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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø
32 mm [±1 mm]
Height
425 mm [±1 mm]
Weight
2280 g
Magnetic Flux
~ 8 000 Gauss [±5%]

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Specifications as well as appearance of neodymium magnets can be analyzed using our magnetic mass calculator.

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Physical properties - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical specification and ecology

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2026
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Pulling force


Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of Nd2Fe14B magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • They do not lose strength, even after around ten years – the decrease in lifting capacity is only ~1% (according to tests),
  • Magnets perfectly protect themselves against loss of magnetization caused by foreign field sources,
  • By covering with a lustrous layer of silver, the element presents an aesthetic look,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • In view of the potential of flexible shaping and customization to unique requirements, neodymium magnets can be modeled in a wide range of shapes and sizes, which amplifies use scope,
  • Versatile presence in high-tech industry – they are utilized in computer drives, motor assemblies, diagnostic systems, and technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, with minimal size,

Limitations

Disadvantages of NdFeB magnets:
  • At strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • We suggest a housing - magnetic holder, due to difficulties in realizing threads inside the magnet and complicated shapes.
  • Potential hazard to health – tiny shards of magnets pose a threat, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. Additionally, tiny parts of these devices are able to disrupt the diagnostic process medical in case of swallowing.
  • Due to expensive raw materials, their price is relatively high,

Pull force analysis

Highest magnetic holding forcewhat it depends on?

The load parameter shown concerns the limit force, measured under optimal environment, meaning:
  • on a base made of mild steel, effectively closing the magnetic field
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • characterized by smoothness
  • under conditions of ideal adhesion (metal-to-metal)
  • during pulling in a direction perpendicular to the mounting surface
  • at standard ambient temperature

Practical lifting capacity: influencing factors

In real-world applications, the actual lifting capacity is determined by many variables, listed from most significant:
  • Air gap (between the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, rust or dirt).
  • Angle of force application – highest force is obtained only during perpendicular pulling. The shear force of the magnet along the plate is usually many times smaller (approx. 1/5 of the lifting capacity).
  • Plate thickness – insufficiently thick plate does not close the flux, causing part of the power to be escaped into the air.
  • Material type – ideal substrate is high-permeability steel. Hardened steels may generate lower lifting capacity.
  • Surface condition – ground elements guarantee perfect abutment, which increases force. Uneven metal weaken the grip.
  • Temperature – temperature increase results in weakening of force. Check the maximum operating temperature for a given model.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under parallel forces the holding force is lower. Additionally, even a minimal clearance between the magnet’s surface and the plate lowers the holding force.

Warnings
Allergic reactions

It is widely known that nickel (the usual finish) is a common allergen. If you have an allergy, avoid touching magnets with bare hands and opt for encased magnets.

Threat to electronics

Very strong magnetic fields can erase data on payment cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

Power loss in heat

Control the heat. Heating the magnet to high heat will permanently weaken its magnetic structure and pulling force.

Medical implants

Warning for patients: Strong magnetic fields affect electronics. Keep at least 30 cm distance or ask another person to work with the magnets.

Swallowing risk

Always store magnets away from children. Choking hazard is significant, and the effects of magnets clamping inside the body are very dangerous.

Crushing risk

Big blocks can break fingers in a fraction of a second. Never put your hand between two attracting surfaces.

GPS Danger

GPS units and mobile phones are extremely sensitive to magnetic fields. Close proximity with a strong magnet can permanently damage the sensors in your phone.

Mechanical processing

Combustion risk: Rare earth powder is explosive. Avoid machining magnets in home conditions as this may cause fire.

Respect the power

Handle magnets consciously. Their huge power can surprise even professionals. Plan your moves and respect their power.

Material brittleness

Neodymium magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them breaking into shards.

Security! More info about hazards in the article: Magnet Safety Guide.