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SM 32x425 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130380

GTIN/EAN: 5906301813286

Diameter Ø

32 mm [±1 mm]

Height

425 mm [±1 mm]

Weight

2280 g

Magnetic Flux

~ 8 000 Gauss [±5%]

1266.90 with VAT / pcs + price for transport

1030.00 ZŁ net + 23% VAT / pcs

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Technical parameters - SM 32x425 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x425 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130380
GTIN/EAN 5906301813286
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 425 mm [±1 mm]
Weight 2280 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 16 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x425 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x425 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 425 mm (L)
Active length 389 mm
Section count 16 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2598 g
Active area 391 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (16 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130380-2026
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Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of Nd2Fe14B magnets.

Benefits

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They do not lose strength, even after around ten years – the decrease in strength is only ~1% (theoretically),
  • Neodymium magnets remain remarkably resistant to loss of magnetic properties caused by external interference,
  • A magnet with a smooth silver surface looks better,
  • They are known for high magnetic induction at the operating surface, which improves attraction properties,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Considering the possibility of accurate shaping and adaptation to unique projects, magnetic components can be modeled in a variety of forms and dimensions, which increases their versatility,
  • Huge importance in electronics industry – they are commonly used in computer drives, brushless drives, medical devices, as well as industrial machines.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Limitations

Disadvantages of NdFeB magnets:
  • To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in producing threads and complicated forms in magnets, we recommend using casing - magnetic holder.
  • Potential hazard resulting from small fragments of magnets are risky, in case of ingestion, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • Due to expensive raw materials, their price is relatively high,

Holding force characteristics

Highest magnetic holding forcewhat contributes to it?

The load parameter shown represents the peak performance, recorded under optimal environment, namely:
  • with the application of a yoke made of low-carbon steel, ensuring maximum field concentration
  • possessing a thickness of at least 10 mm to avoid saturation
  • with a plane free of scratches
  • with total lack of distance (no paint)
  • under vertical application of breakaway force (90-degree angle)
  • at conditions approx. 20°C

Practical aspects of lifting capacity – factors

During everyday use, the real power results from a number of factors, ranked from most significant:
  • Gap between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by varnish or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Loading method – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet exhibits significantly lower power (often approx. 20-30% of maximum force).
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Chemical composition of the base – low-carbon steel gives the best results. Alloy admixtures lower magnetic properties and holding force.
  • Surface condition – smooth surfaces guarantee perfect abutment, which increases force. Uneven metal reduce efficiency.
  • Thermal environment – temperature increase results in weakening of force. Check the maximum operating temperature for a given model.

Lifting capacity testing was conducted on a smooth plate of optimal thickness, under perpendicular forces, however under shearing force the load capacity is reduced by as much as 75%. In addition, even a slight gap between the magnet and the plate lowers the load capacity.

Precautions when working with NdFeB magnets
Do not drill into magnets

Fire hazard: Neodymium dust is explosive. Avoid machining magnets in home conditions as this risks ignition.

Sensitization to coating

Some people have a contact allergy to Ni, which is the typical protective layer for NdFeB magnets. Frequent touching may cause an allergic reaction. It is best to wear protective gloves.

Demagnetization risk

Standard neodymium magnets (grade N) lose magnetization when the temperature goes above 80°C. Damage is permanent.

No play value

These products are not suitable for play. Accidental ingestion of a few magnets may result in them pinching intestinal walls, which poses a severe health hazard and necessitates immediate surgery.

Bone fractures

Mind your fingers. Two large magnets will join immediately with a force of massive weight, destroying anything in their path. Exercise extreme caution!

Material brittleness

Neodymium magnets are ceramic materials, meaning they are very brittle. Impact of two magnets will cause them breaking into shards.

Caution required

Be careful. Rare earth magnets attract from a long distance and connect with huge force, often quicker than you can react.

Warning for heart patients

Warning for patients: Powerful magnets affect electronics. Keep at least 30 cm distance or request help to handle the magnets.

Phone sensors

An intense magnetic field interferes with the functioning of magnetometers in phones and navigation systems. Maintain magnets close to a smartphone to avoid damaging the sensors.

Magnetic media

Avoid bringing magnets close to a purse, computer, or screen. The magnetism can irreversibly ruin these devices and wipe information from cards.

Important! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98