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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
Magnet Unit Converter
Force (pull)

Field Strength

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Advantages

Besides their exceptional pulling force, neodymium magnets offer the following advantages:
  • Their power remains stable, and after around 10 years it decreases only by ~1% (theoretically),
  • Magnets perfectly protect themselves against demagnetization caused by external fields,
  • In other words, due to the reflective layer of silver, the element becomes visually attractive,
  • Neodymium magnets achieve maximum magnetic induction on a their surface, which increases force concentration,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures reaching 230°C and above...
  • Possibility of exact forming and adapting to complex conditions,
  • Wide application in future technologies – they are commonly used in hard drives, brushless drives, medical equipment, as well as industrial machines.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Disadvantages

Disadvantages of NdFeB magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a special holder, which not only protects them against impacts but also increases their durability
  • NdFeB magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • Limited possibility of creating nuts in the magnet and complex forms - recommended is a housing - magnetic holder.
  • Health risk related to microscopic parts of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that small components of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • With budget limitations the cost of neodymium magnets can be a barrier,

Pull force analysis

Detachment force of the magnet in optimal conditionswhat affects it?

Information about lifting capacity is the result of a measurement for the most favorable conditions, including:
  • on a base made of structural steel, optimally conducting the magnetic flux
  • whose transverse dimension is min. 10 mm
  • characterized by smoothness
  • without any air gap between the magnet and steel
  • during pulling in a direction perpendicular to the plane
  • at conditions approx. 20°C

Determinants of practical lifting force of a magnet

Bear in mind that the application force may be lower subject to elements below, starting with the most relevant:
  • Clearance – the presence of any layer (rust, tape, gap) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Steel thickness – too thin sheet does not close the flux, causing part of the flux to be escaped to the other side.
  • Material type – ideal substrate is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Surface structure – the more even the plate, the larger the contact zone and stronger the hold. Unevenness creates an air distance.
  • Thermal factor – hot environment weakens magnetic field. Too high temperature can permanently damage the magnet.

Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
Dust explosion hazard

Fire hazard: Neodymium dust is explosive. Do not process magnets without safety gear as this risks ignition.

Choking Hazard

Neodymium magnets are not toys. Accidental ingestion of several magnets may result in them pinching intestinal walls, which constitutes a critical condition and necessitates urgent medical intervention.

Warning for heart patients

Patients with a ICD have to keep an safe separation from magnets. The magnetism can stop the functioning of the life-saving device.

Caution required

Before starting, read the rules. Sudden snapping can destroy the magnet or injure your hand. Be predictive.

Thermal limits

Regular neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. The loss of strength is permanent.

Shattering risk

Despite the nickel coating, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.

Pinching danger

Risk of injury: The attraction force is so immense that it can cause hematomas, crushing, and broken bones. Protective gloves are recommended.

Data carriers

Avoid bringing magnets near a purse, computer, or TV. The magnetism can permanently damage these devices and erase data from cards.

Threat to navigation

A powerful magnetic field disrupts the operation of magnetometers in smartphones and GPS navigation. Maintain magnets near a smartphone to prevent damaging the sensors.

Allergy Warning

Studies show that nickel (the usual finish) is a common allergen. If you have an allergy, refrain from touching magnets with bare hands or choose coated magnets.

Danger! Want to know more? Check our post: Are neodymium magnets dangerous?