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SM 32x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130361

GTIN: 5906301813095

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1205 g

676.50 ZŁ with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130361

GTIN

5906301813095

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

1205 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic particles from other materials. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are made from acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the better. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are more compressed. Otherwise, when the magnet is thick, the force lines are longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Significant importance in advanced technologically fields – find application in computer drives, electric drive mechanisms, medical equipment and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Potential hazard arising from small pieces of magnets are risky, if swallowed, which is crucial in the context of child safety. It's also worth noting that small elements of these magnets can hinder the diagnostic process in case of swallowing.

Exercise Caution with Neodymium Magnets

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets made of neodymium are characterized by their fragility, which can cause them to crumble.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets far from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Neodymium magnets generate intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a major injury may occur. Depending on how huge the neodymium magnets are, they can lead to a cut or a fracture.

Warning!

So you are aware of why neodymium magnets are so dangerous, read the article titled How very dangerous are strong neodymium magnets?.