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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN: 5906301813095

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1205 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130361

GTIN

5906301813095

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

1205 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to efficiently remove ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise magnetic separators, are used in food production, metal separation as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet anchored in a tube of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the better. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is recommended thanks to its outstanding corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their notable holding force, neodymium magnets have these key benefits:

Their power is maintained, and after approximately ten years, it drops only by ~1% (theoretically),
They are very resistant to demagnetization caused by external magnetic fields,
The use of a polished silver surface provides a eye-catching finish,
Magnetic induction on the surface of these magnets is notably high,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
The ability for precise shaping as well as customization to specific needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which amplifies their functionality across industries,
Important function in modern technologies – they are used in computer drives, electromechanical systems, clinical machines along with technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in tiny dimensions, which allows for use in miniature devices

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to mechanical hits, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture , and at the same time reinforces its overall robustness,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of synthetic coating for outdoor use,
The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is restricted,
Safety concern from tiny pieces may arise, if ingested accidentally, which is notable in the family environments. Moreover, miniature parts from these assemblies have the potential to complicate medical imaging once in the system,
Due to a complex production process, their cost is relatively high,

Breakaway strength of the magnet in ideal conditions – what contributes to it?

The given holding capacity of the magnet corresponds to the highest holding force, assessed under optimal conditions, that is:

with the use of low-carbon steel plate serving as a magnetic yoke
having a thickness of no less than 10 millimeters
with a smooth surface
with no separation
in a perpendicular direction of force
under standard ambient temperature

Determinants of lifting force in real conditions

The lifting capacity of a magnet is influenced by in practice the following factors, ordered from most important to least significant:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was determined with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, in contrast under attempts to slide the magnet the holding force is lower. Moreover, even a small distance {between} the magnet and the plate decreases the lifting capacity.

Exercise Caution with Neodymium Magnets

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Neodymium magnets should not be in the vicinity children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnetic are highly fragile, they easily crack as well as can crumble.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of connection between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Warning!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.