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SM 25x325 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130370

GTIN: 5906301813187

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

325 mm

Weight

0.01 g

984.00 ZŁ with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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SM 25x325 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x325 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130370

GTIN

5906301813187

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

325 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel usually AISI304. As a result, it is possible to precisely segregate ferromagnetic elements from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are built from acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets placed in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. However, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is highly recommended due to its excellent anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, you should cleaning regularly, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out once every 24 months. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their high retention, neodymium magnets are valued for these benefits:

They retain their magnetic properties for nearly ten years – the loss is just ~1% (based on simulations),
They show strong resistance to demagnetization from outside magnetic sources,
In other words, due to the shiny silver coating, the magnet obtains an stylish appearance,
Magnetic induction on the surface of these magnets is notably high,
Thanks to their exceptional temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
With the option for customized forming and precise design, these magnets can be produced in numerous shapes and sizes, greatly improving design adaptation,
Key role in new technology industries – they find application in hard drives, electric motors, diagnostic apparatus as well as sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in tiny dimensions, which makes them useful in compact constructions

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to physical collisions, we recommend in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture and reinforces its overall strength,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a moist environment – during outdoor use, we recommend using moisture-resistant magnets, such as those made of plastic,
Limited ability to create threads in the magnet – the use of a external casing is recommended,
Health risk linked to microscopic shards may arise, in case of ingestion, which is crucial in the protection of children. Moreover, small elements from these magnets have the potential to interfere with diagnostics when ingested,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Exercise Caution with Neodymium Magnets

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can surprise you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets should not be in the vicinity youngest children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Neodymium magnets produce intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

If have a finger between or alternatively on the path of attracting magnets, there may be a severe cut or even a fracture.

Neodymium magnets are characterized by being fragile, which can cause them to become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Be careful!

So you are aware of why neodymium magnets are so dangerous, see the article titled How very dangerous are powerful neodymium magnets?.