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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø
32 mm [±1 mm]
Height
425 mm [±1 mm]
Weight
2280 g
Magnetic Flux
~ 8 000 Gauss [±5%]

How we measure these parameters — certificates and measurements

technical details »

1150.00 zł net / pcs

1414.50 zł with VAT (23% VAT) / pcs

price for transport

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price from 5 pcs
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1273.05 zł

Frequently asked questions

How do I choose a separator for fine contamination and check availability?
Start with the size and type of contaminant, the material flow and the working surface. Compare the magnetic-field data and dimensions stated on the selected product card, and check current availability there.
Where can I order a separator for a production line, and what should I check?
Match the device to the installation dimensions, material flow, cleaning method and housing requirements. A drawing or the dimensions of the transfer point help determine whether a catalogue model fits or a custom version is needed.
How can I verify a separator's declared magnetic parameters before purchase?
Ask for the measured value, the point of measurement and the method or instrument used. A field-strength figure without its measurement conditions cannot be compared reliably with another product.
Can a magnetic beam withstand continuous work on a production line?
Check the construction, mounting and cleaning procedure for the chosen beam. Captured metal must be removed regularly; a layer of particles can reduce effective separation even when the magnets themselves are sound.
What roller design is suitable for a dusty environment?
Check the bearing protection, surface finish and cleaning access of the selected model. Dust accumulation and abrasion depend on the installation, so specify the actual process conditions before choosing a version.
How do I choose the size of a hand-held separator?
Match the rod diameter and length to the container and material depth, and consider the tool's weight for repeated manual work. Use the dimensions and magnetic data on the current product card.
What is a hand-held separator for, and how is it different from a built-in rod?
A built-in rod stays in the process line. A hand-held separator is moved through a material sample or container and then cleaned. It is useful for spot checks or occasional cleanup when permanent installation is not required.
Which separator type suits a small production plant?
Choose by the point in the process: a grate at a hopper, a beam over a conveyor, a built-in rod in a chute or pipe, or a hand-held tool for spot checks. A magnetic gripper handles steel parts rather than separating contamination.

Guides from the knowledge base

Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical of the product - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
Remanence Br ? 12.9-13.2 kGs
Remanence Br ? 1290-1320 mT
Coercivity bHc ? 10.8-12.0 kOe
Coercivity bHc ? 860-955 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 40-42 BH max MGOe
Energy product BHmax ? 318-334 BH max KJ/m
Maximum working temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C N42
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)
Max T = 80°C. Construction data for M8/M10 thread series.

Chart 2: Field profile (16 sections)

Simulation: 16 magnetic modules (pitch 23 mm).

Chart 3: Temperature performance

Technical and environmental data

Material specification

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2026
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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Advantages

Besides their exceptional magnetic power, neodymium magnets offer the following advantages:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • They retain their magnetic properties even under external field action,
  • The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to look better,
  • They feature high magnetic induction at the operating surface, making them more effective,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Considering the option of flexible forming and customization to individualized solutions, magnetic components can be produced in a variety of geometric configurations, which amplifies use scope,
  • Huge importance in modern technologies – they are commonly used in HDD drives, drive modules, advanced medical instruments, also other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of neodymium magnets:
  • At strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Do not exceed this material temperature limit: 80°C. Overheating may permanently weaken the magnet.
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
  • Due to limitations in creating nuts and complex forms in magnets, we propose using cover - magnetic mount.
  • Health risk resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these magnets can complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Optimal lifting capacity of a neodymium magnet – what affects it?

Breakaway force was defined for the most favorable conditions, taking into account:
  • using a plate made of low-carbon steel, acting as a ideal flux conductor
  • whose thickness is min. 10 mm
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • in neutral thermal conditions

Key elements affecting lifting force

Holding efficiency impacted by specific conditions, such as (from priority):
  • Distance – the presence of foreign body (paint, dirt, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
  • Load vector – highest force is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick sheet does not close the flux, causing part of the power to be escaped to the other side.
  • Plate material – mild steel attracts best. Higher carbon content lower magnetic permeability and holding force.
  • Surface structure – the smoother and more polished the surface, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Temperature – temperature increase results in weakening of induction. Check the thermal limit for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under a perpendicular pulling force, however under attempts to slide the magnet the load capacity is reduced by as much as fivefold. In addition, even a minimal clearance between the magnet and the plate decreases the lifting capacity.

H&S for magnets
Serious injuries

Large magnets can break fingers in a fraction of a second. Never place your hand between two attracting surfaces.

Dust explosion hazard

Fire warning: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this may cause fire.

Caution required

Before use, read the rules. Sudden snapping can destroy the magnet or injure your hand. Be predictive.

Product not for children

Only for adults. Tiny parts pose a choking risk, leading to intestinal necrosis. Store away from children and animals.

Metal Allergy

Certain individuals have a hypersensitivity to Ni, which is the common plating for neodymium magnets. Prolonged contact can result in dermatitis. It is best to wear safety gloves.

Fragile material

Protect your eyes. Magnets can explode upon violent connection, launching sharp fragments into the air. Eye protection is mandatory.

Protect data

Powerful magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Stay away of at least 10 cm.

Permanent damage

Do not overheat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, inquire about HT versions (H, SH, UH).

Magnetic interference

A powerful magnetic field disrupts the operation of compasses in smartphones and navigation systems. Do not bring magnets close to a smartphone to avoid damaging the sensors.

Pacemakers

Health Alert: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have electronic implants.

Important! More info about risks in the article: Safety of working with magnets.