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SM 32x250 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130299

GTIN: 5906301812920

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

250 mm

Weight

1240 g

750.30 ZŁ with VAT / pcs + price for transport

610.00 ZŁ net + 23% VAT / pcs

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SM 32x250 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x250 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130299

GTIN

5906301812920

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

250 mm [±0,1 mm]

Weight

1240 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely segregate ferromagnetic elements from different substances. An important element of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, intended for use in food.

Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the more efficient it is. But, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, AISI 316 steel is highly recommended thanks to its excellent anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose power over time. After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Significant importance in modern technologies – are utilized in computer drives, electric drive mechanisms, medical equipment and very highly developed apparatuses.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger associated with microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the context of children's health. It's also worth noting that small elements of these devices can be problematic in medical diagnosis after entering the body.

Precautions

Neodymium magnets are fragile as well as can easily crack and get damaged.

Magnets made of neodymium are extremely delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

If have a finger between or alternatively on the path of attracting magnets, there may be a large cut or a fracture.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Maintain neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Caution!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.