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SM 18x125 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130270

GTIN/EAN: 5906301812722

5.00

Diameter Ø

18 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

276.75 with VAT / pcs + price for transport

225.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 18x125 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x125 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130270
GTIN/EAN 5906301812722
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 6 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x125 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x125 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~242 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130270-2026
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Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of rare earth magnets.

Benefits

Besides their immense pulling force, neodymium magnets offer the following advantages:
  • They have unchanged lifting capacity, and over nearly ten years their performance decreases symbolically – ~1% (according to theory),
  • They are extremely resistant to demagnetization induced by external magnetic fields,
  • In other words, due to the glossy surface of nickel, the element becomes visually attractive,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of accurate shaping as well as adapting to concrete conditions,
  • Versatile presence in high-tech industry – they are used in computer drives, electric drive systems, diagnostic systems, as well as multitasking production systems.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Weaknesses

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also raises their durability
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited ability of producing nuts in the magnet and complicated shapes - preferred is a housing - magnet mounting.
  • Health risk to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small components of these devices can complicate diagnosis medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Breakaway strength of the magnet in ideal conditionswhat it depends on?

The declared magnet strength refers to the peak performance, obtained under laboratory conditions, namely:
  • using a base made of high-permeability steel, functioning as a ideal flux conductor
  • whose transverse dimension equals approx. 10 mm
  • characterized by smoothness
  • under conditions of ideal adhesion (surface-to-surface)
  • during pulling in a direction perpendicular to the plane
  • at ambient temperature room level

Magnet lifting force in use – key factors

In practice, the actual holding force depends on a number of factors, presented from the most important:
  • Gap (betwixt the magnet and the metal), as even a very small distance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, corrosion or dirt).
  • Load vector – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly many times smaller (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
  • Plate material – mild steel attracts best. Alloy admixtures lower magnetic properties and lifting capacity.
  • Surface structure – the more even the plate, the larger the contact zone and stronger the hold. Roughness acts like micro-gaps.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. When it is hot they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity was measured by applying a polished steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, in contrast under shearing force the holding force is lower. Additionally, even a small distance between the magnet’s surface and the plate reduces the load capacity.

Safety rules for work with NdFeB magnets
Powerful field

Before use, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Think ahead.

Thermal limits

Control the heat. Exposing the magnet to high heat will ruin its magnetic structure and pulling force.

Fire risk

Drilling and cutting of NdFeB material poses a fire hazard. Magnetic powder reacts violently with oxygen and is hard to extinguish.

Precision electronics

A strong magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Maintain magnets close to a device to avoid breaking the sensors.

Shattering risk

Neodymium magnets are sintered ceramics, meaning they are fragile like glass. Impact of two magnets will cause them shattering into small pieces.

Danger to the youngest

These products are not intended for children. Swallowing a few magnets can lead to them attracting across intestines, which constitutes a severe health hazard and necessitates urgent medical intervention.

Avoid contact if allergic

Allergy Notice: The Ni-Cu-Ni coating contains nickel. If skin irritation occurs, cease handling magnets and wear gloves.

Cards and drives

Device Safety: Strong magnets can damage data carriers and sensitive devices (pacemakers, medical aids, timepieces).

Bodily injuries

Big blocks can break fingers instantly. Under no circumstances place your hand between two strong magnets.

Warning for heart patients

For implant holders: Powerful magnets disrupt medical devices. Maintain minimum 30 cm distance or request help to handle the magnets.

Security! Looking for details? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98