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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø

32 mm [±1 mm]

Height

425 mm [±1 mm]

Weight

2280 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1266.90 with VAT / pcs + price for transport

1030.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of rare earth magnets.

Benefits

Apart from their superior holding force, neodymium magnets have these key benefits:
  • They do not lose magnetism, even over approximately 10 years – the reduction in lifting capacity is only ~1% (according to tests),
  • They do not lose their magnetic properties even under strong external field,
  • A magnet with a shiny silver surface has an effective appearance,
  • Neodymium magnets deliver maximum magnetic induction on a their surface, which allows for strong attraction,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • In view of the potential of precise shaping and adaptation to specialized solutions, magnetic components can be manufactured in a variety of forms and dimensions, which expands the range of possible applications,
  • Versatile presence in advanced technology sectors – they serve a role in data components, electric drive systems, precision medical tools, as well as other advanced devices.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

Cons of neodymium magnets: tips and applications.
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a steel housing, which not only secures them against impacts but also increases their durability
  • When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They oxidize in a humid environment. For use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating nuts and complicated shapes in magnets, we propose using a housing - magnetic mechanism.
  • Potential hazard to health – tiny shards of magnets pose a threat, in case of ingestion, which becomes key in the context of child health protection. Furthermore, small components of these magnets are able to disrupt the diagnostic process medical in case of swallowing.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Lifting parameters

Maximum holding power of the magnet – what it depends on?

The declared magnet strength refers to the peak performance, measured under laboratory conditions, specifically:
  • on a plate made of mild steel, perfectly concentrating the magnetic field
  • with a thickness of at least 10 mm
  • with an ideally smooth touching surface
  • under conditions of no distance (surface-to-surface)
  • during detachment in a direction perpendicular to the plane
  • in temp. approx. 20°C

Lifting capacity in real conditions – factors

Effective lifting capacity is affected by specific conditions, mainly (from most important):
  • Distance – existence of any layer (paint, tape, gap) interrupts the magnetic circuit, which lowers power rapidly (even by 50% at 0.5 mm).
  • Force direction – catalog parameter refers to pulling vertically. When applying parallel force, the magnet holds much less (often approx. 20-30% of maximum force).
  • Base massiveness – too thin plate causes magnetic saturation, causing part of the flux to be wasted into the air.
  • Chemical composition of the base – mild steel gives the best results. Higher carbon content lower magnetic permeability and lifting capacity.
  • Surface quality – the smoother and more polished the plate, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the load capacity is reduced by as much as 75%. Additionally, even a small distance between the magnet and the plate reduces the holding force.

Precautions when working with NdFeB magnets
Mechanical processing

Combustion risk: Rare earth powder is highly flammable. Do not process magnets without safety gear as this risks ignition.

Protective goggles

Watch out for shards. Magnets can explode upon violent connection, ejecting shards into the air. We recommend safety glasses.

Physical harm

Watch your fingers. Two powerful magnets will snap together instantly with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!

Maximum temperature

Standard neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. Damage is permanent.

Avoid contact if allergic

Nickel alert: The Ni-Cu-Ni coating contains nickel. If skin irritation occurs, cease working with magnets and wear gloves.

Keep away from computers

Very strong magnetic fields can erase data on payment cards, hard drives, and storage devices. Keep a distance of min. 10 cm.

Keep away from electronics

Navigation devices and mobile phones are highly susceptible to magnetism. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Safe operation

Before use, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

Adults only

Neodymium magnets are not intended for children. Accidental ingestion of multiple magnets can lead to them pinching intestinal walls, which constitutes a critical condition and necessitates immediate surgery.

Medical interference

People with a pacemaker must keep an absolute distance from magnets. The magnetism can disrupt the operation of the life-saving device.

Safety First! Details about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98