SM 25x150 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130289
GTIN/EAN: 5906301812821
Diameter Ø
25 mm [±1 mm]
Height
150 mm [±1 mm]
Weight
560 g
Magnetic Flux
~ 6 500 Gauss [±5%]
393.60 ZŁ with VAT / pcs + price for transport
320.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 25x150 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x150 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130289 |
| GTIN/EAN | 5906301812821 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 150 mm [±1 mm] |
| Weight | 560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 5 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x150 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 150 | mm (L) |
| Active length | 114 | mm |
| Section count | 4 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~560 | g |
| Active area | 90 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (4 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of neodymium magnets.
Advantages
- They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (in laboratory conditions),
- Neodymium magnets are characterized by highly resistant to demagnetization caused by magnetic disturbances,
- The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to look better,
- They feature high magnetic induction at the operating surface, which affects their effectiveness,
- Through (appropriate) combination of ingredients, they can achieve high thermal strength, enabling functioning at temperatures approaching 230°C and above...
- Possibility of accurate machining as well as modifying to atypical conditions,
- Huge importance in future technologies – they are utilized in mass storage devices, electric motors, diagnostic systems, as well as complex engineering applications.
- Thanks to concentrated force, small magnets offer high operating force, occupying minimum space,
Limitations
- At very strong impacts they can crack, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
- Neodymium magnets lose their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
- When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
- Due to limitations in creating nuts and complicated forms in magnets, we recommend using a housing - magnetic mechanism.
- Health risk resulting from small fragments of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these products are able to disrupt the diagnostic process medical in case of swallowing.
- With budget limitations the cost of neodymium magnets is a challenge,
Holding force characteristics
Breakaway strength of the magnet in ideal conditions – what affects it?
- on a block made of mild steel, effectively closing the magnetic flux
- whose transverse dimension equals approx. 10 mm
- characterized by lack of roughness
- under conditions of no distance (surface-to-surface)
- for force applied at a right angle (in the magnet axis)
- at temperature room level
Practical aspects of lifting capacity – factors
- Distance – the presence of any layer (rust, dirt, air) interrupts the magnetic circuit, which reduces power rapidly (even by 50% at 0.5 mm).
- Loading method – declared lifting capacity refers to detachment vertically. When slipping, the magnet holds significantly lower power (often approx. 20-30% of maximum force).
- Base massiveness – too thin steel does not accept the full field, causing part of the flux to be lost to the other side.
- Steel grade – the best choice is high-permeability steel. Cast iron may have worse magnetic properties.
- Surface structure – the smoother and more polished the plate, the better the adhesion and stronger the hold. Unevenness creates an air distance.
- Heat – NdFeB sinters have a negative temperature coefficient. When it is hot they lose power, and in frost gain strength (up to a certain limit).
Lifting capacity testing was carried out on a smooth plate of suitable thickness, under perpendicular forces, however under parallel forces the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet’s surface and the plate decreases the lifting capacity.
Warnings
Pinching danger
Danger of trauma: The pulling power is so immense that it can result in blood blisters, crushing, and broken bones. Protective gloves are recommended.
Magnetic media
Equipment safety: Neodymium magnets can ruin payment cards and delicate electronics (pacemakers, medical aids, timepieces).
Danger to pacemakers
Medical warning: Neodymium magnets can turn off heart devices and defibrillators. Stay away if you have electronic implants.
Fire risk
Dust created during cutting of magnets is combustible. Avoid drilling into magnets unless you are an expert.
Phone sensors
Be aware: rare earth magnets generate a field that confuses precision electronics. Maintain a safe distance from your mobile, tablet, and navigation systems.
No play value
Neodymium magnets are not intended for children. Accidental ingestion of multiple magnets may result in them connecting inside the digestive tract, which constitutes a critical condition and requires urgent medical intervention.
Magnet fragility
Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting shards into the air. Eye protection is mandatory.
Heat sensitivity
Avoid heat. NdFeB magnets are sensitive to temperature. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).
Avoid contact if allergic
Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If redness appears, cease working with magnets and use protective gear.
Do not underestimate power
Handle magnets with awareness. Their powerful strength can shock even professionals. Be vigilant and do not underestimate their power.
