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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN: 5906301813095

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1205 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N52 - magnetic separator

Name: Dhit sp. z o.o.
Address: Kościuszki 6A, Ożarów Mazowiecki, Poland, 05-850, PL
Telephone: +48 22 499 98 98
Price range: 1-6500
Rating: 5

Specification/characteristics SM 32x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130361

GTIN

5906301813095

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

1205 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, intended for use in food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets placed in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the greater the magnet's power, the better. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their exceptional strength, neodymium magnets offer the following advantages:

They do not lose their strength nearly 10 years – the reduction of power is only ~1% (based on measurements),
They protect against demagnetization induced by surrounding magnetic fields very well,
By applying a shiny layer of gold, the element gains a modern look,
They have exceptional magnetic induction on the surface of the magnet,
With the right combination of compounds, they reach increased thermal stability, enabling operation at or above 230°C (depending on the design),
With the option for tailored forming and precise design, these magnets can be produced in various shapes and sizes, greatly improving engineering flexibility,
Important function in cutting-edge sectors – they serve a purpose in data storage devices, electromechanical systems, clinical machines and technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which makes them useful in miniature devices

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to mechanical hits, it is advisable to use in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from damage and additionally reinforces its overall strength,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a humid environment, especially when used outside, we recommend using moisture-resistant magnets, such as those made of rubber,
Limited ability to create internal holes in the magnet – the use of a housing is recommended,
Possible threat due to small fragments may arise, especially if swallowed, which is important in the family environments. Additionally, tiny components from these products have the potential to disrupt scanning after being swallowed,
In cases of large-volume purchasing, neodymium magnet cost may not be economically viable,

Highest magnetic holding force – what contributes to it?

The given pulling force of the magnet corresponds to the maximum force, determined in a perfect environment, specifically:

with mild steel, serving as a magnetic flux conductor
with a thickness of minimum 10 mm
with a refined outer layer
with no separation
under perpendicular detachment force
under standard ambient temperature

Practical lifting capacity: influencing factors

The lifting capacity of a magnet is influenced by in practice key elements, according to their importance:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under shearing force the holding force is lower. In addition, even a small distance {between} the magnet’s surface and the plate lowers the holding force.

Safety Guidelines with Neodymium Magnets

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnets are the most powerful magnets ever invented. Their strength can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or a fracture may occur.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are characterized by their fragility, which can cause them to shatter.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Maintain neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Be careful!

So you are aware of why neodymium magnets are so dangerous, read the article titled How very dangerous are very strong neodymium magnets?.