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SM 32x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130300

GTIN: 5906301812937

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

300 mm

Weight

1610 g

897.90 ZŁ with VAT / pcs + price for transport

730.00 ZŁ net + 23% VAT / pcs

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SM 32x300 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x300 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130300

GTIN

5906301812937

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

1610 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely remove ferromagnetic elements from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets embedded in a tube of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines will be extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic capacity, neodymium magnets provide the following advantages:

They virtually do not lose strength, because even after 10 years, the decline in efficiency is only ~1% (in laboratory conditions),
Their ability to resist magnetic interference from external fields is impressive,
By applying a bright layer of nickel, the element gains a modern look,
They possess significant magnetic force measurable at the magnet’s surface,
With the right combination of compounds, they reach significant thermal stability, enabling operation at or above 230°C (depending on the form),
The ability for precise shaping as well as customization to custom needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which amplifies their functionality across industries,
Wide application in advanced technical fields – they find application in computer drives, rotating machines, clinical machines along with other advanced devices,
Relatively small size with high magnetic force – neodymium magnets offer strong power in compact dimensions, which makes them useful in compact constructions

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from breakage and enhances its overall resistance,
Magnets lose magnetic efficiency when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to damp air can rust. Therefore, for outdoor applications, we suggest waterproof types made of coated materials,
The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is risky,
Potential hazard related to magnet particles may arise, especially if swallowed, which is significant in the health of young users. Furthermore, miniature parts from these devices can hinder health screening after being swallowed,
In cases of mass production, neodymium magnet cost may not be economically viable,

Exercise Caution with Neodymium Magnets

Keep neodymium magnets away from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Neodymium magnets jump and also clash mutually within a radius of several to almost 10 cm from each other.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets are particularly delicate, which leads to damage.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Exercise caution!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.