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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN: 5906301812821

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

393.60 ZŁ with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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SM 25x150 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x150 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130289

GTIN

5906301812821

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

Shopping tips

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. As a result, it is possible to efficiently segregate ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is recommended due to its excellent corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their exceptional magnetic power, neodymium magnets offer the following advantages:

Their magnetic field is maintained, and after approximately 10 years, it drops only by ~1% (according to research),
They remain magnetized despite exposure to strong external fields,
Thanks to the shiny finish and silver coating, they have an aesthetic appearance,
They have extremely strong magnetic induction on the surface of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
The ability for custom shaping as well as adaptation to specific needs – neodymium magnets can be manufactured in many forms and dimensions, which extends the scope of their use cases,
Wide application in advanced technical fields – they serve a purpose in computer drives, electric drives, healthcare devices as well as technologically developed systems,
Thanks to their efficiency per volume, small magnets offer high magnetic performance, in miniature format,

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to mechanical hits, they should be placed in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage and reinforces its overall durability,
They lose strength at increased temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a humid environment. If exposed to rain, we recommend using waterproof magnets, such as those made of plastic,
Using a cover – such as a magnetic holder – is advised due to the difficulty in manufacturing threads directly in the magnet,
Potential hazard related to magnet particles may arise, if ingested accidentally, which is significant in the family environments. It should also be noted that tiny components from these products might interfere with diagnostics after being swallowed,
In cases of tight budgets, neodymium magnet cost may be a barrier,

Handle with Care: Neodymium Magnets

Neodymium magnets should not be around youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnetic are extremely fragile, they easily break and can crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets will attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a serious injury may occur. Depending on how massive the neodymium magnets are, they can lead to a cut or alternatively a fracture.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Caution!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous very powerful neodymium magnets.