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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Force along with form of neodymium magnets can be verified on our online calculation tool.

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Technical of the product - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2025
Measurement Calculator
Pulling force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of Nd2Fe14B magnets.

Pros

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They do not lose magnetism, even after around 10 years – the drop in lifting capacity is only ~1% (according to tests),
  • Neodymium magnets prove to be remarkably resistant to magnetic field loss caused by magnetic disturbances,
  • The use of an elegant coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • They show high magnetic induction at the operating surface, which increases their power,
  • Thanks to resistance to high temperature, they are able to function (depending on the form) even at temperatures up to 230°C and higher...
  • Due to the option of free forming and adaptation to unique needs, neodymium magnets can be produced in a wide range of geometric configurations, which makes them more universal,
  • Key role in modern industrial fields – they serve a role in mass storage devices, electromotive mechanisms, precision medical tools, as well as industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which makes them useful in small systems

Cons

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • Neodymium magnets lose their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • Due to limitations in creating nuts and complicated shapes in magnets, we propose using casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets are risky, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. It is also worth noting that small elements of these products are able to be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Highest magnetic holding forcewhat affects it?

The lifting capacity listed is a theoretical maximum value executed under standard conditions:
  • using a plate made of high-permeability steel, acting as a ideal flux conductor
  • whose transverse dimension is min. 10 mm
  • characterized by lack of roughness
  • with direct contact (without coatings)
  • during pulling in a direction perpendicular to the mounting surface
  • in stable room temperature

Lifting capacity in real conditions – factors

In practice, the actual lifting capacity is determined by many variables, ranked from the most important:
  • Air gap (betwixt the magnet and the plate), because even a tiny clearance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Base massiveness – insufficiently thick plate does not close the flux, causing part of the flux to be escaped to the other side.
  • Steel grade – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface finish – ideal contact is possible only on polished steel. Any scratches and bumps create air cushions, weakening the magnet.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and in frost gain strength (up to a certain limit).

Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under shearing force the lifting capacity is smaller. In addition, even a small distance between the magnet’s surface and the plate decreases the holding force.

Safe handling of neodymium magnets
Do not underestimate power

Before use, read the rules. Sudden snapping can destroy the magnet or injure your hand. Be predictive.

Product not for children

Only for adults. Small elements pose a choking risk, leading to serious injuries. Keep out of reach of children and animals.

GPS and phone interference

Navigation devices and mobile phones are extremely sensitive to magnetic fields. Close proximity with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Do not drill into magnets

Drilling and cutting of NdFeB material carries a risk of fire risk. Neodymium dust reacts violently with oxygen and is difficult to extinguish.

Crushing risk

Pinching hazard: The pulling power is so great that it can result in blood blisters, crushing, and even bone fractures. Protective gloves are recommended.

ICD Warning

Warning for patients: Strong magnetic fields disrupt medical devices. Maintain at least 30 cm distance or request help to work with the magnets.

Do not overheat magnets

Control the heat. Exposing the magnet to high heat will permanently weaken its properties and pulling force.

Data carriers

Device Safety: Neodymium magnets can damage payment cards and delicate electronics (heart implants, hearing aids, mechanical watches).

Allergy Warning

Nickel alert: The nickel-copper-nickel coating contains nickel. If skin irritation happens, cease working with magnets and wear gloves.

Protective goggles

NdFeB magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them breaking into shards.

Danger! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98