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SM 25x150 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130289

GTIN: 5906301812821

5.0

diameter Ø

25 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature

≤ 80 °C

393.60 ZŁ gross price (including VAT) / pcs +

320.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 888 99 98 98 or contact us via form on our website. You can check the mass and the appearance of neodymium magnets in our power calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x150 [2xM8] / N42

Characteristics: magnetic separator 25x150 [2xM8] / N42
Properties
Values
catalog number
130289
GTIN
5906301812821
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
150 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 5 nabiegunniki
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. As a result, it is possible to efficiently separate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers find application in the food industry to clear metallic contaminants, for example iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, intended for contact with food.
Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust during the process of separating metals from other materials.
Our magnetic rollers are composed of neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.
Usually it is believed that the greater the magnet's power, the more effective. However, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines are longer and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, type AISI 316 steel exhibits the best resistance thanks to its exceptional anti-corrosion properties.
Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it is suggested to clean them regularly from deposits, avoid extremal temperatures above 80 degrees, and washing after each use, avoiding temperatures up to 80°C. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and weaken. Magnetic field measurements are recommended to be conducted every two years. Caution should be exercised during use as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose strength over time. After 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They exhibit very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
  • The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
  • Significant importance in modern technologies – find application in hard drives, electric motors, medical devices and various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Potential hazard to health from tiny fragments of magnets are risky, if swallowed, which is crucial in the aspect of protecting young children. Additionally, miniscule components of these products have the potential to hinder the diagnostic process when they are in the body.

Precautions

 It is important to keep neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Despite the general resilience of magnets, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are fragile and can easily crack and shatter.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.
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tel: +48 888 99 98 98