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SM 32x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130360

GTIN: 5906301813088

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

200 mm

Weight

1100 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x200 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x200 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130360

GTIN

5906301813088

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

1100 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. In this way, it is possible to efficiently separate ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are made from acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of neodymium magnets embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more effective. But, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines are extended and reach further.

For creating the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel is highly recommended due to its excellent corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their strong power, neodymium magnets have these key benefits:

They retain their magnetic properties for nearly ten years – the drop is just ~1% (in theory),
They show exceptional resistance to demagnetization from external field exposure,
Because of the lustrous layer of silver, the component looks visually appealing,
The outer field strength of the magnet shows advanced magnetic properties,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for fine forming and personalized design, these magnets can be produced in multiple shapes and sizes, greatly improving application potential,
Key role in new technology industries – they serve a purpose in data storage devices, rotating machines, diagnostic apparatus and high-tech tools,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to shocks, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from breakage and additionally strengthens its overall robustness,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a damp environment – during outdoor use, we recommend using encapsulated magnets, such as those made of non-metallic materials,
Limited ability to create threads in the magnet – the use of a mechanical support is recommended,
Health risk related to magnet particles may arise, when consumed by mistake, which is crucial in the protection of children. Additionally, small elements from these products have the potential to hinder health screening once in the system,
In cases of large-volume purchasing, neodymium magnet cost is a challenge,

Exercise Caution with Neodymium Magnets

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Keep neodymium magnets far from children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If the joining of neodymium magnets is not controlled, at that time they may crumble and also crack. Remember not to move them to each other or have them firmly in hands at a distance less than 10 cm.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are incredibly fragile, they easily fall apart and can become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Safety precautions!

So that know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous very strong neodymium magnets.