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SM 32x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130462

GTIN: 5906301813330

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2075 g

1 193.10 ZŁ with VAT / pcs + price for transport

970.00 ZŁ net + 23% VAT / pcs

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SM 32x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130462

GTIN

5906301813330

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2075 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to effectively segregate ferromagnetic particles from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. But, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. Otherwise, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, you should regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Magnetic field measurements should be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose strength over time. After approximately 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Wide application in advanced technologically fields – are used in hard drives, electric motors, medical devices and very modern machines.

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard to health from tiny fragments of magnets can be dangerous, in case of ingestion, which becomes significant in the context of children's health. Furthermore, small elements of these devices are able to be problematic in medical diagnosis when they are in the body.

Exercise Caution with Neodymium Magnets

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets will attract each other within a distance of several to about 10 cm from each other. Remember not to insert fingers between magnets or in their path when they attract. Depending on how large the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnetic are delicate and can easily crack and get damaged.

Neodymium magnets are highly delicate, and by joining them in an uncontrolled manner, they will crack. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Pay attention!

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are very powerful neodymium magnets?.