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SM 32x375 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130462

GTIN: 5906301813330

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

375 mm

Weight

2075 g

1 193.10 ZŁ with VAT / pcs + price for transport

970.00 ZŁ net + 23% VAT / pcs

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SM 32x375 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x375 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130462

GTIN

5906301813330

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

2075 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic elements from different substances. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, intended for contact with food.

Magnetic rollers, often called cylindrical magnets, are used in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their immense strength, neodymium magnets offer the following advantages:

They do not lose their even over around 10 years – the loss of lifting capacity is only ~1% (according to tests),
They remain magnetized despite exposure to magnetic surroundings,
In other words, due to the metallic gold coating, the magnet obtains an aesthetic appearance,
They possess intense magnetic force measurable at the magnet’s surface,
Neodymium magnets are known for very high magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the magnetic form),
The ability for accurate shaping or adaptation to individual needs – neodymium magnets can be manufactured in multiple variants of geometries, which amplifies their functionality across industries,
Key role in new technology industries – they are used in hard drives, electromechanical systems, diagnostic apparatus or even high-tech tools,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from cracks and enhances its overall durability,
Magnets lose power when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
They rust in a wet environment, especially when used outside, we recommend using moisture-resistant magnets, such as those made of non-metallic materials,
Limited ability to create internal holes in the magnet – the use of a housing is recommended,
Safety concern related to magnet particles may arise, especially if swallowed, which is important in the family environments. Moreover, minuscule fragments from these magnets might complicate medical imaging once in the system,
In cases of large-volume purchasing, neodymium magnet cost may not be economically viable,

Handle Neodymium Magnets with Caution

Keep neodymium magnets away from TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their power can surprise you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are highly susceptible to damage, resulting in breaking.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

It is important to keep neodymium magnets away from children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets will crack or alternatively crumble with uncontrolled connecting to each other. You can't move them to each other. At a distance less than 10 cm you should have them very firmly.

Caution!

To show why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.