SM 25x150 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130289
GTIN/EAN: 5906301812821
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
393.60 ZŁ with VAT / pcs + price for transport
320.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power as well as structure of a neodymium magnet can be calculated with our
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Product card - SM 25x150 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130289 |
| GTIN/EAN | 5906301812821 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 150 mm [±1 mm] |
| Weight | 560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x150 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 150 | mm (L) |
| Active length | 114 | mm |
| Section count | 4 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~560 | g |
| Active area | 90 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (4 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Pros and cons of neodymium magnets.
Pros
- Their strength is maintained, and after around ten years it decreases only by ~1% (according to research),
- They retain their magnetic properties even under strong external field,
- In other words, due to the aesthetic surface of nickel, the element gains visual value,
- Magnetic induction on the top side of the magnet remains extremely intense,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
- In view of the ability of free forming and adaptation to custom requirements, neodymium magnets can be produced in a wide range of forms and dimensions, which increases their versatility,
- Fundamental importance in innovative solutions – they find application in mass storage devices, electric drive systems, diagnostic systems, also modern systems.
- Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which makes them useful in small systems
Weaknesses
- They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
- NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- Limited ability of producing nuts in the magnet and complex shapes - recommended is casing - magnetic holder.
- Potential hazard related to microscopic parts of magnets pose a threat, in case of ingestion, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these devices can be problematic in diagnostics medical in case of swallowing.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities
Holding force characteristics
Highest magnetic holding force – what affects it?
- on a plate made of mild steel, perfectly concentrating the magnetic field
- whose transverse dimension equals approx. 10 mm
- characterized by smoothness
- under conditions of no distance (metal-to-metal)
- for force applied at a right angle (pull-off, not shear)
- at ambient temperature room level
Determinants of lifting force in real conditions
- Clearance – the presence of any layer (rust, dirt, air) interrupts the magnetic circuit, which reduces power steeply (even by 50% at 0.5 mm).
- Load vector – highest force is reached only during perpendicular pulling. The force required to slide of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
- Substrate thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal limits the attraction force (the magnet "punches through" it).
- Plate material – low-carbon steel gives the best results. Higher carbon content lower magnetic properties and lifting capacity.
- Surface condition – smooth surfaces guarantee perfect abutment, which increases field saturation. Uneven metal reduce efficiency.
- Thermal environment – temperature increase causes a temporary drop of force. Check the thermal limit for a given model.
Lifting capacity was measured with the use of a steel plate with a smooth surface of suitable thickness (min. 20 mm), under vertically applied force, in contrast under parallel forces the load capacity is reduced by as much as 5 times. Moreover, even a minimal clearance between the magnet and the plate lowers the load capacity.
Safe handling of NdFeB magnets
Cards and drives
Device Safety: Strong magnets can damage payment cards and delicate electronics (heart implants, medical aids, mechanical watches).
Pacemakers
Warning for patients: Powerful magnets affect medical devices. Keep minimum 30 cm distance or request help to handle the magnets.
Handling rules
Handle with care. Rare earth magnets attract from a distance and connect with huge force, often faster than you can react.
Bone fractures
Big blocks can break fingers in a fraction of a second. Never place your hand between two attracting surfaces.
Operating temperature
Do not overheat. NdFeB magnets are susceptible to temperature. If you need resistance above 80°C, ask us about HT versions (H, SH, UH).
Nickel allergy
Certain individuals have a hypersensitivity to Ni, which is the typical protective layer for neodymium magnets. Prolonged contact can result in an allergic reaction. We recommend wear safety gloves.
Protective goggles
Despite the nickel coating, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.
Machining danger
Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets without safety gear as this may cause fire.
Precision electronics
A strong magnetic field negatively affects the operation of compasses in phones and GPS navigation. Do not bring magnets close to a smartphone to avoid damaging the sensors.
This is not a toy
Product intended for adults. Small elements can be swallowed, causing serious injuries. Keep away from children and animals.
