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SM 32x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130360

GTIN: 5906301813088

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

200 mm

Weight

1100 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x200 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x200 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130360

GTIN

5906301813088

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

1100 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. As a result, it is possible to efficiently segregate ferromagnetic particles from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be short. By contrast, in the case of a thicker magnet, the force lines are longer and reach further.

For constructing the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is highly recommended due to its outstanding corrosion resistance.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an aesthetic appearance,
They possess very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Wide application in modern technologies – are utilized in HDD drives, electric motors, medical equipment and other modern machines.

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard to health from tiny fragments of magnets pose a threat, in case of ingestion, which becomes significant in the context of child safety. It's also worth noting that miniscule components of these products are able to hinder the diagnostic process when they are in the body.

Precautions

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If have a finger between or on the path of attracting magnets, there may be a severe cut or even a fracture.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Magnets made of neodymium are noted for their fragility, which can cause them to become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their strength can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Warning!

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are very powerful neodymium magnets?.