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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN/EAN: 5906301813095

Diameter Ø

32 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

1205 g

Magnetic Flux

~ 10 000 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Product card - SM 32x225 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x225 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130361
GTIN/EAN 5906301813095
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 1205 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x225 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x225 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1375 g
Active area 190 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130361-2026
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Force (pull)

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Pros

Besides their stability, neodymium magnets are valued for these benefits:
  • They do not lose strength, even during around 10 years – the drop in lifting capacity is only ~1% (theoretically),
  • Neodymium magnets are distinguished by remarkably resistant to demagnetization caused by external magnetic fields,
  • In other words, due to the shiny layer of nickel, the element gains a professional look,
  • Neodymium magnets achieve maximum magnetic induction on a contact point, which increases force concentration,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for action at temperatures approaching 230°C and above...
  • Considering the possibility of free shaping and adaptation to individualized requirements, magnetic components can be produced in a broad palette of geometric configurations, which expands the range of possible applications,
  • Huge importance in advanced technology sectors – they are utilized in data components, electric drive systems, advanced medical instruments, as well as modern systems.
  • Thanks to efficiency per cm³, small magnets offer high operating force, occupying minimum space,

Limitations

Disadvantages of NdFeB magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We suggest a housing - magnetic mount, due to difficulties in realizing threads inside the magnet and complicated shapes.
  • Potential hazard resulting from small fragments of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Additionally, small components of these products can disrupt the diagnostic process medical after entering the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Detachment force of the magnet in optimal conditionswhat affects it?

The lifting capacity listed is a measurement result conducted under specific, ideal conditions:
  • using a sheet made of low-carbon steel, acting as a magnetic yoke
  • whose thickness reaches at least 10 mm
  • with a plane cleaned and smooth
  • under conditions of gap-free contact (metal-to-metal)
  • during pulling in a direction perpendicular to the mounting surface
  • in stable room temperature

Practical lifting capacity: influencing factors

Bear in mind that the working load will differ subject to elements below, starting with the most relevant:
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet exhibits much less (often approx. 20-30% of nominal force).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Steel grade – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface structure – the smoother and more polished the surface, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
  • Thermal environment – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under perpendicular forces, whereas under shearing force the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate reduces the load capacity.

Safe handling of neodymium magnets
This is not a toy

Always store magnets out of reach of children. Risk of swallowing is significant, and the effects of magnets clamping inside the body are very dangerous.

Heat warning

Monitor thermal conditions. Exposing the magnet above 80 degrees Celsius will destroy its magnetic structure and strength.

Do not underestimate power

Before starting, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

Pinching danger

Watch your fingers. Two powerful magnets will snap together instantly with a force of massive weight, crushing everything in their path. Exercise extreme caution!

Sensitization to coating

Certain individuals suffer from a contact allergy to nickel, which is the common plating for neodymium magnets. Prolonged contact might lead to a rash. We suggest use safety gloves.

Implant safety

Life threat: Strong magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.

Dust is flammable

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Keep away from electronics

Navigation devices and mobile phones are extremely susceptible to magnetism. Direct contact with a strong magnet can ruin the internal compass in your phone.

Protect data

Avoid bringing magnets close to a wallet, laptop, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Beware of splinters

Beware of splinters. Magnets can explode upon uncontrolled impact, launching shards into the air. Wear goggles.

Warning! More info about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98