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SM 25x325 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130370

GTIN: 5906301813187

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

325 mm

Weight

0.01 g

984.00 ZŁ with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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SM 25x325 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x325 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130370

GTIN

5906301813187

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

325 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, often called magnetic separators, are used in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel exhibits the best resistance thanks to its excellent corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their exceptional magnetic power, neodymium magnets offer the following advantages:

They virtually do not lose power, because even after ten years, the decline in efficiency is only ~1% (in laboratory conditions),
They remain magnetized despite exposure to magnetic noise,
Because of the reflective layer of gold, the component looks high-end,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
The ability for custom shaping as well as adaptation to individual needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which extends the scope of their use cases,
Wide application in modern technologies – they are utilized in HDDs, rotating machines, clinical machines or even other advanced devices,
Thanks to their power density, small magnets offer high magnetic performance, with minimal size,

Disadvantages of rare earth magnets:

They are fragile when subjected to a sudden impact. If the magnets are exposed to shocks, it is advisable to use in a metal holder. The steel housing, in the form of a holder, protects the magnet from breakage while also strengthens its overall durability,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on shape). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to wet conditions can corrode. Therefore, for outdoor applications, it's best to use waterproof types made of coated materials,
Limited ability to create threads in the magnet – the use of a housing is recommended,
Health risk related to magnet particles may arise, especially if swallowed, which is significant in the context of child safety. It should also be noted that minuscule fragments from these assemblies can complicate medical imaging once in the system,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Maximum lifting force for a neodymium magnet – what affects it?

The given holding capacity of the magnet means the highest holding force, calculated in ideal conditions, that is:

with mild steel, used as a magnetic flux conductor
of a thickness of at least 10 mm
with a polished side
with zero air gap
under perpendicular detachment force
in normal thermal conditions

Practical aspects of lifting capacity – factors

The lifting capacity of a magnet is influenced by in practice the following factors, from primary to secondary:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. Moreover, even a small distance {between} the magnet and the plate lowers the load capacity.

Exercise Caution with Neodymium Magnets

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Keep neodymium magnets far from children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will bounce and touch together within a radius of several to around 10 cm from each other.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnetic are incredibly fragile, they easily fall apart and can become damaged.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Pay attention!

So you are aware of why neodymium magnets are so dangerous, see the article titled How very dangerous are very strong neodymium magnets?.