles from different substances. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the better. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel is recommended thanks to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their tremendous magnetic power, neodymium magnets offer the following advantages:

Their strength remains stable, and after approximately ten years, it drops only by ~1% (theoretically),
They are very resistant to demagnetization caused by external magnetic sources,
The use of a decorative gold surface provides a eye-catching finish,
They have exceptional magnetic induction on the surface of the magnet,
Neodymium magnets are known for strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the magnetic form),
Thanks to the freedom in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in various configurations, which expands their application range,
Key role in new technology industries – they find application in hard drives, rotating machines, healthcare devices as well as sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in compact dimensions, which makes them ideal in small systems

Disadvantages of magnetic elements:

They can break when subjected to a sudden impact. If the magnets are exposed to external force, they should be placed in a metal holder. The steel housing, in the form of a holder, protects the magnet from damage and enhances its overall durability,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a wet environment – during outdoor use, we recommend using encapsulated magnets, such as those made of plastic,
The use of a protective casing or external holder is recommended, since machining internal cuts in neodymium magnets is not feasible,
Safety concern due to small fragments may arise, in case of ingestion, which is important in the health of young users. Additionally, minuscule fragments from these assemblies may complicate medical imaging if inside the body,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Exercise Caution with Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their strength can surprise you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnetic are characterized by being fragile, which can cause them to become damaged.

Neodymium magnetic are fragile as well as will crack if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets will bounce and contact together within a radius of several to almost 10 cm from each other.

Magnets are not toys, children should not play with them.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Be careful!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.