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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN: 5906301813095

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1205 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130361

GTIN

5906301813095

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

1205 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel usually AISI304. In this way, it is possible to efficiently separate ferromagnetic elements from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets embedded in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more effective. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines are extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel exhibits the best resistance due to its excellent anti-corrosion properties.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements is recommended be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They do not lose their magnetism, even after nearly 10 years – the decrease of power is only ~1% (based on measurements),
They show superior resistance to demagnetization from external field exposure,
Thanks to the glossy finish and gold coating, they have an visually attractive appearance,
The outer field strength of the magnet shows remarkable magnetic properties,
With the right combination of materials, they reach increased thermal stability, enabling operation at or above 230°C (depending on the form),
With the option for fine forming and precise design, these magnets can be produced in numerous shapes and sizes, greatly improving engineering flexibility,
Important function in advanced technical fields – they are used in data storage devices, electric drives, healthcare devices and high-tech tools,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of rare earth magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to shocks, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from cracks while also increases its overall durability,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to humidity can degrade. Therefore, for outdoor applications, it's best to use waterproof types made of rubber,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Health risk from tiny pieces may arise, especially if swallowed, which is important in the protection of children. Additionally, small elements from these assemblies may disrupt scanning if inside the body,
In cases of large-volume purchasing, neodymium magnet cost may be a barrier,

Precautions

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

If you have a finger between or on the path of attracting magnets, there may be a large cut or a fracture.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Magnets made of neodymium are known for their fragility, which can cause them to become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Exercise caution!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How very dangerous are strong neodymium magnets?.