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SM 32x275 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130458

GTIN/EAN: 5906301813293

Diameter Ø

32 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1520 g

Magnetic Flux

~ 10 000 Gauss [±5%]

897.90 with VAT / pcs + price for transport

730.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 32x275 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x275 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130458
GTIN/EAN 5906301813293
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1520 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x275 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x275 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1681 g
Active area 240 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130458-2026
Magnet Unit Converter
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of rare earth magnets.

Advantages

Besides their remarkable magnetic power, neodymium magnets offer the following advantages:
  • They virtually do not lose strength, because even after 10 years the performance loss is only ~1% (based on calculations),
  • They maintain their magnetic properties even under close interference source,
  • By covering with a reflective coating of gold, the element has an nice look,
  • Magnets exhibit maximum magnetic induction on the outer layer,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for functioning at temperatures approaching 230°C and above...
  • Possibility of exact creating as well as adjusting to specific applications,
  • Significant place in modern industrial fields – they are used in mass storage devices, brushless drives, advanced medical instruments, as well as technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Disadvantages of NdFeB magnets:
  • To avoid cracks under impact, we suggest using special steel holders. Such a solution secures the magnet and simultaneously improves its durability.
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation and corrosion.
  • Limited ability of making nuts in the magnet and complicated forms - preferred is a housing - magnet mounting.
  • Health risk to health – tiny shards of magnets pose a threat, when accidentally swallowed, which is particularly important in the context of child safety. It is also worth noting that small elements of these magnets are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

The force parameter is a result of laboratory testing conducted under the following configuration:
  • with the application of a yoke made of special test steel, guaranteeing full magnetic saturation
  • whose transverse dimension equals approx. 10 mm
  • with an polished touching surface
  • without any air gap between the magnet and steel
  • under vertical force direction (90-degree angle)
  • at conditions approx. 20°C

Determinants of lifting force in real conditions

Real force is affected by working environment parameters, such as (from priority):
  • Distance (between the magnet and the plate), because even a tiny clearance (e.g. 0.5 mm) results in a reduction in force by up to 50% (this also applies to varnish, rust or dirt).
  • Angle of force application – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is standardly many times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – insufficiently thick plate does not accept the full field, causing part of the power to be wasted to the other side.
  • Metal type – not every steel reacts the same. High carbon content weaken the attraction effect.
  • Plate texture – ground elements ensure maximum contact, which increases field saturation. Rough surfaces weaken the grip.
  • Thermal factor – high temperature reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, however under parallel forces the load capacity is reduced by as much as fivefold. In addition, even a small distance between the magnet’s surface and the plate reduces the load capacity.

Precautions when working with neodymium magnets
Threat to electronics

Intense magnetic fields can erase data on payment cards, hard drives, and storage devices. Keep a distance of min. 10 cm.

Swallowing risk

These products are not intended for children. Eating a few magnets may result in them pinching intestinal walls, which constitutes a severe health hazard and requires immediate surgery.

Allergy Warning

Medical facts indicate that the nickel plating (the usual finish) is a potent allergen. If your skin reacts to metals, avoid direct skin contact and choose versions in plastic housing.

Warning for heart patients

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Handling guide

Be careful. Rare earth magnets attract from a long distance and connect with massive power, often quicker than you can react.

Bodily injuries

Pinching hazard: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.

Power loss in heat

Avoid heat. NdFeB magnets are sensitive to heat. If you need operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Fire warning

Combustion risk: Rare earth powder is explosive. Do not process magnets without safety gear as this may cause fire.

Impact on smartphones

A strong magnetic field negatively affects the operation of compasses in smartphones and navigation systems. Keep magnets near a device to prevent damaging the sensors.

Magnet fragility

Despite the nickel coating, the material is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Safety First! Want to know more? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98