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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN: 5906301813286

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

425 mm

Weight

2280 g

1 266.90 ZŁ with VAT / pcs + price for transport

1 030.00 ZŁ net + 23% VAT / pcs

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SM 32x425 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x425 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130380

GTIN

5906301813286

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

425 mm [±0,1 mm]

Weight

2280 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel is recommended thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They do not lose their even over around ten years – the loss of power is only ~1% (based on measurements),
They show strong resistance to demagnetization from external magnetic fields,
Because of the brilliant layer of gold, the component looks aesthetically refined,
Magnetic induction on the surface of these magnets is very strong,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the flexibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in diverse shapes and sizes, which expands their application range,
Key role in new technology industries – they are used in hard drives, electromechanical systems, medical equipment or even sophisticated instruments,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of magnetic elements:

They may fracture when subjected to a powerful impact. If the magnets are exposed to external force, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage and additionally reinforces its overall robustness,
Magnets lose power when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s profile). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
They rust in a wet environment, especially when used outside, we recommend using sealed magnets, such as those made of rubber,
Limited ability to create threads in the magnet – the use of a housing is recommended,
Health risk related to magnet particles may arise, when consumed by mistake, which is important in the context of child safety. Moreover, minuscule fragments from these assemblies might disrupt scanning once in the system,
Due to a complex production process, their cost is above average,

Maximum lifting capacity of the magnet – what contributes to it?

The given strength of the magnet corresponds to the optimal strength, calculated under optimal conditions, namely:

using a steel plate with low carbon content, acting as a magnetic circuit closure
having a thickness of no less than 10 millimeters
with a smooth surface
with zero air gap
under perpendicular detachment force
under standard ambient temperature

Impact of factors on magnetic holding capacity in practice

Practical lifting force is determined by elements, by priority:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was carried out on a smooth plate of suitable thickness, under perpendicular forces, however under parallel forces the holding force is lower. Additionally, even a minimal clearance {between} the magnet’s surface and the plate decreases the lifting capacity.

Handle Neodymium Magnets with Caution

Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets are extremely fragile, leading to breaking.

Magnets made of neodymium are highly fragile, and by joining them in an uncontrolled manner, they will break. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets will attract each other within a distance of several to about 10 cm from each other. Remember not to place fingers between magnets or alternatively in their path when they attract. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Neodymium magnets can become demagnetized at high temperatures.

Despite the general resilience of magnets, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Safety precautions!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.