SM 25x150 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130289
GTIN/EAN: 5906301812821
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
393.60 ZŁ with VAT / pcs + price for transport
320.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical - SM 25x150 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130289 |
| GTIN/EAN | 5906301812821 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 150 mm [±1 mm] |
| Weight | 560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x150 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 150 | mm (L) |
| Active length | 114 | mm |
| Section count | 4 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~560 | g |
| Active area | 90 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (4 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Strengths as well as weaknesses of Nd2Fe14B magnets.
Strengths
- They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
- Neodymium magnets are remarkably resistant to loss of magnetic properties caused by external field sources,
- By applying a shiny coating of gold, the element presents an nice look,
- Magnets are characterized by excellent magnetic induction on the active area,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
- Due to the ability of flexible forming and adaptation to specialized requirements, NdFeB magnets can be modeled in a broad palette of forms and dimensions, which expands the range of possible applications,
- Fundamental importance in innovative solutions – they find application in hard drives, electromotive mechanisms, diagnostic systems, as well as modern systems.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Cons
- At strong impacts they can break, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
- Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation and corrosion.
- Due to limitations in realizing threads and complicated shapes in magnets, we propose using a housing - magnetic mount.
- Potential hazard resulting from small fragments of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child safety. It is also worth noting that tiny parts of these magnets are able to be problematic in diagnostics medical when they are in the body.
- With mass production the cost of neodymium magnets can be a barrier,
Pull force analysis
Maximum lifting capacity of the magnet – what it depends on?
- using a sheet made of mild steel, functioning as a magnetic yoke
- possessing a massiveness of min. 10 mm to ensure full flux closure
- with an ideally smooth touching surface
- with total lack of distance (no coatings)
- for force acting at a right angle (in the magnet axis)
- at conditions approx. 20°C
Determinants of lifting force in real conditions
- Gap between magnet and steel – every millimeter of distance (caused e.g. by varnish or dirt) diminishes the pulling force, often by half at just 0.5 mm.
- Load vector – maximum parameter is obtained only during pulling at a 90° angle. The resistance to sliding of the magnet along the plate is standardly many times lower (approx. 1/5 of the lifting capacity).
- Plate thickness – insufficiently thick plate does not close the flux, causing part of the power to be escaped into the air.
- Steel grade – the best choice is pure iron steel. Stainless steels may attract less.
- Base smoothness – the more even the surface, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
- Thermal factor – high temperature weakens pulling force. Too high temperature can permanently demagnetize the magnet.
Lifting capacity was assessed with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, in contrast under shearing force the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.
Precautions when working with neodymium magnets
Nickel coating and allergies
It is widely known that nickel (standard magnet coating) is a potent allergen. For allergy sufferers, prevent touching magnets with bare hands and choose versions in plastic housing.
Operating temperature
Standard neodymium magnets (N-type) lose magnetization when the temperature exceeds 80°C. Damage is permanent.
Handling rules
Use magnets consciously. Their huge power can shock even professionals. Plan your moves and do not underestimate their power.
Danger to pacemakers
Life threat: Strong magnets can deactivate pacemakers and defibrillators. Do not approach if you have medical devices.
Magnets are brittle
Beware of splinters. Magnets can explode upon violent connection, launching shards into the air. Eye protection is mandatory.
Magnetic interference
An intense magnetic field disrupts the functioning of magnetometers in phones and GPS navigation. Maintain magnets near a smartphone to avoid damaging the sensors.
Fire warning
Fire warning: Neodymium dust is explosive. Do not process magnets without safety gear as this may cause fire.
Hand protection
Protect your hands. Two powerful magnets will snap together instantly with a force of several hundred kilograms, crushing everything in their path. Exercise extreme caution!
Product not for children
Strictly store magnets out of reach of children. Choking hazard is significant, and the consequences of magnets clamping inside the body are very dangerous.
Electronic hazard
Very strong magnetic fields can erase data on credit cards, hard drives, and other magnetic media. Stay away of at least 10 cm.
