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SM 25x325 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130370

GTIN/EAN: 5906301813187

Diameter Ø

25 mm [±1 mm]

Height

325 mm [±1 mm]

Weight

1260 g

Magnetic Flux

~ 8 500 Gauss [±5%]

984.00 with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x325 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x325 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130370
GTIN/EAN 5906301813187
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 325 mm [±1 mm]
Weight 1260 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 12 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x325 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x325 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 325 mm (L)
Active length 289 mm
Section count 12 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1212 g
Active area 227 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (12 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130370-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Strengths

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • Magnets effectively defend themselves against demagnetization caused by foreign field sources,
  • In other words, due to the aesthetic layer of silver, the element is aesthetically pleasing,
  • Neodymium magnets deliver maximum magnetic induction on a small area, which allows for strong attraction,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of precise creating as well as adapting to complex needs,
  • Wide application in modern technologies – they serve a role in mass storage devices, drive modules, medical equipment, as well as other advanced devices.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • Brittleness is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a special holder, which not only protects them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing nuts and complex forms in magnets, we recommend using a housing - magnetic mount.
  • Possible danger related to microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the context of child safety. Furthermore, small elements of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • Due to expensive raw materials, their price exceeds standard values,

Holding force characteristics

Optimal lifting capacity of a neodymium magnetwhat affects it?

The force parameter is a theoretical maximum value conducted under standard conditions:
  • using a plate made of high-permeability steel, serving as a ideal flux conductor
  • with a thickness of at least 10 mm
  • characterized by even structure
  • under conditions of ideal adhesion (metal-to-metal)
  • during detachment in a direction perpendicular to the plane
  • at ambient temperature room level

Determinants of practical lifting force of a magnet

In real-world applications, the actual lifting capacity results from many variables, ranked from most significant:
  • Air gap (betwixt the magnet and the plate), because even a tiny distance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
  • Direction of force – highest force is obtained only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Steel type – low-carbon steel attracts best. Alloy admixtures reduce magnetic properties and lifting capacity.
  • Surface condition – ground elements ensure maximum contact, which improves force. Uneven metal reduce efficiency.
  • Heat – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and in frost gain strength (up to a certain limit).

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, in contrast under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance between the magnet’s surface and the plate lowers the holding force.

Precautions when working with neodymium magnets
Precision electronics

GPS units and smartphones are extremely sensitive to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Beware of splinters

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Do not give to children

These products are not suitable for play. Eating a few magnets can lead to them pinching intestinal walls, which poses a critical condition and necessitates immediate surgery.

Avoid contact if allergic

Medical facts indicate that nickel (the usual finish) is a potent allergen. For allergy sufferers, avoid touching magnets with bare hands and opt for coated magnets.

Serious injuries

Big blocks can crush fingers in a fraction of a second. Do not put your hand between two strong magnets.

Conscious usage

Be careful. Rare earth magnets attract from a long distance and connect with massive power, often quicker than you can react.

Electronic devices

Device Safety: Neodymium magnets can ruin payment cards and delicate electronics (heart implants, hearing aids, timepieces).

Maximum temperature

Control the heat. Exposing the magnet above 80 degrees Celsius will ruin its properties and pulling force.

Medical implants

Individuals with a heart stimulator have to maintain an safe separation from magnets. The magnetic field can interfere with the functioning of the life-saving device.

Fire risk

Combustion risk: Rare earth powder is highly flammable. Do not process magnets without safety gear as this may cause fire.

Safety First! More info about hazards in the article: Safety of working with magnets.