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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
Quick Unit Converter
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of Nd2Fe14B magnets.

Advantages

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They do not lose magnetism, even during nearly 10 years – the drop in strength is only ~1% (according to tests),
  • They feature excellent resistance to magnetism drop as a result of opposing magnetic fields,
  • Thanks to the shimmering finish, the surface of nickel, gold-plated, or silver-plated gives an professional appearance,
  • Magnetic induction on the working part of the magnet is impressive,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to modularity in shaping and the ability to modify to specific needs,
  • Huge importance in modern industrial fields – they are utilized in HDD drives, drive modules, diagnostic systems, also modern systems.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Weaknesses

Characteristics of disadvantages of neodymium magnets and proposals for their use:
  • To avoid cracks upon strong impacts, we recommend using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore during using outdoors, we advise using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in creating nuts and complicated forms in magnets, we recommend using casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets pose a threat, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that tiny parts of these magnets can disrupt the diagnostic process medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat affects it?

The declared magnet strength refers to the maximum value, recorded under optimal environment, specifically:
  • on a base made of mild steel, effectively closing the magnetic field
  • whose transverse dimension is min. 10 mm
  • characterized by smoothness
  • without any clearance between the magnet and steel
  • under axial force direction (90-degree angle)
  • in stable room temperature

Key elements affecting lifting force

In practice, the real power is determined by several key aspects, presented from crucial:
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) diminishes the pulling force, often by half at just 0.5 mm.
  • Load vector – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is typically many times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of generating force.
  • Material composition – different alloys attracts identically. Alloy additives weaken the interaction with the magnet.
  • Surface finish – ideal contact is possible only on polished steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal environment – heating the magnet results in weakening of force. Check the thermal limit for a given model.

Holding force was measured on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a small distance between the magnet’s surface and the plate lowers the load capacity.

Warnings
Life threat

Medical warning: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Protective goggles

Protect your eyes. Magnets can explode upon violent connection, ejecting sharp fragments into the air. We recommend safety glasses.

Physical harm

Danger of trauma: The attraction force is so great that it can cause blood blisters, pinching, and broken bones. Protective gloves are recommended.

GPS Danger

An intense magnetic field negatively affects the functioning of magnetometers in smartphones and GPS navigation. Maintain magnets close to a device to prevent damaging the sensors.

Keep away from computers

Avoid bringing magnets near a purse, computer, or TV. The magnetism can destroy these devices and erase data from cards.

Flammability

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

This is not a toy

NdFeB magnets are not intended for children. Accidental ingestion of a few magnets can lead to them attracting across intestines, which constitutes a severe health hazard and necessitates urgent medical intervention.

Conscious usage

Before starting, check safety instructions. Sudden snapping can destroy the magnet or hurt your hand. Think ahead.

Nickel coating and allergies

Some people have a hypersensitivity to Ni, which is the typical protective layer for neodymium magnets. Extended handling might lead to skin redness. We recommend wear safety gloves.

Thermal limits

Monitor thermal conditions. Exposing the magnet to high heat will destroy its magnetic structure and pulling force.

Important! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98