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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
Quick Unit Converter
Magnet pull force

Magnetic Field

Other deals

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Benefits

Besides their durability, neodymium magnets are valued for these benefits:
  • They have stable power, and over more than 10 years their attraction force decreases symbolically – ~1% (according to theory),
  • They feature excellent resistance to magnetism drop as a result of external fields,
  • By applying a shiny coating of silver, the element gains an aesthetic look,
  • Magnets are characterized by extremely high magnetic induction on the surface,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, enabling operation at temperatures approaching 230°C and above...
  • Considering the option of accurate shaping and customization to custom solutions, magnetic components can be manufactured in a variety of shapes and sizes, which increases their versatility,
  • Universal use in modern technologies – they are utilized in hard drives, motor assemblies, medical equipment, also industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which allows their use in miniature devices

Cons

Disadvantages of neodymium magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only protects the magnet but also improves its resistance to damage
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • Due to limitations in realizing nuts and complex forms in magnets, we propose using a housing - magnetic mechanism.
  • Health risk to health – tiny shards of magnets pose a threat, if swallowed, which becomes key in the context of child health protection. Furthermore, small elements of these devices are able to complicate diagnosis medical after entering the body.
  • Due to expensive raw materials, their price is relatively high,

Holding force characteristics

Maximum magnetic pulling forcewhat affects it?

The specified lifting capacity represents the maximum value, measured under optimal environment, meaning:
  • on a block made of structural steel, optimally conducting the magnetic field
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • with an ground touching surface
  • without any insulating layer between the magnet and steel
  • for force applied at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Lifting capacity in practice – influencing factors

Bear in mind that the magnet holding may be lower subject to elements below, in order of importance:
  • Air gap (betwixt the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) results in a reduction in force by up to 50% (this also applies to paint, corrosion or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Steel grade – ideal substrate is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Smoothness – full contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal factor – high temperature reduces pulling force. Too high temperature can permanently damage the magnet.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the holding force is lower. Moreover, even a small distance between the magnet’s surface and the plate decreases the lifting capacity.

Safety rules for work with neodymium magnets
Choking Hazard

Neodymium magnets are not intended for children. Eating several magnets can lead to them connecting inside the digestive tract, which constitutes a severe health hazard and requires immediate surgery.

Cards and drives

Avoid bringing magnets near a wallet, computer, or TV. The magnetic field can destroy these devices and wipe information from cards.

Respect the power

Before starting, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Think ahead.

GPS and phone interference

A strong magnetic field negatively affects the functioning of magnetometers in phones and GPS navigation. Keep magnets close to a device to prevent damaging the sensors.

Bone fractures

Big blocks can crush fingers instantly. Under no circumstances put your hand betwixt two strong magnets.

Sensitization to coating

Studies show that nickel (standard magnet coating) is a common allergen. If you have an allergy, avoid direct skin contact and select coated magnets.

Operating temperature

Do not overheat. NdFeB magnets are susceptible to temperature. If you require operation above 80°C, look for special high-temperature series (H, SH, UH).

Flammability

Fire hazard: Rare earth powder is highly flammable. Do not process magnets in home conditions as this may cause fire.

Medical implants

For implant holders: Powerful magnets disrupt electronics. Keep minimum 30 cm distance or ask another person to work with the magnets.

Magnets are brittle

Neodymium magnets are sintered ceramics, meaning they are prone to chipping. Impact of two magnets will cause them cracking into small pieces.

Safety First! Looking for details? Read our article: Are neodymium magnets dangerous?