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SM 32x250 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130299

GTIN: 5906301812920

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

250 mm

Weight

1240 g

750.30 ZŁ with VAT / pcs + price for transport

610.00 ZŁ net + 23% VAT / pcs

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SM 32x250 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x250 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130299

GTIN

5906301812920

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

250 mm [±0,1 mm]

Weight

1240 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose strength over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources extremely well,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in many variants of shapes and sizes, which amplifies their universality in usage.
Significant importance in the industry of new technologies – are used in HDD drives, electric drive mechanisms, medical devices or very highly developed apparatuses.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard arising from small pieces of magnets are risky, if swallowed, which becomes significant in the context of child safety. Additionally, small elements of these products are able to complicate diagnosis after entering the body.

Handle Neodymium Magnets Carefully

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnetic are fragile as well as can easily crack as well as shatter.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Neodymium magnets can demagnetize at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their power can shock you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Magnets are not toys, children should not play with them.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If you have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or a fracture.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Caution!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.