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SM 32x350 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130301

GTIN: 5906301812944

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

350 mm

Weight

1870 g

1 045.50 ZŁ with VAT / pcs + price for transport

850.00 ZŁ net + 23% VAT / pcs

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SM 32x350 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x350 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130301

GTIN

5906301812944

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

350 mm [±0,1 mm]

Weight

1870 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. As a result, it is possible to effectively remove ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their consistent holding force, neodymium magnets have these key benefits:

Their magnetic field is maintained, and after approximately ten years, it drops only by ~1% (according to research),
Their ability to resist magnetic interference from external fields is notable,
Thanks to the glossy finish and silver coating, they have an visually attractive appearance,
The outer field strength of the magnet shows elevated magnetic properties,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for tailored forming and personalized design, these magnets can be produced in numerous shapes and sizes, greatly improving engineering flexibility,
Wide application in cutting-edge sectors – they are used in HDDs, electromechanical systems, medical equipment along with technologically developed systems,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of rare earth magnets:

They may fracture when subjected to a powerful impact. If the magnets are exposed to physical collisions, it is suggested to place them in a steel housing. The steel housing, in the form of a holder, protects the magnet from cracks while also reinforces its overall strength,
Magnets lose power when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s dimensions). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
They rust in a damp environment. If exposed to rain, we recommend using encapsulated magnets, such as those made of rubber,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing threads directly in the magnet,
Possible threat related to magnet particles may arise, if ingested accidentally, which is crucial in the context of child safety. Furthermore, miniature parts from these assemblies can complicate medical imaging when ingested,
In cases of tight budgets, neodymium magnet cost is a challenge,

Handle Neodymium Magnets with Caution

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnetic are delicate and can easily break and get damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of connection between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Neodymium magnets should not be around children.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Pay attention!

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.