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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN: 5906301812821

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

393.60 ZŁ with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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SM 25x150 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x150 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130289

GTIN

5906301812821

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic elements from other materials. A key aspect of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called cylindrical magnets, are used in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is recommended due to its outstanding corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, you should washing regularly, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their consistent holding force, neodymium magnets have these key benefits:

They have constant strength, and over nearly ten years their performance decreases symbolically – ~1% (in testing),
They are highly resistant to demagnetization caused by external magnetic fields,
In other words, due to the shiny gold coating, the magnet obtains an professional appearance,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
With the right combination of magnetic alloys, they reach significant thermal stability, enabling operation at or above 230°C (depending on the design),
The ability for custom shaping as well as customization to custom needs – neodymium magnets can be manufactured in multiple variants of geometries, which extends the scope of their use cases,
Key role in new technology industries – they are utilized in computer drives, electric drives, diagnostic apparatus as well as other advanced devices,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of neodymium magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to physical collisions, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from breakage and additionally increases its overall robustness,
They lose strength at high temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a damp environment. If exposed to rain, we recommend using sealed magnets, such as those made of non-metallic materials,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing fine shapes directly in the magnet,
Safety concern from tiny pieces may arise, when consumed by mistake, which is significant in the protection of children. Moreover, miniature parts from these devices might hinder health screening when ingested,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Handle Neodymium Magnets with Caution

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If the joining of neodymium magnets is not controlled, then they may crumble and crack. You can't move them to each other. At a distance less than 10 cm you should hold them very strongly.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can shock you at first.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Magnets made of neodymium are highly delicate, they easily break and can crumble.

Magnets made of neodymium are highly delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets should not be around children.

Neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Pay attention!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How dangerous are very strong neodymium magnets?.