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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
560 g
Magnetic Flux
~ 6 500 Gauss [±5%]

467.40 with VAT / pcs + price for transport

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Physical properties - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
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Magnet pull force


Magnetic Induction

Other products

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Pros and cons of rare earth magnets.

Pros

Besides their stability, neodymium magnets are valued for these benefits:
  • They have stable power, and over around ten years their attraction force decreases symbolically – ~1% (according to theory),
  • They show high resistance to demagnetization induced by presence of other magnetic fields,
  • The use of an metallic layer of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Magnetic induction on the working part of the magnet remains impressive,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for functioning at temperatures approaching 230°C and above...
  • Possibility of precise creating as well as adapting to specific applications,
  • Wide application in electronics industry – they are used in HDD drives, electric drive systems, diagnostic systems, as well as complex engineering applications.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Drawbacks and weaknesses of neodymium magnets and ways of using them
  • At very strong impacts they can crack, therefore we recommend placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • We recommend casing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complicated forms.
  • Possible danger to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, small components of these devices are able to complicate diagnosis medical after entering the body.
  • With mass production the cost of neodymium magnets is economically unviable,

Lifting parameters

Maximum lifting capacity of the magnetwhat contributes to it?

The declared magnet strength refers to the maximum value, measured under laboratory conditions, meaning:
  • with the application of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • possessing a thickness of minimum 10 mm to ensure full flux closure
  • with a surface cleaned and smooth
  • under conditions of no distance (surface-to-surface)
  • during detachment in a direction perpendicular to the plane
  • at ambient temperature approx. 20 degrees Celsius

Practical aspects of lifting capacity – factors

Effective lifting capacity is affected by specific conditions, mainly (from most important):
  • Clearance – the presence of any layer (rust, tape, air) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Force direction – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet exhibits much less (typically approx. 20-30% of maximum force).
  • Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Material type – ideal substrate is high-permeability steel. Cast iron may attract less.
  • Surface finish – ideal contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Temperature influence – high temperature reduces magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity was measured by applying a steel plate with a smooth surface of suitable thickness (min. 20 mm), under vertically applied force, in contrast under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance between the magnet and the plate reduces the load capacity.

H&S for magnets
Finger safety

Risk of injury: The attraction force is so great that it can cause blood blisters, crushing, and even bone fractures. Protective gloves are recommended.

Allergy Warning

A percentage of the population experience a sensitization to Ni, which is the common plating for NdFeB magnets. Prolonged contact may cause skin redness. We suggest use safety gloves.

Danger to pacemakers

For implant holders: Powerful magnets affect medical devices. Keep minimum 30 cm distance or request help to handle the magnets.

Keep away from computers

Powerful magnetic fields can erase data on payment cards, hard drives, and other magnetic media. Maintain a gap of at least 10 cm.

Phone sensors

GPS units and smartphones are extremely susceptible to magnetic fields. Close proximity with a strong magnet can ruin the sensors in your phone.

Combustion hazard

Combustion risk: Rare earth powder is explosive. Do not process magnets in home conditions as this risks ignition.

Safe operation

Use magnets consciously. Their immense force can surprise even experienced users. Plan your moves and do not underestimate their power.

Keep away from children

Adult use only. Tiny parts can be swallowed, leading to serious injuries. Store away from children and animals.

Protective goggles

Neodymium magnets are ceramic materials, which means they are very brittle. Clashing of two magnets will cause them shattering into shards.

Do not overheat magnets

Standard neodymium magnets (grade N) lose magnetization when the temperature goes above 80°C. The loss of strength is permanent.

Caution! Details about risks in the article: Magnet Safety Guide.