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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN: 5906301813286

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

425 mm

Weight

2280 g

1266.90 ZŁ with VAT / pcs + price for transport

1030.00 ZŁ net + 23% VAT / pcs

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Give us a call +48 22 499 98 98 otherwise contact us by means of inquiry form the contact form page.
Force and form of a neodymium magnet can be tested using our force calculator.

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SM 32x425 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x425 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130380

GTIN

5906301813286

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

425 mm [±0,1 mm]

Weight

2280 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. As a result, it is possible to efficiently separate ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is highly recommended due to its outstanding corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their immense strength, neodymium magnets offer the following advantages:

They virtually do not lose strength, because even after ten years, the decline in efficiency is only ~1% (based on calculations),
They show strong resistance to demagnetization from external magnetic fields,
By applying a reflective layer of gold, the element gains a modern look,
They possess significant magnetic force measurable at the magnet’s surface,
With the right combination of compounds, they reach increased thermal stability, enabling operation at or above 230°C (depending on the design),
With the option for tailored forming and personalized design, these magnets can be produced in multiple shapes and sizes, greatly improving application potential,
Key role in new technology industries – they are used in HDDs, electromechanical systems, clinical machines or even sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which makes them ideal in miniature devices

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a heavy impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from cracks and additionally increases its overall resistance,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible magnetic decay (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
They rust in a moist environment. If exposed to rain, we recommend using waterproof magnets, such as those made of polymer,
Using a cover – such as a magnetic holder – is advised due to the difficulty in manufacturing holes directly in the magnet,
Possible threat linked to microscopic shards may arise, especially if swallowed, which is crucial in the protection of children. It should also be noted that tiny components from these magnets have the potential to complicate medical imaging once in the system,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Magnetic strength at its maximum – what affects it?

The given lifting capacity of the magnet represents the maximum lifting force, measured in a perfect environment, namely:

with mild steel, used as a magnetic flux conductor
with a thickness of minimum 10 mm
with a refined outer layer
with no separation
with vertical force applied
under standard ambient temperature

Practical lifting capacity: influencing factors

In practice, the holding capacity of a magnet is conditioned by these factors, from crucial to less important:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a small distance {between} the magnet and the plate lowers the holding force.

Safety Guidelines with Neodymium Magnets

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be in the vicinity children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Neodymium magnets jump and also touch each other mutually within a radius of several to almost 10 cm from each other.

Neodymium magnets are the most powerful, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnetic are especially fragile, which leads to shattering.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Avoid bringing neodymium magnets close to a phone or GPS.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Pay attention!

In order to illustrate why neodymium magnets are so dangerous, see the article - How dangerous are powerful neodymium magnets?.