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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN/EAN: 5906301813095

Diameter Ø

32 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

1205 g

Magnetic Flux

~ 10 000 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Force along with appearance of a neodymium magnet can be tested using our modular calculator.

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Technical data - SM 32x225 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x225 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130361
GTIN/EAN 5906301813095
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 1205 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x225 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x225 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1375 g
Active area 190 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130361-2026
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Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of Nd2Fe14B magnets.

Strengths

Besides their immense pulling force, neodymium magnets offer the following advantages:
  • They do not lose strength, even after nearly ten years – the decrease in strength is only ~1% (theoretically),
  • Magnets effectively resist against loss of magnetization caused by foreign field sources,
  • In other words, due to the metallic surface of gold, the element gains visual value,
  • The surface of neodymium magnets generates a intense magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they are capable of working (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to the possibility of precise forming and adaptation to specialized needs, magnetic components can be produced in a broad palette of forms and dimensions, which expands the range of possible applications,
  • Huge importance in modern industrial fields – they are commonly used in HDD drives, drive modules, advanced medical instruments, as well as multitasking production systems.
  • Thanks to concentrated force, small magnets offer high operating force, with minimal size,

Weaknesses

Problematic aspects of neodymium magnets: tips and applications.
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
  • NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We recommend a housing - magnetic mount, due to difficulties in creating threads inside the magnet and complicated shapes.
  • Possible danger related to microscopic parts of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child safety. It is also worth noting that small components of these devices can complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities

Holding force characteristics

Maximum lifting force for a neodymium magnet – what affects it?

Information about lifting capacity was determined for optimal configuration, assuming:
  • with the contact of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • possessing a massiveness of min. 10 mm to avoid saturation
  • with an ideally smooth touching surface
  • under conditions of gap-free contact (metal-to-metal)
  • for force applied at a right angle (in the magnet axis)
  • at room temperature

Key elements affecting lifting force

In real-world applications, the real power results from a number of factors, ranked from the most important:
  • Gap between surfaces – even a fraction of a millimeter of separation (caused e.g. by varnish or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops significantly, often to levels of 20-30% of the maximum value.
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Steel grade – the best choice is high-permeability steel. Hardened steels may generate lower lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Rough surfaces weaken the grip.
  • Temperature – heating the magnet results in weakening of force. Check the thermal limit for a given model.

Lifting capacity testing was performed on a smooth plate of suitable thickness, under a perpendicular pulling force, however under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.

Precautions when working with neodymium magnets
Fire risk

Drilling and cutting of NdFeB material poses a fire hazard. Magnetic powder reacts violently with oxygen and is hard to extinguish.

Fragile material

Neodymium magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them cracking into shards.

Do not underestimate power

Use magnets consciously. Their immense force can surprise even professionals. Be vigilant and do not underestimate their force.

Warning for heart patients

Patients with a heart stimulator must keep an safe separation from magnets. The magnetic field can stop the functioning of the life-saving device.

Bone fractures

Large magnets can crush fingers instantly. Never put your hand betwixt two attracting surfaces.

Do not give to children

These products are not suitable for play. Eating multiple magnets can lead to them connecting inside the digestive tract, which poses a severe health hazard and requires urgent medical intervention.

Allergy Warning

Certain individuals experience a sensitization to nickel, which is the standard coating for NdFeB magnets. Prolonged contact can result in a rash. It is best to wear protective gloves.

Threat to navigation

Navigation devices and smartphones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Demagnetization risk

Watch the temperature. Exposing the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and strength.

Cards and drives

Very strong magnetic fields can erase data on credit cards, hard drives, and storage devices. Keep a distance of at least 10 cm.

Danger! Want to know more? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98