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SM 32x350 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130461

GTIN: 5906301813323

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

350 mm

Weight

1940 g

1 119.30 ZŁ with VAT / pcs + price for transport

910.00 ZŁ net + 23% VAT / pcs

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SM 32x350 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x350 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130461

GTIN

5906301813323

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

350 mm [±0,1 mm]

Weight

1940 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic elements from different substances. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise magnetic separators, are used in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel exhibits the best resistance due to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose power over time - after approximately 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources extremely well,
In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Wide application in advanced technologically fields – are utilized in hard drives, electric drive mechanisms, medical devices and other modern machines.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger to health from tiny fragments of magnets pose a threat, in case of ingestion, which becomes significant in the context of child safety. Additionally, tiny parts of these magnets have the potential to hinder the diagnostic process when they are in the body.

Caution with Neodymium Magnets

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

In the situation of holding a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets made of neodymium are characterized by being fragile, which can cause them to crumble.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Pay attention!

In order for you to know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous very powerful neodymium magnets.