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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø

32 mm [±1 mm]

Height

425 mm [±1 mm]

Weight

2280 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1266.90 with VAT / pcs + price for transport

1030.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 17.3 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2025
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Magnet pull force

Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of rare earth magnets.

Pros

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • Magnets effectively protect themselves against demagnetization caused by ambient magnetic noise,
  • By using a lustrous coating of nickel, the element gains an aesthetic look,
  • The surface of neodymium magnets generates a maximum magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to modularity in forming and the ability to modify to specific needs,
  • Significant place in electronics industry – they find application in mass storage devices, brushless drives, precision medical tools, as well as multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Disadvantages

Disadvantages of neodymium magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation and corrosion.
  • Limited ability of producing nuts in the magnet and complicated forms - preferred is a housing - magnetic holder.
  • Health risk resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Additionally, tiny parts of these products can complicate diagnosis medical in case of swallowing.
  • Due to expensive raw materials, their price is relatively high,

Pull force analysis

Maximum magnetic pulling forcewhat contributes to it?

Breakaway force was determined for ideal contact conditions, taking into account:
  • using a plate made of low-carbon steel, acting as a circuit closing element
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • characterized by even structure
  • without the slightest clearance between the magnet and steel
  • during detachment in a direction perpendicular to the plane
  • at ambient temperature approx. 20 degrees Celsius

Impact of factors on magnetic holding capacity in practice

During everyday use, the actual holding force depends on many variables, presented from crucial:
  • Distance – existence of foreign body (paint, tape, air) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
  • Force direction – remember that the magnet holds strongest perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
  • Metal type – different alloys reacts the same. High carbon content worsen the attraction effect.
  • Smoothness – full contact is possible only on polished steel. Rough texture create air cushions, reducing force.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity was assessed with the use of a polished steel plate of optimal thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet’s surface and the plate decreases the lifting capacity.

H&S for magnets
Risk of cracking

NdFeB magnets are ceramic materials, which means they are prone to chipping. Collision of two magnets leads to them shattering into small pieces.

Sensitization to coating

A percentage of the population suffer from a hypersensitivity to Ni, which is the common plating for neodymium magnets. Extended handling can result in a rash. We strongly advise use safety gloves.

Combustion hazard

Machining of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.

Protect data

Data protection: Neodymium magnets can damage data carriers and delicate electronics (heart implants, medical aids, timepieces).

Caution required

Exercise caution. Neodymium magnets act from a distance and snap with huge force, often quicker than you can react.

Threat to navigation

Note: neodymium magnets produce a field that interferes with sensitive sensors. Keep a safe distance from your phone, device, and GPS.

Bone fractures

Protect your hands. Two powerful magnets will join immediately with a force of several hundred kilograms, destroying everything in their path. Be careful!

Swallowing risk

Adult use only. Tiny parts can be swallowed, causing severe trauma. Store away from children and animals.

Maximum temperature

Regular neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. Damage is permanent.

Danger to pacemakers

Life threat: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.

Warning! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98