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SM 25x325 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130370

GTIN: 5906301813187

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

325 mm

Weight

0.01 g

984.00 ZŁ with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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SM 25x325 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x325 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130370

GTIN

5906301813187

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

325 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from the mixture. A fundamental component of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets placed in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines are longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel exhibits the best resistance thanks to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should cleaning regularly, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their remarkable field intensity, neodymium magnets offer the following advantages:

They have constant strength, and over around ten years their performance decreases symbolically – ~1% (according to theory),
Their ability to resist magnetic interference from external fields is notable,
Because of the reflective layer of nickel, the component looks aesthetically refined,
They have exceptional magnetic induction on the surface of the magnet,
These magnets tolerate elevated temperatures, often exceeding 230°C, when properly designed (in relation to form),
With the option for tailored forming and precise design, these magnets can be produced in numerous shapes and sizes, greatly improving application potential,
Important function in modern technologies – they are utilized in hard drives, electromechanical systems, healthcare devices or even high-tech tools,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which makes them useful in compact constructions

Disadvantages of NdFeB magnets:

They may fracture when subjected to a powerful impact. If the magnets are exposed to shocks, we recommend in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks , and at the same time increases its overall resistance,
They lose strength at increased temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to moisture can degrade. Therefore, for outdoor applications, we advise waterproof types made of coated materials,
The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is not feasible,
Potential hazard due to small fragments may arise, especially if swallowed, which is significant in the health of young users. Furthermore, minuscule fragments from these devices may complicate medical imaging once in the system,
In cases of mass production, neodymium magnet cost may be a barrier,

Magnetic strength at its maximum – what affects it?

The given strength of the magnet represents the optimal strength, measured in the best circumstances, that is:

with mild steel, serving as a magnetic flux conductor
with a thickness of minimum 10 mm
with a polished side
in conditions of no clearance
with vertical force applied
under standard ambient temperature

Practical lifting capacity: influencing factors

Practical lifting force is determined by factors, by priority:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was assessed using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, however under attempts to slide the magnet the holding force is lower. In addition, even a small distance {between} the magnet and the plate reduces the holding force.

Caution with Neodymium Magnets

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Do not give neodymium magnets to youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Magnets made of neodymium are noted for their fragility, which can cause them to crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets will bounce and touch together within a distance of several to around 10 cm from each other.

Pay attention!

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are very powerful neodymium magnets?.