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SM 32x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130459

GTIN: 5906301813309

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

300 mm

Weight

1660 g

971.70 ZŁ with VAT / pcs + price for transport

790.00 ZŁ net + 23% VAT / pcs

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Lifting power along with shape of neodymium magnets can be estimated with our power calculator.

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SM 32x300 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x300 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130459

GTIN

5906301813309

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

1660 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are made from acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in metal separation, food production as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the greater the magnet's power, the better. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel exhibits the best resistance due to its exceptional corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their tremendous strength, neodymium magnets offer the following advantages:

They do not lose their power around 10 years – the loss of power is only ~1% (according to tests),
They show superior resistance to demagnetization from outside magnetic sources,
In other words, due to the glossy nickel coating, the magnet obtains an professional appearance,
Magnetic induction on the surface of these magnets is notably high,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
Thanks to the flexibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which increases their functional possibilities,
Important function in advanced technical fields – they are used in HDDs, rotating machines, clinical machines or even other advanced devices,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in compact dimensions, which makes them ideal in compact constructions

Disadvantages of NdFeB magnets:

They can break when subjected to a strong impact. If the magnets are exposed to physical collisions, they should be placed in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture and strengthens its overall resistance,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent weakening in performance (depending on shape). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is recommended to use sealed magnets made of protective material for outdoor use,
The use of a protective casing or external holder is recommended, since machining internal cuts in neodymium magnets is not feasible,
Potential hazard linked to microscopic shards may arise, especially if swallowed, which is significant in the health of young users. It should also be noted that miniature parts from these products may complicate medical imaging if inside the body,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Magnetic strength at its maximum – what it depends on?

The given strength of the magnet means the optimal strength, determined under optimal conditions, namely:

with the use of low-carbon steel plate acting as a magnetic yoke
with a thickness of minimum 10 mm
with a smooth surface
with no separation
under perpendicular detachment force
in normal thermal conditions

Practical aspects of lifting capacity – factors

Practical lifting force is dependent on elements, by priority:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a slight gap {between} the magnet and the plate decreases the lifting capacity.

Be Cautious with Neodymium Magnets

Neodymium magnets are especially delicate, resulting in shattering.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Magnets are not toys, youngest should not play with them.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets generate intense magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant injuries.

If have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or even a fracture.

Caution!

In order to illustrate why neodymium magnets are so dangerous, read the article - How dangerous are strong neodymium magnets?.