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SM 32x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130459

GTIN: 5906301813309

0

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

300 mm

Weight

1660 g

971.70 with VAT / pcs + price for transport

790.00 ZŁ net + 23% VAT / pcs

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SM 32x300 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x300 [2xM8] / N52 - magnetic separator
properties
values
Cat. no.
130459
GTIN
5906301813309
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
32 mm [±0,1 mm]
Height
300 mm [±0,1 mm]
Weight
1660 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N52

properties
values
units
remenance Br [Min. - Max.] ?
14.2-14.7
kGs
remenance Br [Min. - Max.] ?
1420-1470
T
coercivity bHc ?
10.8-12.5
kOe
coercivity bHc ?
860-995
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.] ?
48-53
BH max MGOe
energy density [Min. - Max.] ?
380-422
BH max KJ/m
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in food production for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, suitable for contact with food.
Magnetic rollers, otherwise cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the more effective. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are extended and reach further.
For constructing the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater environment, type AISI 316 steel is recommended due to its exceptional anti-corrosion properties.
Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their notable holding force, neodymium magnets have these key benefits:

  • They retain their attractive force for around 10 years – the loss is just ~1% (according to analyses),
  • They are highly resistant to demagnetization caused by external field interference,
  • In other words, due to the glossy gold coating, the magnet obtains an professional appearance,
  • They exhibit superior levels of magnetic induction near the outer area of the magnet,
  • They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
  • The ability for precise shaping or adaptation to custom needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which amplifies their functionality across industries,
  • Wide application in advanced technical fields – they serve a purpose in hard drives, electromechanical systems, healthcare devices or even sophisticated instruments,
  • Thanks to their efficiency per volume, small magnets offer high magnetic performance, with minimal size,

Disadvantages of NdFeB magnets:

  • They may fracture when subjected to a sudden impact. If the magnets are exposed to mechanical hits, it is advisable to use in a protective case. The steel housing, in the form of a holder, protects the magnet from damage , and at the same time strengthens its overall durability,
  • They lose power at increased temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
  • Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of protective material for outdoor use,
  • The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is not feasible,
  • Health risk linked to microscopic shards may arise, in case of ingestion, which is important in the health of young users. Additionally, minuscule fragments from these magnets might disrupt scanning when ingested,
  • High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Magnetic strength at its maximum – what it depends on?

The given pulling force of the magnet corresponds to the maximum force, assessed under optimal conditions, namely:

  • with the use of low-carbon steel plate serving as a magnetic yoke
  • having a thickness of no less than 10 millimeters
  • with a smooth surface
  • in conditions of no clearance
  • in a perpendicular direction of force
  • in normal thermal conditions

Determinants of lifting force in real conditions

In practice, the holding capacity of a magnet is affected by these factors, in descending order of importance:

  • Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance {between} the magnet’s surface and the plate reduces the lifting capacity.

Safety Precautions

  Neodymium magnets should not be around children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Magnets made of neodymium are known for being fragile, which can cause them to crumble.

Magnets made of neodymium are extremely delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets may crack or crumble with careless joining to each other. You can't move them to each other. At a distance less than 10 cm you should have them very strongly.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Safety precautions!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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tel: +48 888 99 98 98