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SM 25x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130289

GTIN/EAN: 5906301812821

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical parameters - SM 25x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130289
GTIN/EAN 5906301812821
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130289-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Strengths

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They do not lose power, even during approximately 10 years – the decrease in strength is only ~1% (theoretically),
  • They are resistant to demagnetization induced by external disturbances,
  • In other words, due to the glossy finish of silver, the element looks attractive,
  • Magnets exhibit huge magnetic induction on the surface,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the form) even at a temperature of 230°C or more...
  • Thanks to flexibility in designing and the capacity to customize to specific needs,
  • Universal use in modern industrial fields – they are used in mass storage devices, electric drive systems, medical equipment, also modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which enables their usage in small systems

Cons

Disadvantages of NdFeB magnets:
  • To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
  • Due to limitations in realizing nuts and complex forms in magnets, we propose using cover - magnetic mount.
  • Potential hazard related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the context of child safety. Furthermore, small elements of these products can disrupt the diagnostic process medical after entering the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting capacity of the magnetwhat contributes to it?

The load parameter shown represents the limit force, recorded under laboratory conditions, specifically:
  • using a base made of high-permeability steel, acting as a ideal flux conductor
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • characterized by smoothness
  • with zero gap (no paint)
  • during pulling in a direction perpendicular to the plane
  • at room temperature

Determinants of lifting force in real conditions

In practice, the real power results from several key aspects, ranked from crucial:
  • Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Loading method – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Steel thickness – too thin plate does not accept the full field, causing part of the flux to be escaped to the other side.
  • Steel type – mild steel gives the best results. Higher carbon content lower magnetic properties and lifting capacity.
  • Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 75%. Moreover, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.

Precautions when working with NdFeB magnets
Fire warning

Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Choking Hazard

These products are not suitable for play. Swallowing multiple magnets may result in them attracting across intestines, which poses a severe health hazard and necessitates urgent medical intervention.

Heat sensitivity

Watch the temperature. Exposing the magnet above 80 degrees Celsius will destroy its properties and strength.

Eye protection

NdFeB magnets are ceramic materials, meaning they are fragile like glass. Clashing of two magnets will cause them shattering into small pieces.

Precision electronics

Navigation devices and mobile phones are extremely susceptible to magnetic fields. Direct contact with a strong magnet can ruin the internal compass in your phone.

Allergy Warning

Medical facts indicate that the nickel plating (the usual finish) is a strong allergen. If your skin reacts to metals, refrain from direct skin contact and opt for encased magnets.

Safe distance

Do not bring magnets close to a purse, laptop, or TV. The magnetism can destroy these devices and erase data from cards.

Warning for heart patients

Warning for patients: Strong magnetic fields affect medical devices. Maintain minimum 30 cm distance or request help to handle the magnets.

Powerful field

Handle magnets with awareness. Their immense force can shock even professionals. Plan your moves and do not underestimate their force.

Hand protection

Danger of trauma: The attraction force is so immense that it can result in hematomas, pinching, and broken bones. Use thick gloves.

Safety First! Learn more about risks in the article: Magnet Safety Guide.