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SM 32x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130462

GTIN: 5906301813330

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2075 g

1 193.10 ZŁ with VAT / pcs + price for transport

970.00 ZŁ net + 23% VAT / pcs

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SM 32x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130462

GTIN

5906301813330

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2075 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to efficiently separate ferromagnetic elements from other materials. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in food production to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines will be extended and reach further.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel is recommended due to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, you should washing regularly, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They virtually do not lose power, because even after ten years, the performance loss is only ~1% (based on calculations),
They protect against demagnetization induced by external magnetic influence remarkably well,
Thanks to the polished finish and silver coating, they have an visually attractive appearance,
They possess strong magnetic force measurable at the magnet’s surface,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the flexibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which expands their usage potential,
Wide application in modern technologies – they find application in computer drives, rotating machines, healthcare devices as well as sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which makes them useful in miniature devices

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to shocks, we recommend in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture and increases its overall durability,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent reduction in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is recommended to use sealed magnets made of plastic for outdoor use,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is difficult,
Health risk linked to microscopic shards may arise, if ingested accidentally, which is important in the family environments. Furthermore, miniature parts from these magnets can disrupt scanning when ingested,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Best holding force of the magnet in ideal parameters – what it depends on?

The given strength of the magnet corresponds to the optimal strength, measured in the best circumstances, that is:

with the use of low-carbon steel plate acting as a magnetic yoke
having a thickness of no less than 10 millimeters
with a polished side
in conditions of no clearance
under perpendicular detachment force
under standard ambient temperature

What influences lifting capacity in practice

In practice, the holding capacity of a magnet is affected by these factors, from crucial to less important:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a minimal clearance {between} the magnet’s surface and the plate decreases the load capacity.

Handle with Care: Neodymium Magnets

Magnets made of neodymium are incredibly delicate, they easily crack as well as can crumble.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Never bring neodymium magnets close to a phone and GPS.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

If have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or even a fracture.

Safety precautions!

To show why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.