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SM 32x350 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130301

GTIN: 5906301812944

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

350 mm

Weight

1870 g

1 045.50 ZŁ with VAT / pcs + price for transport

850.00 ZŁ net + 23% VAT / pcs

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SM 32x350 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x350 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130301

GTIN

5906301812944

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

350 mm [±0,1 mm]

Weight

1870 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic particles from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, intended for use in food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines are extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel is highly recommended thanks to its excellent anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic capacity, neodymium magnets provide the following advantages:

They do not lose their power around 10 years – the loss of power is only ~1% (based on measurements),
They show strong resistance to demagnetization from external field exposure,
Because of the brilliant layer of silver, the component looks high-end,
The outer field strength of the magnet shows elevated magnetic properties,
With the right combination of magnetic alloys, they reach excellent thermal stability, enabling operation at or above 230°C (depending on the form),
The ability for custom shaping as well as adjustment to specific needs – neodymium magnets can be manufactured in many forms and dimensions, which enhances their versatility in applications,
Significant impact in new technology industries – they serve a purpose in hard drives, rotating machines, clinical machines as well as high-tech tools,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of magnetic elements:

They are fragile when subjected to a heavy impact. If the magnets are exposed to external force, it is advisable to use in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture while also enhances its overall durability,
They lose magnetic force at extreme temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is recommended to use sealed magnets made of synthetic coating for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the challenges in manufacturing complex structures directly in the magnet,
Possible threat from tiny pieces may arise, if ingested accidentally, which is significant in the context of child safety. Additionally, miniature parts from these products may interfere with diagnostics once in the system,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Maximum holding power of the magnet – what affects it?

The given lifting capacity of the magnet means the maximum lifting force, calculated in the best circumstances, that is:

using a steel plate with low carbon content, acting as a magnetic circuit closure
with a thickness of minimum 10 mm
with a smooth surface
with no separation
in a perpendicular direction of force
at room temperature

Determinants of practical lifting force of a magnet

The lifting capacity of a magnet depends on in practice the following factors, ordered from most important to least significant:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under shearing force the lifting capacity is smaller. Additionally, even a small distance {between} the magnet and the plate reduces the holding force.

Exercise Caution with Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If joining of neodymium magnets is not controlled, then they may crumble and crack. You can't move them to each other. At a distance less than 10 cm you should have them very firmly.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be in the vicinity youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are delicate and can easily crack and shatter.

Magnets made of neodymium are extremely delicate, and by joining them in an uncontrolled manner, they will crumble. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Pay attention!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous very powerful neodymium magnets.