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SM 32x200 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130360

GTIN: 5906301813088

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

200 mm

Weight

1100 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x200 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x200 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130360

GTIN

5906301813088

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

1100 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. In this way, it is possible to effectively remove ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in metal separation, food production as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines are longer and reach further.

For making the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel is recommended due to its outstanding anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it’s worth cleaning after each use, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:

They virtually do not lose strength, because even after 10 years, the decline in efficiency is only ~1% (in laboratory conditions),
They are very resistant to demagnetization caused by external magnetic fields,
Thanks to the polished finish and silver coating, they have an visually attractive appearance,
They have very high magnetic induction on the surface of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the freedom in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in diverse shapes and sizes, which increases their application range,
Key role in modern technologies – they find application in computer drives, electric drives, medical equipment as well as high-tech tools,
Thanks to their concentrated strength, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of NdFeB magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture , and at the same time increases its overall strength,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to moisture can corrode. Therefore, for outdoor applications, we advise waterproof types made of non-metallic composites,
The use of a protective casing or external holder is recommended, since machining internal cuts in neodymium magnets is not feasible,
Safety concern due to small fragments may arise, when consumed by mistake, which is significant in the protection of children. Furthermore, small elements from these magnets have the potential to complicate medical imaging after being swallowed,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which may limit large-scale applications

Magnetic strength at its maximum – what affects it?

The given strength of the magnet corresponds to the optimal strength, measured in ideal conditions, specifically:

with the use of low-carbon steel plate serving as a magnetic yoke
of a thickness of at least 10 mm
with a polished side
with zero air gap
in a perpendicular direction of force
under standard ambient temperature

Lifting capacity in practice – influencing factors

The lifting capacity of a magnet is determined by in practice the following factors, according to their importance:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on a smooth plate of suitable thickness, under a perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. In addition, even a slight gap {between} the magnet and the plate decreases the lifting capacity.

Exercise Caution with Neodymium Magnets

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a serious injury may occur. Depending on how large the neodymium magnets are, they can lead to a cut or a fracture.

Neodymium magnetic are highly susceptible to damage, resulting in breaking.

Magnets made of neodymium are extremely delicate, and by joining them in an uncontrolled manner, they will break. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Do not give neodymium magnets to children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Safety rules!

In order for you to know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.