SM 25x150 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130289
GTIN/EAN: 5906301812821
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
393.60 ZŁ with VAT / pcs + price for transport
320.00 ZŁ net + 23% VAT / pcs
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Technical parameters - SM 25x150 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130289 |
| GTIN/EAN | 5906301812821 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 150 mm [±1 mm] |
| Weight | 560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x150 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 150 | mm (L) |
| Active length | 114 | mm |
| Section count | 4 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~560 | g |
| Active area | 90 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (4 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of neodymium magnets.
Strengths
- They do not lose power, even during approximately 10 years – the decrease in strength is only ~1% (theoretically),
- They are resistant to demagnetization induced by external disturbances,
- In other words, due to the glossy finish of silver, the element looks attractive,
- Magnets exhibit huge magnetic induction on the surface,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the form) even at a temperature of 230°C or more...
- Thanks to flexibility in designing and the capacity to customize to specific needs,
- Universal use in modern industrial fields – they are used in mass storage devices, electric drive systems, medical equipment, also modern systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which enables their usage in small systems
Cons
- To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
- Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
- Due to limitations in realizing nuts and complex forms in magnets, we propose using cover - magnetic mount.
- Potential hazard related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the context of child safety. Furthermore, small elements of these products can disrupt the diagnostic process medical after entering the body.
- Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications
Holding force characteristics
Maximum lifting capacity of the magnet – what contributes to it?
- using a base made of high-permeability steel, acting as a ideal flux conductor
- possessing a massiveness of minimum 10 mm to avoid saturation
- characterized by smoothness
- with zero gap (no paint)
- during pulling in a direction perpendicular to the plane
- at room temperature
Determinants of lifting force in real conditions
- Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
- Loading method – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
- Steel thickness – too thin plate does not accept the full field, causing part of the flux to be escaped to the other side.
- Steel type – mild steel gives the best results. Higher carbon content lower magnetic properties and lifting capacity.
- Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
- Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).
Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 75%. Moreover, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.
Precautions when working with NdFeB magnets
Fire warning
Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
Choking Hazard
These products are not suitable for play. Swallowing multiple magnets may result in them attracting across intestines, which poses a severe health hazard and necessitates urgent medical intervention.
Heat sensitivity
Watch the temperature. Exposing the magnet above 80 degrees Celsius will destroy its properties and strength.
Eye protection
NdFeB magnets are ceramic materials, meaning they are fragile like glass. Clashing of two magnets will cause them shattering into small pieces.
Precision electronics
Navigation devices and mobile phones are extremely susceptible to magnetic fields. Direct contact with a strong magnet can ruin the internal compass in your phone.
Allergy Warning
Medical facts indicate that the nickel plating (the usual finish) is a strong allergen. If your skin reacts to metals, refrain from direct skin contact and opt for encased magnets.
Safe distance
Do not bring magnets close to a purse, laptop, or TV. The magnetism can destroy these devices and erase data from cards.
Warning for heart patients
Warning for patients: Strong magnetic fields affect medical devices. Maintain minimum 30 cm distance or request help to handle the magnets.
Powerful field
Handle magnets with awareness. Their immense force can shock even professionals. Plan your moves and do not underestimate their force.
Hand protection
Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and broken bones. Use thick gloves.
