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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
Quick Unit Converter
Force (pull)

Magnetic Field

Other offers

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros and cons of neodymium magnets.

Advantages

Apart from their superior magnetism, neodymium magnets have these key benefits:
  • They retain magnetic properties for nearly ten years – the loss is just ~1% (in theory),
  • They are extremely resistant to demagnetization induced by external disturbances,
  • Thanks to the elegant finish, the coating of nickel, gold, or silver-plated gives an aesthetic appearance,
  • They show high magnetic induction at the operating surface, which affects their effectiveness,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Considering the potential of precise molding and customization to specialized needs, magnetic components can be produced in a broad palette of geometric configurations, which amplifies use scope,
  • Fundamental importance in future technologies – they are used in computer drives, electric motors, medical devices, also multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets: weaknesses and usage proposals
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a special holder, which not only protects them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We recommend cover - magnetic mechanism, due to difficulties in realizing threads inside the magnet and complex forms.
  • Potential hazard to health – tiny shards of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. It is also worth noting that small components of these devices can be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Lifting parameters

Highest magnetic holding forcewhat it depends on?

The lifting capacity listed is a theoretical maximum value conducted under the following configuration:
  • with the contact of a yoke made of special test steel, guaranteeing maximum field concentration
  • with a thickness no less than 10 mm
  • with an polished touching surface
  • without any clearance between the magnet and steel
  • for force applied at a right angle (in the magnet axis)
  • in neutral thermal conditions

Lifting capacity in real conditions – factors

In real-world applications, the actual lifting capacity depends on many variables, ranked from the most important:
  • Gap (betwixt the magnet and the plate), because even a tiny clearance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to varnish, corrosion or debris).
  • Loading method – declared lifting capacity refers to detachment vertically. When slipping, the magnet exhibits much less (often approx. 20-30% of maximum force).
  • Substrate thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet restricts the attraction force (the magnet "punches through" it).
  • Chemical composition of the base – low-carbon steel gives the best results. Alloy steels decrease magnetic permeability and lifting capacity.
  • Base smoothness – the smoother and more polished the plate, the better the adhesion and higher the lifting capacity. Roughness creates an air distance.
  • Thermal factor – high temperature reduces pulling force. Too high temperature can permanently damage the magnet.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under parallel forces the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance between the magnet’s surface and the plate lowers the lifting capacity.

Precautions when working with neodymium magnets
Pacemakers

Individuals with a heart stimulator should keep an absolute distance from magnets. The magnetism can disrupt the functioning of the life-saving device.

Sensitization to coating

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, cease working with magnets and wear gloves.

GPS Danger

A powerful magnetic field interferes with the operation of magnetometers in smartphones and navigation systems. Keep magnets close to a smartphone to prevent breaking the sensors.

Flammability

Fire hazard: Rare earth powder is explosive. Avoid machining magnets without safety gear as this risks ignition.

Respect the power

Before starting, check safety instructions. Sudden snapping can break the magnet or injure your hand. Think ahead.

Safe distance

Intense magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Maintain a gap of min. 10 cm.

Crushing force

Protect your hands. Two powerful magnets will join instantly with a force of massive weight, crushing everything in their path. Exercise extreme caution!

Beware of splinters

Beware of splinters. Magnets can explode upon uncontrolled impact, launching sharp fragments into the air. Wear goggles.

Heat sensitivity

Watch the temperature. Exposing the magnet above 80 degrees Celsius will destroy its properties and strength.

Choking Hazard

Adult use only. Tiny parts can be swallowed, causing serious injuries. Keep away from kids and pets.

Warning! More info about risks in the article: Safety of working with magnets.